Next Article in Journal
MSF Enhances Human Antimicrobial Peptide β-Defensin (HBD2 and HBD3) Expression and Attenuates Inflammation via the NF-κB and p38 Signaling Pathways
Next Article in Special Issue
High-Branched Organosilicon Epoxy Resin with Low Viscosity, Excellent Toughness, Hydrophobicity, and Dielectric Property
Previous Article in Journal
A Convenient Diels-Alder Approach toward Potential Polyketide-like Antibiotics Using α-Activated α,β-Unsaturated 4,4-Dimethyl-1-tetralones as Dienophiles
Previous Article in Special Issue
Nanoscale Two-Dimensional FeII- and CoII-Based Metal–Organic Frameworks of Porphyrin Ligand for the Photodynamic Therapy of Breast Cancer
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

A Facile Method to Fabricate Al2O3-SiO2 Aerogels with Low Shrinkage up to 1200 °C

Shanghai Key Laboratory of Special Artificial Microstructure Materials and Technology, School of Physics Science and Engineering, Tongji University, Shanghai 200092, China
*
Authors to whom correspondence should be addressed.
Molecules 2023, 28(6), 2743; https://doi.org/10.3390/molecules28062743
Submission received: 23 December 2022 / Revised: 12 March 2023 / Accepted: 13 March 2023 / Published: 17 March 2023
(This article belongs to the Special Issue Metal-Organic Framework-Based Composites: Synthesis and Applications)

Abstract

:
Monolithic Al2O3-SiO2 composite aerogels were synthesized by using inexpensive aluminum chloride hexahydrate (AlCl3·6H2O) and tetraethyl orthosilicate (TEOS). By adjusting the molar ratio of Al and Si, the best ratio of high-temperature resistance was found. The resultant aerogels (Al:Si = 9:1) exhibit high thermal performance, which can be identified by the low linear shrinkage of 5% and high specific surface area (SSA) of 283 m2/g at 1200 °C. Alumina in these aerogels mainly exists in the boehmite phase and gradually transforms into the θ-Al2O3 phase in the process of heating to 1200 °C. No α-Al2O3 is detected in the heating process. These Al2O3-SiO2 composite aerogels are derived from a simple, low-priced and safe method. With their high thermal performance, these aerogels will have a wide application in high-temperature field.

1. Introduction

Alumina aerogels are unique nanoporous materials with low thermal conductivity, high specific surface area and high temperature performance [1,2,3,4,5,6]. Due to the excellent performance at high temperature, alumina aerogels were considered to be high-temperature insulation materials and high-temperature catalysts. In addition, alumina aerogels were used as catalysts for the reactions of NO reduction, CO oxidation, and hydrocarbons oxidation. It should be noted that alumina aerogels retain a high specific surface area up to 800 °C, which is very important for catalytic reaction since most of them occur at elevated temperatures [7,8,9]. However, the sintering and brittleness of alumina aerogels at high temperatures have always been important factors hindering their practical application [10,11,12,13]. With the development of thermal insulation materials, it was found that the alumina aerogels obtained by doping and composite have greatly improved high-temperature thermal stability, which gives the alumina-based aerogels better application prospects [14,15,16].
Alumina aerogels usually use aluminum alkoxides or aluminum inorganic salts as precursors, adding Si, Zr, Ti, Y and La to improve their high-temperature thermal stability. The precursors of alumina aerogels are mainly divided into alumina alkoxides such as sec-butoxide (ASB) or isopropoxide (AIP), and alumina inorganic salts such as aluminum chloride (AlCl3·6H2O) or aluminum nitrate (Al(NO3)3·9H2O) [17]. For the alumina alkoxides, Yang et al. prepared silica-doped alumina aerogels via ASB and TEOS as precursors by rapid supercritical drying, which exhibited a stable γ-Al2O3 phase and a high SSA of 146 m2/g at 1200 °C when the silica content was in the range of 10.6–13.1 wt% [18]. Wang et al. modified the alumina aerogels derived from ASB using trimethylethoxysilane (TMEO), the modified samples exhibited no shrinkage, a θ-Al2O3 phase and a high SSA of 147 m2/g at 1200 °C [19]. Zhang et al. synthesized alumina aerogels from AlCl3·6H2O using acetoacetic-grafted polyvinyl alcohol as a template; the samples possessed high elastic modulus of 8.81 MPa, a γ-Al2O3 phase and a high SSA of 143 m2/g at 1000 °C [20]. Although the alumina aerogels derived from alumina alkoxides exhibited good thermal performance, the alumina alkoxides demonstrate ultrahigh reactivity, complex chemical reaction pathways, unacceptable price and biological safety issues, which become huge obstacles to high-temperature applications [21]. The method of using inorganic aluminum salts as the precursor to prepare alumina aerogels is simple, and the precursor cost is low, so it has a better industrial application value. The existing research results show that introducing SiO2 into alumina aerogels is an effective and economical way to improve the high-temperature performance [22,23].
In this work, we applied AlCl3·6H2O and TEOS to prepare Al2O3-SiO2 composite aerogels using the propylene oxide (PO) addition method. The method uses PO as a proton-trapping agent to promote the multistage hydrolysis of Al3+ and form a stable three-dimensional network structure [24]. In general, adding SiO2 into alumina aerogels will enhance the thermal stability of the gel at high temperature. However, the introduction of too much SiO2 may reduce the high-temperature thermal performance of alumina aerogels. In order to find out the range of SiO2 content, which can enhance the performance of alumina aerogels, we prepared several groups of samples from low to high SiO2 content. Among them, samples with lower SiO2 content showed better thermal stability than pure alumina aerogels, while samples with higher SiO2 content experienced reduced high-temperature performance. For samples with low SiO2 content, the introduction of SiO2 enhances the skeleton strength and mechanical strength of alumina aerogels and also suppresses the phase transition from θ-Al2O3 to α-Al2O3, thus improving the thermal properties [25]. This work studied the influence of silicon content on the high-temperature performance of aerogels in Al2O3-SiO2 composite aerogels and found the range of SiO2 that provides a positive effect. These findings have a guiding role in the subsequent Al2O3-SiO2 composite process. These Al2O3-SiO2 composite aerogels with high thermal performance derived from a simple, low-priced and safe method have a wide application in the high-temperature field.

2. Results

2.1. Synthesis of Al2O3-SiO2 Aerogels

Al2O3-SiO2 composite aerogels were prepared by the PO addition method and ethanol supercritical drying process [24]. AlCl3∙6H2O and TEOS were dissolved in 84 mL of ethanol aqueous solution (the volume ratio of ethanol to water was 7:3), and 35mL of PO was added after stirring for ten minutes. The total amount of AlCl3∙6H2O and TEOS was 0.05 mol. The samples were denoted as AS0, AS1, AS2, AS3, AS4 and AS5 according to the molar ratios of TEOS to AlCl3∙6H2O = 0:10, 1:9, 2:8, 3:7, 4:6 and 5:5, respectively. After aging for one day, the solvent of wet gel was displaced with fresh ethanol 7 times (12 h for each time). The aerogels were finally obtained by the ethanol supercritical drying process with temperature of 265 °C and pressure of 10 MPa. Then the samples were heat-treated at 600, 800, 1000 and 1200 °C for 1 h gradually, and the corresponding samples were denoted by adding the heat treatment as a suffix (e.g., AS0-600 and AS1-1200).

2.2. Macro Morphology and Properties at Room Temperature

Figure 1 shows the macroscopic morphology of Al2O3-SiO2 composite aerogels. With the increase in SiO2 content, the color of these aerogels gradually deepened, and the sample cracked when the molar ratio of Si to Al was 1:1. The density, linear shrinkage and thermal conductivity of the aerogels are shown in Table 1. The linear shrinkage here refers to the reduction in diameter from wet gel to aerogel. The linear shrinkage of AS1 and AS2 is lower than that of AS0, which indicates that the adding of a small amount of SiO2 improves the thermal stability of the aerogels. The linear shrinkage of AS3, AS4 and AS5 is significantly higher than that of AS0, which indicates the excessive adding of SiO2 will not only destroy the formability of alumina aerogel bulks but also reduce their thermal stability. The thermal conductivities of AS samples at room temperature (20 °C) are between 0.033 and 0.037 W/m∙K, indicating that AS samples have excellent thermal insulation ability.

2.3. Shrinkage after Different Heating Temperatures

Figure 2a shows the linear shrinkage of AS samples under high-temperature heat treatment, which can represent their high-temperature thermal stability. Figure 2b shows the physical photos of AS1 sample before and after treatment at 1200 °C. Compared with AS0, the linear shrinkage of AS1 and AS2 between 1000 °C and 1200 °C is significantly reduced, which indicates that adding a small amount of silicon can effectively improve the high-temperature thermal stability of alumina-based aerogels. The high-temperature linear shrinkage of AS4 and AS5 is significantly larger than that of AS0, which is due to the introduction of a large amount of SiO2, and the SiO2 starts to agglomerate at a high temperature above 600 °C. Among them, the linear shrinkage of AS1 after heat treatment at 1200 °C is only 5%, which shows excellent thermal stability at high temperature.
According to the different amount of silica, the AS samples transformed to γ-, δ-, θ-Al2O3 and mullite [15,25]. In the process of sol gel, silica is basically amorphous, and alumina exists as the boehmite phase [21]. Finally, SiO2 is introduced to form -Si-O-Al- bonds, and the Si distributed in the alumina lattice will inhibit the phase transition [26]. Therefore, increasing the uniform distribution of SiO2 in alumina aerogels is conducive to improving the thermal stability of alumina aerogels.

2.4. Micromorphology at Different Temperatures

Figure 3 shows the microstructure of AS0 from 20 to 1200 °C. As shown in Figure 3a–e, the alumina aerogel AS0 exhibits a fibrous three-dimensional network porous structure, which is mainly composed of lamellar and strip nanoparticles. With the increment of heat treatment temperature, there is no obvious particle aggregation and structure collapse, and AS0 still maintains the nanoporous structure. As the temperature rises to 1200 °C, the nanoporous structure of AS0 does not change, but it can be seen that the voids are significantly smaller and the structure is more compact. Figure 4 shows the microstructure of AS1 from 20 to 1200 °C. Compared with the AS0 sample, the structure of AS1 is obviously different and mainly composed of larger lamellar and strip nanoparticles. After 1200 °C heat treatment, the structure of AS1 does not change significantly. It can be considered that the introduction of SiO2 makes the microstructure of alumina aerogels coarser. At the same time, the introduction of SiO2 can reduce the hydroxyl groups on the surface of Al2O3, prevent the dehydroxylation reaction and thus inhibit its phase transformation at high temperature [27,28]. In addition, SiO2 can also reduce the contact between Al2O3 particles and effectively control the surface/bulk diffusion, thus improving the temperature resistance of Al2O3 aerogel [29].

2.5. Variation of Chemical Composition at Different Temperatures

Figure 5a, b show the variation in chemical bonds of the AS0 and AS1 samples after heat treatment from 20 to 1200 °C. As shown in Figure 5a, AS0 mainly presents as the boehmite phase at room temperature after the supercritical drying process. The peaks at 3449 and 1634 cm−1 correspond to the stretching and bending vibrations of the physically adsorbed water, respectively. The bands at 1075 cm−1 correspond to the vibration modes of Al-OH in the boehmite crystal phase. The bands at 885, 780, 620 and 489 cm−1 also correspond to the vibration mode of Al-O-Al and torsional vibration, stretching vibration and bending vibration of Al-O in the boehmite crystal [30,31,32], respectively. When the heat-treated temperature rises above 600 °C, the characteristic infrared peaks corresponding to the boehmite phase of AS0 all disappear, indicating that the crystal phase transition of alumina aerogels has taken place. All these absorption bands of the pseudo-boehmite structure disappear after heat treatment at 600 °C, followed by the emergence of broad adsorption bands in the low-frequency region of 500–900 cm−1 [30,31,32]. With the further increment of temperature, the absorption band of Al2O3 aerogel becomes wider, indicating that its crystallinity is improved. After heat treatment at 800 °C, there are two wide absorption peaks at 574 and 829 cm−1, which correspond to the vibration modes of Al-O in the θ-Al2O3 phase, indicating the appearance of a partial θ-Al2O3 crystal phase. In the process of heat treatment, the characteristic absorption peaks of 448 and 637 cm−1 corresponding to α-Al2O3 do not appear all the time, indicating that there is no α-Al2O3 crystal phase, and the alumina AS0 sample shows good thermal stability [30]. As shown in Figure 5b, the Al2O3-SiO2 aerogel AS1 also presents as the boehmite crystal phase at room temperature. When the heat-treated temperature rises to 600 °C, the characteristic infrared peaks corresponding to the boehmite phase of AS1 also disappear, and a wide absorption band corresponding to the γ-Al2O3 crystal appears. The infrared peaks of AS1 hardly change in the subsequent heating process, indicating that the addition of SiO2 effectively inhibits the phase transition of alumina aerogels and keeps the alumina aerogels intact, which is consistent with the previous linear shrinkage of only 5% at 1200 °C.
Figure 5c reflects the changes of crystal structure of alumina aerogel AS0 after heat treatment from 20 to 1200 °C. The AS0 sample shows its boehmite phase at room temperature. The sharp peaks at 2θ = 28°, 38°, 49°, 65° and 72° correspond to the characteristic diffraction of boehmite (120), (031), (200), (002) and (251) crystal planes [33]. After heat treatment at 600 °C, AS0 transforms from the boehmite phase to the γ-Al2O3 phase. The peaks at 2θ = 46° and 66° correspond to the diffraction of γ-Al2O3 (400) and (440) crystal planes, respectively [34]. However, the peaks of other γ-Al2O3 crystal planes do not appear, indicating that the crystallinity of the γ-Al2O3 phase is low. After heat treatment at 800 °C, the peaks of the γ-Al2O3 crystal phase are more obvious, and new weak peaks at 2θ = 37° and 39° appear, corresponding to the diffraction peaks of γ-Al2O3 (311) and (222) crystal planes, respectively [35]. After heat treatment at 1000 °C, γ-Al2O3 transforms into the θ-Al2O3 phase, and the peaks at 2θ = 39°, 45° and 67° correspond to the diffraction of θ-Al2O3 (104), (21-1) and (215), respectively. After heat treatment at 1200 °C, the characteristic diffraction peaks of the θ-Al2O3 phase become stronger, and a new peak at 2θ = 33° that corresponds to the (20-2) crystal plane diffraction of the θ-Al2O3 phase appears, indicating that AS0 exhibits a stable θ-Al2O3 crystal phase and does not transform into an ɑ-Al2O3 phase at 1200 °C. Figure 5d reflects the changes of crystal phase of Al2O3-SiO2 composite aerogels AS1 after heat treatment at different temperatures. The AS1 sample also shows the same boehmite crystal structure and has five characteristic diffraction peaks at 2θ = 28°, 38°, 49°, 65° and 72° at room temperature. After heat treatment at 600 and 800 °C, AS1 also transforms into the γ-Al2O3 phase, but its characteristic diffraction peaks only appear at 2θ = 66°, indicating the overall crystallinity is very low. After heat treatment at 1000 and 1200 °C, AS1 transforms into the θ-Al2O3 crystal phase, and the characteristic diffraction peak is also reduced; only peaks at 2θ = 45° and 67° appear, which indicates that the addition of SiO2 can effectively hinder the crystal transition of alumina aerogels and improve their thermal stability significantly.
Figure 6a reflects the infrared absorption peaks of all AS samples after calcination at 1200 °C for 1 h. The absorption peaks at 3449 and 1634 cm−1 correspond to the stretching and bending vibration of physically adsorbed water, respectively. The bands at 570 and 830 cm−1 correspond to the vibration mode of Al-O in the θ-Al2O3 phase. With the increment of the Si/Al molar ratio, AS samples exhibit different FTIR spectra. After heat treatment at 1200 °C, AS samples at 570 and 830 cm−1 also contain weak absorption peaks, indicating that they are mainly in the θ-Al2O3 crystal phase, but the crystallization degree is lower than that of AL samples. In addition, the bands at 467 and 1094 cm−1 in AS4 and AS5 correspond to the vibration modes of Si-O-Si, while these absorption peaks do not appear in the samples with low silica content such as AS1, AS2 and AS3, indicating that silicon mainly exists in the form of Al-O-Si in these samples, which is helpful to improving the thermal stability of alumina aerogels.
Figure 6b demonstrates the crystal phase of all the AS samples after heat treatment at 1200 °C. For Al2O3-SiO2 composite aerogels, AS1, AS2 and AS3 only show a θ-Al2O3 crystal phase, but the crystallinity is lower than that of AS0, which indicates that the introduction of SiO2 effectively hinders the crystal phase transition of alumina aerogels. However, too much SiO2 exhibits adverse effects. In addition to the characteristic diffraction peaks of the θ-Al2O3 crystal phase, the AS4 sample also has the characteristic diffraction peaks of ɑ-Al2O3 at 2θ = 26°, 35°, 53° and 58°, which correspond to ɑ-Al2O3 (012), (104), (113) and (024) crystal planes, respectively [11,27]. Therefore, the AS4 sample presents a mixed crystal phase of θ-Al2O3 and α-Al2O3, indicating that the introduction of too much SiO2 amount reduces the thermal stability of alumina aerogels. AS5 also presents a mixed crystal phase of θ-Al2O3 and α-Al2O3, but the crystallinity is lower than that of AS4.

2.6. SSA and Pore Size Distribution at Different Temperatures

Figure 7a–d show the N2 adsorption–desorption curves and pore size distribution of AS0 and AS1 samples after heat treatment from 20 to 1200 °C. It is found that the N2 adsorption–desorption curves of the two samples belong to Type-Ⅳ isotherms and the Type-H3 hysteresis loop, which indicates that the two samples mainly possess mesoporous structures formed by the accumulation of nanoparticles [36]. As shown in Figure 7b,d, AS0 and AS1 samples have similar pore size distribution and changing rules. As shown in Figure 8a, in the heating process from 20 to 1200 °C, the specific surface area (SSA) of both AS0 and AS1 gradually increases at first and then decreases slowly, which is caused by the removal of organic groups and the formation of some new mesoporous structure. This point can be identified by the change of sample color and the disappearance of organic groups during the heat treatment. By comparing AS0 and AS1 samples, it is found that AS0 has higher SSA at room temperature, which is mainly due to its lower density and higher porosity. However, in the process of heat treatment, although the SSA of the two types of samples decreases gradually after 600 °C, the reduction rate of AS1 is slow, and the SSA of AS1 exceeds that of AS0 after 1000 °C, which fully shows the promotion effect of silica composite on alumina aerogels to maintain nanoporous structure at high temperature.
Figure 7e,f reflect the N2 adsorption–desorption curves and pore size distribution of all the AS samples after heat treatment at 1200 °C. It is found that the N2 adsorption–desorption curves of both samples still maintain Type-Ⅳ isotherms and the Type-H3 hysteresis loop. The average pore size of AS0, AS1, AS2 and AS3 is distributed around 30 nm, while the average pore size of AS4 and AS5 decreases rapidly to 20 nm, indicating the sinter of their nanoporous structure. As shown in Figure 8b, the SSA of all AS samples increases at first and then decreases rapidly with the increment of SiO2 content, indicating that the appropriate composite amount of SiO2 can effectively improve the thermal stability of alumina aerogels. The SSAs of AS2 and AS3 with low SiO2 content are up to 283 and 282 m2/g, respectively. However, when the composite amount of SiO2 exceeds 30%, the SSA of the SiO2-Al2O3 aerogels decreases rapidly, because silica gradually becomes the main skeleton of composite aerogels with low thermal stability, which will inevitably cause the collapse of the skeleton structure at high temperature.
Table 2 shows the average pore size and pore volume of all AS samples. The pore size and pore volume of AS0 and AS1 increase first and then decrease with the increase in temperature, which is consistent with the trend of pore size distribution and specific surface area. In the process of heating the samples from 20 to 600 °C, as the by-products of the reaction and the organic matter attached to the skeleton surface are decomposed at high temperature, leaving more pores, the pore size of AS sample increases, and the specific surface area also increases. In this process, the samples gradually change from grayish brown and brownish yellow to white. Then with the increase in temperature, the SiO2 in the samples are sintered, the alumina crystal phase is transformed, the pore size is gradually reduced, the pore volume shrinks and the specific surface area is also gradually reduced. Observing the performance of all AS samples at 1200 °C, it can be seen that AS4 and AS5 are significantly sintered at high temperature due to high SiO2 content, and the pore size is significantly reduced. This result is consistent with the data shown above and shows that in the Al2O3-SiO2 composite aerogels, if the Si:Al exceeds 3:7, the high-temperature performance of the aerogels will be seriously reduced.

3. Materials and methods

3.1. Materials

Tetraethyl orthosilicate (TEOS), aluminum chloride hexahydrate (AlCl3·6H2O), ethanol and propylene oxide (PO) were purchased from Sinopharm Chemical Reagent Corporation (Shanghai, China). Deionized water was applied in all experiments. All reagents were analytical grade and were used as received without further purification.

3.2. Characterization

The linear shrinkage was calculated depending on the change in the cylinder diameters of the aerogels with an increment in temperature. The samples compared were the as-prepared aerogels derived from the supercritical drying process without any treatment. Bulk density was determined by the mass and volume of regular cylinders. The surface morphology was observed by scanning electron microscopy (ZEISS Sigma 300, Oberkochen, Germany). The chemical groups that remained in the samples were investigated by a Fourier transform infrared spectrometer (FTIR, TENSOR27, Bruker, Karlsruhe, Germany), and all samples were dispersed in dry KBr and pressed into a semitransparent slice for FTIR characterization. The crystal phase of the aerogels was analyzed by powder X-ray diffraction (XRD) with a Rigata/max-C diffractometer using Cu-Kα radiation at a scanning speed of 2°/min within the 2 range of 10–90° (Rigaku Ultima IV, Tokyo, Japan). The thermal conductivities were measured by a hotdisk thermal constant analyzer (TPS2500, Sweden). The specific surface area (SSA) and pore size distributions of the samples were obtained by a N2 adsorption analyzer (ASAP2460, Shanghai, China). The surface areas and pore sizes were determined by the Brunauer–Emmett–Teller (BET) and Barrett–Joyner–Halenda (BJH) methods.

4. Conclusions

In this work, we reduced the molar ratio of alumina to silica gradually from 10:0 to 5:5 to study the influence of the introduction of SiO2 on the structure and properties of alumina aerogels. The Al2O3-SiO2 composite aerogels were monolithic, dark brown and opaque without obvious cracks, indicating that they contained some organic groups, which would be gradually removed in the heat treatment process, and the color of the samples eventually turns white. The AS samples with low SiO2 content (10~20%) showed excellent thermal performance, which can be identified by their low linear shrinkage of 5%, stable θ-Al2O3 phase and high SSA of 283 m2/g at 1200 °C, because SiO2 can hinder the phase transition and collapse of structure effectively. However, when the SiO2 content exceeded 30%, the SiO2-Al2O3 aerogels appeared in the α-Al2O3 phase, leading to a sintering phenomenon and a big loss of SSA to 108 m2/g at 1200 °C. Although the skeleton structure of the composite samples was mainly Al2O3, there were some silica particles and -Al-O-Si- chemical bonds. The -Al-O-Si- bonds entered into the crystal structure of alumina aerogels and hindered their crystal phase transition. These Al2O3-SiO2 composite aerogels derived from a simple, low-priced and safe method with high thermal performance have a wide application in the high-temperature field.

Author Contributions

Conceptualization, Y.T. and Y.W. (Yu Wu); Data curation, Y.W. (Yijun Wang); Formal analysis, Y.T.; Investigation, X.Z. and C.L.; Methodology, X.W.; Writing—original draft, Y.T.; Writing—review and editing, X.W. and J.S. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by the National Key Research and Development Program of China, grant number 2017YFA0204600.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

All data are included in the article.

Conflicts of Interest

The authors declare no conflict of interest.

Sample Availability

Not applicable.

References

  1. Peng, F.; Jiang, Y.G.; Feng, J.; Cai, H.F.; Feng, J.Z.; Li, L.J. Research Progress on Alumina Aerogel Composites for High-temperature Thermal Insulation. J. Inorg. Mater. 2021, 36, 673–684. [Google Scholar] [CrossRef]
  2. Despetis, F.; Calas-Etienne, S.; Etienne, P. Slow crack growth in silica aerogels: A review. J. Sol-Gel Sci. Technol. 2019, 90, 20–27. [Google Scholar] [CrossRef]
  3. Zhang, Z.; Wang, X.; Wu, Y.; Zou, W.; Wu, X.; Shen, J. Aerogels and Their Applications—A Short Review. J. Chin. Ceram. Soc. 2018, 46, 1426–1446. [Google Scholar]
  4. Randall, J.P.; Meador MA, B.; Jana, S.C. Tailoring Mechanical Properties of Aerogels for Aerospace Applications. ACS Appl. Mater. Inter. 2011, 3, 613–626. [Google Scholar] [CrossRef]
  5. Wang, X.; Zhang, Z.; Wang, Y.; Malfait, W.J.; Zhao, S.; Tian, Y.; Liu, T.; Zhang, X.; Du, A.; Shen, J. Flexible, high-temperature-resistant silica-polymer aerogel hybrids by templating polymethylsilsesquioxane microstructure with trace polyimide. Adv. Compos. Hybrid Mater. 2023, 6, 32. [Google Scholar] [CrossRef]
  6. Wang, X.; Tian, Y.; Yu, C.; Liu, L.; Zhang, Z.; Wu, Y.; Shen, J. Organic/inorganic double-precursor cross-linked alumina aerogel with high specific surface area and high-temperature resistance. Ceram. Int. 2022, 48, 17261–17269. [Google Scholar] [CrossRef]
  7. Bono, M.S.; Anderson, A.M.; Carroll, M.K. Alumina aerogels prepared via rapid supercritical extraction. J. Sol-Gel Sci. Technol. 2010, 53, 216–226. [Google Scholar] [CrossRef]
  8. Juhl, S.J.; Dunn NJ, H.; Carroll, M.K.; Anderson, A.M.; Bruno, B.A.; Madero, J.E.; Bono, M.S. Epoxide-assisted alumina aerogels by rapid supercritical extraction. J. Non-Cryst. Solids 2015, 426, 141–149. [Google Scholar] [CrossRef] [Green Version]
  9. Zou, W.; Wang, X.; Wu, Y.; Zu, G.; Zou, L.; Zhang, R.; Yao, X.; Shen, J. Highly thermally stable alumina-based aerogels modified by partially hydrolyzed aluminum tri-sec-butoxide. J. Sol-Gel Sci. Technol. 2017, 84, 507–514. [Google Scholar] [CrossRef]
  10. Almeida, C.M.R.; Ghica, M.E.; Durães, L. An overview on alumina-silica-based aerogels. Adv. Colloid Interface Sci. 2020, 282, 102189. [Google Scholar] [CrossRef]
  11. Lebedev, A.E.; Menshutina, N.V.; Khudeev, I.I.; Kamyshinsky, R.A. Investigation of alumina aerogel structural characteristics at different «precursor-water-ethanol» ratio. J. Non-Cryst. Solids 2021, 553, 120475. [Google Scholar] [CrossRef]
  12. Poco, J.F.; Satcher, J.H.; Hrubesh, L.W. Synthesis of high porosity, monolithic alumina aerogels. J. Non-Cryst. Solids 2001, 285, 57–63. [Google Scholar] [CrossRef] [Green Version]
  13. Li, F.B.; Li, M.; Xu, X.; Yang, Z.C.; Xu, H.; Jia, C.K.; Li, K.; He, J.; Li, B.; Wang, H. Understanding colossal barocaloric effects in plastic crystals. Nat. Commun. 2020, 11, 4190. [Google Scholar] [CrossRef]
  14. Horiuchi, T.; Chen, L.; Osaki, T.; Sugiyama, T.; Suzuki, K.; Mori, T. A novel alumina catalyst support with high thermal stability derived from silica-modified alumina aerogel. Catal. Lett. 1999, 58, 89–92. [Google Scholar] [CrossRef]
  15. Horiuchi, T.; Osaki, T.; Sugiyama, T.; Suzuki, K.; Mori, T. Maintenance of large surface area of alumina heated at elevated temperatures above 1300 °C by preparing silica-containing pseudoboehmite aerogel. J. Non-Cryst. Solids 2001, 291, 187–198. [Google Scholar] [CrossRef]
  16. Zu, G.; Shen, J.; Zou, L.; Wang, W.; Lian, Y.; Zhang, Z.; Du, A. Nanoengineering Super Heat-Resistant, Strong Alumina Aerogels. Chem. Mater. 2013, 25, 4757–4764. [Google Scholar] [CrossRef]
  17. Xu, X.; Fu, S.; Guo, J.; Li, H.; Huang, Y.; Duan, X. Elastic ceramic aerogels for thermal superinsulation under extreme conditions. Mater. Today 2021, 42, 162–177. [Google Scholar] [CrossRef]
  18. Yang, J.; Wang, Q.; Wang, T.; Liang, Y. Facile one-step precursor-to-aerogel synthesis of silica-doped alumina aerogels with high specific surface area at elevated temperatures. J. Porous Mater. 2017, 24, 889–897. [Google Scholar] [CrossRef]
  19. Wang, W.; Zhang, Z.; Zu, G.; Shen, J.; Zou, L.; Lian, Y.; Liu, B.; Zhang, F. Trimethylethoxysilane-modified super heat-resistant alumina aerogels for high-temperature thermal insulation and adsorption applications. RSC Adv. 2014, 4, 54864–54871. [Google Scholar] [CrossRef]
  20. Zhang, X.; Zhang, R.; Jin, S.; Hu, Z.; Liu, Y.; Jin, M. Synthesis of alumina aerogels from AlCl3·6H2O with an aid of acetoacetic-grafted polyvinyl alcohol. J. Sol-Gel Sci. Technol. 2018, 87, 486–495. [Google Scholar] [CrossRef]
  21. Wu, X.; Shao, G.; Shen, X.; Cui, S.; Wang, L. Novel Al2O3–SiO2 composite aerogels with high specific surface area at elevated temperatures with different alumina/silica molar ratios prepared by a non-alkoxide sol–gel method. RSC Adv. 2016, 6, 5611–5620. [Google Scholar] [CrossRef]
  22. Li, L.; Liu, X.; Wang, G.; Liu, Y.; Kang, W.; Deng, N.; Zhuang, X.; Zhou, X. Research progress of ultrafine alumina fiber prepared by sol-gel method: A review. Chem. Eng. J. 2021, 421, 127744. [Google Scholar] [CrossRef]
  23. Yu, H.; Tong, Z.; Yue, S.; Li, X.; Su, D.; Ji, H. Effect of SiO2 deposition on thermal stability of Al2O3-SiO2 aerogel. J. Eur. Ceram. Soc. 2021, 41, 580–589. [Google Scholar] [CrossRef]
  24. Baumann, T.F.; Gash, A.E.; Chinn, S.C.; Sawvel, A.M.; Maxwell, R.S.; Satcher, J.H. Synthesis of High-Surface-Area Alumina Aerogels without the Use of Alkoxide Precursors. Chem. Mater. 2005, 17, 395–401. [Google Scholar] [CrossRef] [Green Version]
  25. Wu, X.; Shao, G.; Cui, S.; Wang, L.; Shen, X. Synthesis of a novel Al2O3–SiO2 composite aerogel with high specific surface area at elevated temperatures using inexpensive inorganic salt of aluminum. Ceram. Int. 2016, 42, 874–882. [Google Scholar] [CrossRef]
  26. Osaki, T.; Nagashima, K.; Watari, K.; Tajiri, K. Silica-doped alumina cryogels with high thermal stability. J. Non-Cryst. Solids 2007, 353, 2436–2442. [Google Scholar] [CrossRef]
  27. Pakharukova, V.P.; Shalygin, A.S.; Gerasimov, E.Y.; Tsybulya, S.V.; Martyanov, O.N. Structure and morphology evolution of silica-modified pseudoboehmite aerogels during heat treatment. J. Solid State Chem. 2016, 233, 294–302. [Google Scholar] [CrossRef]
  28. Levin, I.; Brandon, D. Metastable alumina polymorphs: Crystal structures and transition sequences. J. AM. Ceram. Soc. 1998, 81, 1995–2012. [Google Scholar] [CrossRef]
  29. Tsukada, T.; Segawa, H.; Yasumori, A.; Okada, K. Crystallinity of boehmite and its effect on the phase transition temperature of alumina. J. Mater. Chem. 1999, 9, 549–553. [Google Scholar] [CrossRef]
  30. Boumaza, A.; Favaro, L.; Lédion, J.; Sattonnay, G.; Brubach, J.B.; Berthet, P.; Huntz, A.M.; Roy, P.; Tétot, R. Transition alumina phases induced by heat treatment of boehmite: An X-ray diffraction and infrared spectroscopy study. J. Solid State Chem. 2009, 182, 1171–1176. [Google Scholar] [CrossRef]
  31. Li, G.; Liu, Y.; Liu, D.; Liu, L.; Liu, C. Synthesis of flower-like Boehmite (AlOOH) via a simple solvothermal process without surfactant. Mater. Res. Bull. 2010, 45, 1487–1491. [Google Scholar] [CrossRef]
  32. Peng, F.; Jiang, Y.; Feng, J.; Li, L.; Cai, H.; Feng, J. A facile method to fabricate monolithic alumina–silica aerogels with high surface areas and good mechanical properties. J. Eur. Ceram. Soc. 2020, 40, 2480–2488. [Google Scholar] [CrossRef]
  33. Zu, G.; Shen, J.; Wei, X.; Ni, X.; Zhang, Z.; Wang, J.; Liu, G. Preparation and characterization of monolithic alumina aerogels. J. Non-Cryst. Solids 2011, 357, 2903–2906. [Google Scholar] [CrossRef]
  34. Carnes, C.L.; Kapoor, P.N.; Klabunde, K.J.; Bonevich, J. Synthesis, Characterization, and Adsorption Studies of Nanocrystalline Aluminum Oxide and a Bimetallic Nanocrystalline Aluminum Oxide/Magnesium Oxide. Chem. Mater. 2002, 14, 2922–2929. [Google Scholar] [CrossRef]
  35. Mei, J.; Yuan, G.; Bai, J.; Ma, Y.; Ren, L. One-pot synthesis of bimetallic catalyst loaded on alumina aerogel as green heterogeneous catalyst: Efficiency, stability, and mechanism. J. Taiwan Inst. Chem. Eng. 2019, 101, 41–49. [Google Scholar] [CrossRef]
  36. Sing, K.S.W. Reporting physisorption data for gas/solid systems with special reference to the determination of surface area and porosity. Pure Appl. Chem. 1985, 57, 603–619. [Google Scholar] [CrossRef]
Figure 1. Digital photos of Al2O3-SiO2 composite aerogels (a) AS0, (b) AS1, (c) AS2, (d) AS3, (e) AS4 and (f) AS5.
Figure 1. Digital photos of Al2O3-SiO2 composite aerogels (a) AS0, (b) AS1, (c) AS2, (d) AS3, (e) AS4 and (f) AS5.
Molecules 28 02743 g001
Figure 2. (a) The linear shrinkage of AS samples after heat treatment; (b) digital photos of AS1 before and after 1200 °C heat treatment.
Figure 2. (a) The linear shrinkage of AS samples after heat treatment; (b) digital photos of AS1 before and after 1200 °C heat treatment.
Molecules 28 02743 g002
Figure 3. Scanning electron microscopy (SEM) images of AS0 after heat treatment from 20 to 1200 °C: (a) AS0-20, (b) AS0-600, (c) AS0-800, (d) AS0-1000, (e) AS0-1200.
Figure 3. Scanning electron microscopy (SEM) images of AS0 after heat treatment from 20 to 1200 °C: (a) AS0-20, (b) AS0-600, (c) AS0-800, (d) AS0-1000, (e) AS0-1200.
Molecules 28 02743 g003
Figure 4. Scanning electron microscopy (SEM) images of AS1 after heat treatment from 20 to 1200 °C: (a) AS1-20, (b) AS1-600, (c) AS1-800, (d) AS1-1000, (e) AS1-1200.
Figure 4. Scanning electron microscopy (SEM) images of AS1 after heat treatment from 20 to 1200 °C: (a) AS1-20, (b) AS1-600, (c) AS1-800, (d) AS1-1000, (e) AS1-1200.
Molecules 28 02743 g004
Figure 5. Fourier transform infrared spectrometer (FTIR) of the (a) AS0 and (b) AS1 after heat treatment from 20 to 1200 °C; X-ray diffraction (XRD) pattern of (c) AS0 and (d) AS1 after heat treatment from 20 to 1200 °C.
Figure 5. Fourier transform infrared spectrometer (FTIR) of the (a) AS0 and (b) AS1 after heat treatment from 20 to 1200 °C; X-ray diffraction (XRD) pattern of (c) AS0 and (d) AS1 after heat treatment from 20 to 1200 °C.
Molecules 28 02743 g005
Figure 6. Fourier transform infrared spectrometer (FTIR) (a) and X-ray diffraction (XRD) pattern (b) of all AS samples after heat treatment at 1200 °C.
Figure 6. Fourier transform infrared spectrometer (FTIR) (a) and X-ray diffraction (XRD) pattern (b) of all AS samples after heat treatment at 1200 °C.
Molecules 28 02743 g006
Figure 7. N2 adsorption–desorption isotherms of (a) AS0, (b) AS1 and (c) all AS samples after heat treatment at 1200 °C; pore size distribution of (d) AS0, (e) AS1 and (f) all AS samples after heat treatment at 1200 °C.
Figure 7. N2 adsorption–desorption isotherms of (a) AS0, (b) AS1 and (c) all AS samples after heat treatment at 1200 °C; pore size distribution of (d) AS0, (e) AS1 and (f) all AS samples after heat treatment at 1200 °C.
Molecules 28 02743 g007
Figure 8. Specific surface area (SSA) of (a) AS0 and AS1 samples after heat treatment from 20 to 1200 °C and (b) all AS samples after heat treatment at 1200 °C.
Figure 8. Specific surface area (SSA) of (a) AS0 and AS1 samples after heat treatment from 20 to 1200 °C and (b) all AS samples after heat treatment at 1200 °C.
Molecules 28 02743 g008
Table 1. Density, liner shrinkage and thermal conductivity (20 °C) of the AS samples.
Table 1. Density, liner shrinkage and thermal conductivity (20 °C) of the AS samples.
SampleDensity (mg/cm3)Liner Shrinkage (%)Thermal Conductivity (W/m∙K)
AS032120.033
AS14280.035
AS240100.036
AS362150.035
AS483230.037
AS596230.036
Table 2. Average pore diameter and pore volume of AS samples.
Table 2. Average pore diameter and pore volume of AS samples.
SamplePore Volume (cm3/g)Pore Diameter (nm)SamplePore Volume (cm3/g)Pore Diameter (nm)SamplePore Volume (cm3/g)Pore Diameter (nm)
AS0-203.3131.0AS1-202.1528.3AS0-12002.3033.0
AS0-6004.2034.2AS1-6003.1733.4AS1-12001.8929.9
AS0-8003.0933.4AS1-8002.7533.6AS2-12002.0528.8
AS0-10002.5735.6AS1-10002.3131.8AS3-12002.3331.5
AS0-12002.3033.0AS1-12001.8929.9AS4-12001.4424.6
AS5-12000.7521.0
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content.

Share and Cite

MDPI and ACS Style

Tian, Y.; Wang, X.; Wu, Y.; Zhang, X.; Li, C.; Wang, Y.; Shen, J. A Facile Method to Fabricate Al2O3-SiO2 Aerogels with Low Shrinkage up to 1200 °C. Molecules 2023, 28, 2743. https://doi.org/10.3390/molecules28062743

AMA Style

Tian Y, Wang X, Wu Y, Zhang X, Li C, Wang Y, Shen J. A Facile Method to Fabricate Al2O3-SiO2 Aerogels with Low Shrinkage up to 1200 °C. Molecules. 2023; 28(6):2743. https://doi.org/10.3390/molecules28062743

Chicago/Turabian Style

Tian, Yulin, Xiaodong Wang, Yu Wu, Xiaoxue Zhang, Chun Li, Yijun Wang, and Jun Shen. 2023. "A Facile Method to Fabricate Al2O3-SiO2 Aerogels with Low Shrinkage up to 1200 °C" Molecules 28, no. 6: 2743. https://doi.org/10.3390/molecules28062743

APA Style

Tian, Y., Wang, X., Wu, Y., Zhang, X., Li, C., Wang, Y., & Shen, J. (2023). A Facile Method to Fabricate Al2O3-SiO2 Aerogels with Low Shrinkage up to 1200 °C. Molecules, 28(6), 2743. https://doi.org/10.3390/molecules28062743

Article Metrics

Back to TopTop