2.1. Physical and Chemical Parameters
Physical and chemical properties of extracted oil from unroasted (USSO) and roasted (RSSO) seeds at different temperatures are represented in
Table 1.
The extraction yield of the oil is related to various factors, such as temperature and moisture. The yield in crude oil before roasting (USSO) was 33.5%. RSSO samples showed significantly higher (
p < 0.001) oil yields than the USSO one. An increase in roasting temperature resulted in an increase in extraction yield with its maximum (86.6%) at 250 °C. Since, at this temperature, the cell membranes were extensively disrupted, the dry heat improved the mass transfer coefficients of the seeds and facilitated the release of the oil through the increased porosity of the cell wall [
16,
17]. Roasting sesame seeds at different conditions was previously found to increase oil yields with increasing temperature and time [
16]. This might be due to protein denaturation (changes in protein bodies and damage of lipoprotein membranes surrounding lipid bodies) during heating causing damage to the cell membranes, thus improving oil extractability by releasing cellular content through the heat produced by the movement of polar water molecules in the tissue [
17]. In our study, roasting may have caused similar changes in the sesame structures.
Because it affects physicochemical and microbiological properties, it is crucial to investigate the moisture level of food products. Because humidity may be the starting point of several chemical reactions and microbial contaminations, it is also an essential parameter for food product preservation.
Based on the results of
Table 1, roasting significantly reduces the moisture content in samples compared to the unroasted sample (
p < 0.001) so that the initial moisture content of seeds decreased from 2.55% to 0.15% in treated samples at temperatures of 300 °C, and among 94% were eliminated under this high temperature. The unroasted sample and treated samples at various temperatures both had low moisture contents, which suggests that these products were stable and resistant to microbial and enzymatic degradation. The elimination of water from seeds will avoid eventual contamination during storage of extracted oils and obtained defatted sesame flour.
The refractive index is mainly used to characterize changes in unsaturation as the oil is hydrogenated; it increases with the increasing level of double bonds [
18]. The refractive index for USSO was 1.476, which is near to the value reported for sesame from different origins [
17,
18,
19]. For all of the oils, refractive indexes varied between 1.461 and 1.476, then it decreased with increases in roasting temperature. This is probably due to the polymerization of unsaturated FA in the oils. These changes are statistically significant (
p < 0.05). The specific gravity for USSO was 0.919, which agrees with that previously found by many authors [
18,
20]. This physical parameter was not (
p > 0.05) affected by roasting temperature.
The iodine value (IV) is generally used to measure the degree of unsaturation in fatty acids of triacylglycerols [
18,
21], solidification temperature and oxidation stability. High values indicate that the oil contains a greater number of double bonds [
22]. The iodine value remained quite stable with a value of 113 g I
2/100 g oil for USSO, and with only a slight decline to 103 g I
2/100 g in the oil extracted from seeds as a result of roasting at 300 °C. The same result was observed for pumpkin seed oil roasted at different temperatures ranging from 90 to 200 °C [
23]. The more unsaturated oils are vulnerable to heat oxidation. The iodine value is frequently employed as a rough indicator of oil stability during roasting. Moreover, the amount of PUFA present also provides additional evidence of stability because they oxidize more quickly than oleic acid, which contains one double bond. Sesame contains more than 44% PUFA (
Table 2). As shown in
Table 1, the decrease in the iodine value is greater from 250 °C, which may indicate a reduction in the number of double bonds of PUFA and this probability is reinforced by the reduction in the refractive index mentioned above.
The saponification value (SV) is an indicator of average molecular weight (it has an inverse relationship with molecular weight), which gives information on the alkali-reactive groups in oils. The SV of the control sesame oil was 185.4 gKOH/100 g oil, and gradually increased to 200.0 gKOH/100 g when the roasting temperature reached 300 °C. The low saponification value of sesame oil also indicates that it may not be suitable for soap making but is very good nutritionally.
The visual color of seeds and oils provides information on the intensity of heat treatment. The color development of sesame oils changed gradually from light yellow in USSO to brown (under 210 °C) and finally to deep brown at 300 °C (
Figure 1). Globally, seed and oil colors were highly affected (
p < 0.001) by roasting temperature. The highest lightness (
L*) value was recorded in USSO (48.66) and decreased with increasing temperature, leading to a darkening of roasted sesame seed oils. A linear increase in red color (
a*) (R
2 = 0.78,
y = 0.017
x − 4.61) resulting from browning substances such as melanoidin, which may be formed by non-enzymatic Maillard reaction, is observed (
Table 1). Similar results were observed with sesame [
24].
2.2. Analysis of Oil Composition
Fatty acid (FA) composition of USSO (
Table 2) was similar to or within previously reported ranges [
25,
26]. The major FAs recorded both before and after thermal processing were linoleic (ranging from 43.6 to 44.4%), oleic (ranging from 37.0 to 37.6%), palmitic (ranging from 9.2 to 9.4%) and stearic acid (ranging from 6.1 to 6.2%).
USSO and RSSO contained 16.24 to 16.50% saturated fatty acids (SFA), 38.2 to 38.9% monounsaturated and more than 44% polyunsaturated fatty acids (PUFA). Statistically, there was a significant difference (
p < 0.05) between USSO and RSSO in the profile of FA. This result was in agreement with that previously reported [
27].
As it can be seen in
Table 2, the relative proportions of SFA (C22:0, C16:0, C18:0) increased while that of the unsaturated one (C18:1, C18:2, C18:3, C20:1) declined. The changes, however, were small and the differences were not statistically significant (
p > 0.05): a decrease of 0.74% in C18:1; 1.73% in C18:2; and 5.2% in C18:3. Several previous studies had investigated changes in FA and provide useful background. It was shown that the roasting of brown sesame seeds increased SFA proportion, decreased linoleic acid from 46.1% to 24.8% and decreased α-linolenic acid from 0.4 to 0.2% [
28]. Contents of oleic and linoleic acids were drastically reduced when roasted at >240 °C for 30 min and the retention in total FA contents of oils prepared by roasting at 240 and 260 °C for 30 min also reduced [
29].
Roasting affected (
p < 0.05) TFAs, and the total content varied from 0.20 to 0.84%. The maximum was recorded in RSSO at 300 °C. Many studies have shown that TFAs can be formed in oil after seed roasting processes. It was observed that contents in TFAs such as C18:2t and C18:3t increased gradually as roasting time increased at all temperatures used with a maximum content of 0.8% in perilla seeds [
30]. Production of TFAs including C18:2_t9c12 and C18:2_C9t12 was linear (R
2 = 0.77; R
2 = 0.80, respectively), whereas production of C18:2_t9t12 was absent until 250 °C. A similar linear increase (R
2 = 0.99) was reported as a function of time in sesame seeds [
27]. From
Table 2 it can be deduced that the isomerization of the double bonds at carbon 9 and 12 begins from 250 °C in linoleic acid. Nevertheless, the presence of TFAs in RSSO is not considered as harmful because their level is under the threshold allowed by the European regulation with a maximum authorized value of 2%.
Quantification of triglyceride (TG) derivatives is one of the most used methods to evaluate the degradation of edible oils, especially those used in frying [
31]. As a result, determining the total amount of newly produced TG derivatives in the seeds roasted at high temperatures is important. Results are summarized in
Table 3. Total polar compounds expressed in g/100 g of oil ranged from 5.7 to 6.7. The lower value corresponds to USSO while the higher one was exhibited by the RSSO at 300 °C.
As expected, unroasted oil is characterized by a very low (0.1%) level of triglyceride polymers and triglyceride dimmers. Roasting at 150 °C and 300 °C enhanced TGP + TGD by 95.5 and 98.9%, respectively, as well as the contents of oxTGM, DG and FFA (
Table 3). Most importantly, all the investigated oils presented a low quantity in triglyceride polymers, clearly below the maximum tolerated quantity according to the European regulation with a maximum authorized value of 14%.
2.3. Tocopherols, Phytosterols, Lignans and Other Related Total Phenolic Contents
Only γ-tocopherol was detected among tocopherol homologues in our samples. As has been reported in the literature, 97% of the tocopherol in sesame oil was in the γ-form [
3]. USSO contained 25.9 mg/100 g; this quantity was in close agreement with the values previously reported [
29,
32]. After heat treatment, it was reduced to 23.2 mg/100 g. The higher loss (10.6%) occurred when sesame seeds were roasted at 250 °C (
Table 4). Because both reduction [
32] and increase [
33] for γ-tocopherol have been reported, it may be assumed that roasting can affect it differently depending on the temperature.
Sesamin and sesamolin are the two major lignans detected in sesame oil. They exert many health-promoting benefits, such as anti-inflammatory, antioxidant, hypocholesterolemia, neuroprotective and antihypertensive activities [
34]; being important to investigate their changes after roasting process. Sesamin was the major component in the unsaponifiable of sesame oil. Variation in sesamin and sesamolin contents is also given in
Table 4. Statistical analysis revealed that sesamolin was more affected (
p < 0.001) by heat processing than sesamin (
p < 0.01). The average lignan levels in oil before roasting were as follow: sesamin (393 mg/100 g); sesamolin (203 mg/100 g); these values were within the range already published [
29,
35]. Both were reduced to 344 and 147 mg/100 g, when seeds were roasted at 250 and 300 °C, respectively. The reduction rate of sesamolin (27.5%) was greater than that of sesamin (12.5%). This could be related to the observed thermal degradation of sesamolin into other phenolic compounds which have been reported during roasting [
36]. This can support the observed increase TPC with increasing in roasting temperature (
Table 4), describing a linear progression (
y = 1.39
x + 1474; R
2 = 0.90. The persistence of the increase in TPC at high temperature indicates that sesame phenolics are heat resistant. In our experimental conditions, treated seeds with high temperature showed a significant increase of 21.5% in TPC compared to USSO. Several authors reported improvements in TPC by heat treatment mainly after roasting [
37,
38].
The results for total and individual phytosterols are detailed in
Table 5.
Chromatographic quantification revealed that the main sterol constituents before and after heat processing were β-sitosterol (48.4–50.6%), campesterol (31.4–34.2%), ∆-5-avenasterol (10.7–11.8%), stigmasterol (5.1–5.2%) and small amounts (<2%) for other sterols. These values are in agreement with those previously published [
39]. Roasting temperature affected (
p < 0.05) the total and all of the individual sterols. In fact, a slight decrease was observed in the individual phytosterols of roasted samples, varied between 2.7% and 11.1%. An important decrease was observed in both total phytosterols (17.4%) and ∆-7-avenasterol (36.4%). Reduction in sterols level can result from their degradation by hydrolysis, oxidation or disoperation at high temperatures [
40]. ∆-5-Avenasterol was the only phytosterol that increased (9.33%) compared to the value of untreated sesame (
y = −0.003
x + 10.65; R
2 = 0.97). It has been shown that ∆-5- and ∆-7-avenasterols were increased whereas β-sitosterol and campesterol were decreased in white and brown sesame seeds roasted at 180 °C for 30 min [
40].
Total sterol content of sesame was found to be high (>800 mg/100 g) compared to some other vegetable oils, such as olive, sunflower, soya and peanut [
39,
41]. Knowing that some sterols, including ∆-5-Avenasterol, have an anti-polymerization effect, which participates during heat treatment to the protection of oil compounds from oxidation [
41], in our samples ∆-5-Avenasterol was increased in heated samples, further supporting the stability of sesame oil at high temperatures.
2.4. Oil Initial Quality and Antioxidant Potential of Sesame Oils
The oxidation level of oils before and after roasting was evaluated by their specific absorption,
p-anisidine value and Rancimat method. The results are detailed in
Table 6.
The
p-AnV value is characteristic of secondary peroxidation or unsaturated aldehydes production. In USSO, its value was within the range of those already reported [
16,
27]. At 300 °C, it increased until 11.8 (12 times higher than that of unroasted seeds). This value was lower than that previously reported for sesame oils obtained from seeds roasted at 250 °C for 30 min in a domestic electric oven. The increase of this parameter is due to the important degradation of hydroperoxides primary products of lipid oxidation during heating leading to the release of carbonyl compounds [
16]. The increase was linearly proportional to the temperature increase (
y = 22.83
x + 47.03, R
2 = 0.83). The same correlation between
p-anisidine value and the roasting was previously observed [
27]. One of the most precise and reliable ways to evaluate the oxidative status of oils is by the determination of the
p-AnV [
34,
42]. An ideal
p-AnV for fresh frying oil is 4.0, with a maximum acceptable value of 6.0, according to INSO standards [
43]. As a result, it seemed that roasting at temperatures up to 210 °C resulted in an oil with satisfactory quality.
The specific absorption at 232 nm (K232) and 268 nm (K268) indicates the production of conjugated dienes from PUFA [
41] and conjugated trienes [
44]. The increase in roasting temperature yielded a significant (
p < 0.001) increase in both K232 and K268, showing that there was an increase in primary and secondary oxidation products. When the temperature was above 250 °C, the increase was more important. This confirms the results obtained with IV and RI previously discussed. A high and positive correlation was found between K232, K268 and the roasting temperature
y = 0.009
x + 2.66, R
2 = 0.76 and
y = 0.002
x + 0.48, R
2 = 0.73, respectively. Increases in the lipid oxidation parameters that we have used in this study (
p-anisidine, K232 and K268) revealed a progressive increase in primary and secondary lipid oxidation. Based on the previous parameters, we can deduce that from 250 °C forward, there was an important lipid oxidation that can lead to the production of poor-quality oil.
The induction period (IP) of the Rancimat method expressed in hours (h) is commonly used to evaluate the potency of oils and fats to resist (under stress conditions such as air and heat) against accelerated oxidation. The IP was significantly affected (
p < 0.001) by roasting temperature (
Table 6), ranging from 5.5 to 10.5 h with a maximum in RSSO at 300 °C and a minimum in USSO. Effectively, many authors have reported that stability of RSSO was more pronounced than that of USSO [
24,
41]. This can be due to the newly formed compounds during the roasting process. Some observations were a synergistic action between sesamol, a newly formed phenolic obtained from the thermal degradation of sesamolin and γ-tocopherol using a model system in linoleic acid [
45].
Comparatively to USSO, all the RSSO tested showed slightly higher (
p < 0.01) antioxidant activity, which confirms the results found with the Rancimat test. Indeed, the antioxidant capacity of RSSO (319.1 mg GAE/100 g oil) at 300 °C was three times higher than that of USSO (139.9 mg GAE/100 g oil). Several studies were undertaken to evaluate the effects of seeds roasting on the antioxidant activity and TPC. Jannat’s findings for sesame oil were in agreement with our results, in which ferric reducing antioxidant power assay and TPC increased significantly as the roasting temperature increased [
46]. Indeed, in nuts cashew, peanut and hazelnut, roasting treatment improved TPC as well as the antioxidant activities of the tested samples [
47]. A strong correlation was found between the TPC and DPPH (R
2 = 0.9773), as well as between the IP of Rancimat and TPC (R
2 = 0.84), indicating that these compounds participate strongly in the prevention of oil oxidation. Lignans are natural antioxidants present in some oil seeds that help oil stability. Several lignans and derivatives, such as sesamin, sesamolin, sesaminol and sesamolinol in sesame oil, pinoresinol and acetoxypinoresinol in olive oil, secoisolariciresinol in flax seed oil and silymarin derivatives in milk thistle seed oil, have been shown to contribute to oil stability [
16,
48,
49].
The potential use of the RSSOs as alternative natural antioxidants in the food industry to enhance product’s stability and extend their shelf life was finally evaluated using a meatballs model determined by the thiobarbituric acid (TBA) assay and metmyoglobin (metMb) reducing activity (
Table 7).
The antioxidant capacity of RSSO was confirmed in meatballs after 10 days cold storage with a linear decrease observed in both TBA values and metMb reducing activity (
Table 7). TPC and DPPH radical scavenging activities of sesame seed oils were shown to have significant relationships with these two oxidative markers of meatballs (R
2 = 0.914,
p = 0.01 between TBA and TPC and R
2 = 0.912,
p = 0.01 between TBA and DPPH assay; R
2 = 0.970,
p = 0.001 between metMb and TPC and R
2 = 0.969,
p = 0.0005 between metMb and DPPH assay). Oxidation affects the quality of meat and may lead to the formation of health-hazardous substances [
50]. Because there are concerns about the safety of synthetic antioxidants [
14], safe and natural antioxidants alternatives that can reduce lipid oxidation, increase their quality and maintain their nutritional value are actively searched for. Several plant components or extracts, including sesame lignans, have been reported to act as effective natural antioxidants in meat samples [
14,
15]. In this study, we showed for the first time that RSSO, particularly heat-released phenolics, might be a potentially beneficial natural additive to fresh meat products for extending shelf life during cold storage.