2.1. Extinction Limits
The maximum flame temperature, as a function of stretch rate, can effectively reflect the difference in flame intensity when the flame is extinguished in different working conditions [
27]. The computational maximum flame temperature versus the stretch rate at ammonia blending ratios of 0~0.5, initial pressures of 1~15 atm, and oxidizer temperatures of 298 K~1000 K are shown in
Figure 1. It can be seen from
Figure 1a that the increase in the ammonia blending ratio is able to reduce the flame extinction limit and the maximum flame temperature.
Figure 1b,c show that the increase in initial pressure or oxidizer side temperature can significantly widen the flame extinction limit and enhance the combustion stability of the flame. Moreover, the maximum flame temperature under different working conditions decreases gradually with the increase in stretch rate, which is mainly due to the shorter stagnation residence time of the gas component reaction and the thinning of flame thickness caused by the stretching effect of the flame. Then, the chemical reaction rate is limited, the combustion heat production decreases, and the convective heat loss increases; thus, finally the flame is extinguished. The calculated maximum flame temperature increases obviously with the increase in the initial pressure at the same stretch rate, and the flammable range of the flame is broadened as well. The chemical reaction rate of the components grows rapidly as a result of flame compression, intensifying the collision between gas molecules in the reaction area.
It is revealed by numerical results that the increase in initial pressure can increase the flame combustion peak temperature, accelerate the chemical reaction rate, and increase the heat release, so as to offset the adverse influence of the “stretching effect” on the flame, and then restrain the flame extinguishing phenomenon, so that the flame extinction limit becomes larger.
The increase in air preheating temperature can effectively solve the problem of energy imbalance between fluid heat convection heat transfer and combustion chemical reaction heat release on both sides of the fuel and oxidizer due to the flame stretching effect. According to the Arrhenius equation and molecular dynamics theory, the chemical reaction rate will increase with the increase in air preheating temperature; therefore, the number of activated molecules in the combustion reaction zone and the number of collisions between them will surge expeditiously, while the reaction rate of each component will increase. Then, the deviation degree of each combustion reaction will decrease, and the combustion environment will be improved.
Figure 2 and
Figure 3, respectively, show the computation results of the extinction stretch rate as a function of ammonia blending ratios under different initial pressures and the variation of flame extinction stretch rate under different pressure differences. Whether it is pure methane fuel or methane/ammonia mixed fuel, the flame extinction stretch rate always rises with the increase in initial pressure, but the increment of
KExt is inconsistent under different pressures.
In the range of 1–5 atm, for the six kinds of flames with ammonia blending ratio in the range of 0~0.5, the increase in the flame
KExt decreases significantly with each increase of 2 atm, and in the range of 3~5 atm, the flame
KExt increment with ammonia blending ratio 0.3 increases compared with 0.2. In the range of 5~15 atm, the flame
KExt increment with different ammonia blending ratios shows a disorderly change. When the ammonia mixing ratio of 0.1, 0.2, and 0.3 is increased by 5 atm, the
KExt increment of the three kinds of flame increases, while the
KExt increment of the other three kinds of flame decreases. This phenomenon may be caused by the mixing of NH
3 under high pressures, changing the enthalpy flux at the fuel side, and the thermodynamic effect of NH
3 strengthens and weakens the flame extinction limit from time to time. The reaction rate of each element fluctuates greatly under high pressure. It can be found from
Figure 3 that 5 atm is the critical pressure at the beginning of large variations and fluctuations. When the pressure is greater than 5 atm, ammonia undergoes a phase transition reaction from the gas phase to the liquid phase, while releasing an amount of heat. The extreme instability of the combustion process and the complexity of flame extinction characteristics results in the poor adaptability of the Okafor mechanism to flame prediction. Therefore, further experimental research on the extinction characteristics of the CH
4/NH
3/Air diffusion flame with high pressure is needed to improve the adaptability of the mechanism for the ammonia flame under high pressure.
Figure 4 shows the variation trend of flame extinction stretch rates with an ammonia blending ratio at different air preheating temperatures.
Figure 5 shows the variation of the flame extinction stretch rate with temperature differences at different ammonia blending ratios. As illustrated and demonstrated in
Figure 4, an increase in the air preheat temperature leads to an improvement in the flame extinction stretch rate. In
Figure 6, the
KExt variation at different temperature differences decreases with the increase in the ammonia blending ratio, and the larger the air preheat temperature, the greater the decrease, which indicates that ammonia addition will lower the flame extinction limit and make combustion more difficult.
In the range of 298 K–1000 K, the rising range of KExt increases gradually with a total increase of 200 K, which firmly proves that increasing the air preheating temperature can effectively increase the flow stability of incoming gas in the process of flame combustion, and can balance the adverse effects of flame instability caused by the addition of NH3. Then, the flame can burn more stably.
2.2. Reaction Path of NH3 in Fuel Combustion
Based on the path analysis method, the NH
3/Air counterflow diffusion flame and the CH
4/NH
3/Air counterflow diffusion flame with a 50% ammonia mixture are studied, and we attempt to discuss the chemical kinetic characteristics of mixed fuel during diffusion combustion. The flame stretching effect mainly affects the flame thickness, flame propagation velocity (which mainly affects the component diffusion coefficient in the diffusion flame), and chemical reaction rate with the increase in stretch rate in the process of NH
3 burning from ignition to near extinction. However, it makes no attempt to change much on the shunt form of the NH
3 oxidation path; merely, the contribution ratio of each component to the superior reaction is transformed. There are three main oxidation paths of ammonia, which are as follows: (1) the dehydrogenation of NH
3, (2) the oxidation of NH
i (
i = 0, 1, 2), and (3) the polymerization of NH
i + NH
j (
i,
j = 0, 1, 2). The combustion chemical reaction path of NH
3 in the oxidation process when the flame is near extinction is obtained in this study, as shown in
Figure 6. The red characters represent the radicals contributing more in the single path, and the blue clipping head and the square part represent the active radical pool of the H
2-O
2 system in the combustion reaction.
A large number of active radicals (i.e., O, H, and OH) in the system diffuse from the high-temperature combustion zone to the low-temperature combustion zone, and participate in each step of the reaction after the fuel is ignited. The existence of these active radicals is conducive to the combustion cycle itself and the conversion of flame energy. Subsequently, the shunt analysis of the chain reaction shows that three main chain branches can be observed from the amino group; the oxidation process of the main chain (N1 chain) NH
3→NH
2→NH→N is called the dehydrogenation reaction of NH
3, which is similar to the oxidation process of the CH
4/Air counterflow diffusion flame [
17]. The chain initiation reaction is through the dehydrogenation reaction of H, O, OH, and other active radicals (i.e., OH) to form amino (i.e., NH
2) or methyl (i.e., CH
3).
In the oxidation of ammonia, the value of the ratio of the O radical to the H radical concentration has a great influence on the oxidation process of NH3 dehydrogenation derivatives; the diffusion flame is lean burn when the O radical concentration is greater than H radical concentration, which is shown in the branched chain (N2 chain) NH3→NH2→HNO→NO→N2O→N2, and the NHi group can form NO through the intermediate HNO. Finally, most of the oxidation reactions of HNO to NO need to go through a three-body M collision and absorb a large amount of heat from the flame, especially when the stretch rate gradually increases to the near-extinguished state, thus destroying the heat balance of the flame, which may lead to flame extinguishment.
In the analysis of combustion chemical kinetics, the alterations of O, H, and OH radicals are extremely important to the whole chemical path analysis process, which directly affects the reaction path of the combustion chemical reaction process [
28]. The molar formation rate of the OH radical is defined in ref. [
29], representing the overall reaction rate of the flame and the peak position of the mole fraction represents the position of the flame front, while the chemical reaction intensity can be represented by the net reaction rate of the chain branch of OH. The computation results of the OH reaction rates of two counterflow diffusion flames (the NH
3/Air flame and the CH
4/NH
3/Air flame with an ammonia blending ratio of 0.5) in each reaction at different initial pressures or initial temperatures on the oxidant side are depicted in
Figure 7 and
Figure 8.
Figure 7a shows the variation of the net generation rate of OH under different pressures. It can be found that the OH generation rate of each reaction increases significantly after increasing the pressure. Taking the fastest reaction R39 H + O
2<=>O + OH into account, the computation results of the OH net generation rate and extinction stretch rate of the NH
3/Air flame increased about five times (from 1.65 × 10
−4 mole·cm
−3·s
−1 to 8.23 × 10
−4 mole·cm
−3·s
−1) and three times (from 91.93 s
−1 to 296.64 s
−1), respectively, while those of the CH
4/NH
3/Air flame increased about ten times (from 6.26 × 10
−4 mole·cm
−3·s
−1 to 6.47 × 10
−3 mole·cm
−3·s
−1) and two times (from 417.63 s
−1 to 919.34 s
−1), respectively, from 1 atm to 5 atm. Meanwhile, R47 H + HO
2<=>2OH has two equal peaks of OH production rate similar to “camel”, which becomes one peak with the increase in initial pressure. The increase in pressure may cause the two peaks to be “oppressed” to a certain extent, thus forming a single peak.
An analysis from the perspective of OH radical consumption is shown in
Figure 7b. It is clear that R278 NH
3 + OH<=>NH
2 + H
2O has always made the greatest contribution to the consumption of OH in the NH
3/Air flame. After a comprehensive analysis, the HO
2 radical would be activated through R88 OH + HO
2<=>O
2 + H
2O and R91 OH + H
2O
2<=>HO
2 + H
2O with the increase in pressure, which could energetically participate in the cycle between active radicals in the follow-up reaction. In the NH
3/CH
4/Air flame with an ammonia blending ratio of 0.5, the change of initial pressure not only continuously keeps the status of R85, but also still contributes the most to the consumption of OH. In the meantime, the consumption rates of OH in other reactions of forward compound H
2O formation such as R100 OH + CH
3<=>CH
2(S) + H
2O, R101 OH + CH
4<=>CH
3 + H
2O, R102 OH + CO<=>H + CO
2, R104 OH + CH
2O<=>HCO + H
2O, R248 NH
2 + OH<=>NH + H
2O, and R278 increase in different degrees, and the peak positions all move to the fuel side.
In conclusion, the net reaction rate of OH is greatly accelerated and the time to reach the peak becomes less when the initial pressure is increased, which causes the growth of flame intensity and the broadening of the extinction limit.
Compared with the effect of the increase in pressure on the branching reaction rate of the OH chain, the increase in air preheating temperature also has a similar effect on it, as shown in
Figure 8a,b. R39 is the reaction that contributes the most to the formation of OH radicals from the beginning to end, and R278 is the reaction that contributes the most to the consumption of OH. It is worth noting that R279 NH
3 + O<=>NH
2 + OH changes from the reverse reaction in the
TOxy = 298 K flame to the positive reaction in the
TOxy = 1000 K flame in the combustion of the CH
4/NH
3 mixed fuel. Relatively speaking, it will increase the production of OH free radicals and promote the circulation of reactions in the active free radical pool, playing an essential role in maintaining the stability of the flame.
In the pure ammonia flame with an air preheating temperature of 1000 K, R86 2OH(+M)<=>H2O2(+M) belongs to the reaction of reverse generation of OH, and the decomposition of H2O2 is able to control the reaction activity of the high-temperature reaction system. H2O2 in R86 collides with three-body M (mainly including H2O and H2) to absorb a large amount of heat in the flame, thus damaging the heat balance of the flame to a certain extent. Although this reaction contributes to the generation of OH, it is unfavorable for the stability of flame combustion and has a certain role in promoting flame extinction.
2.3. The Effect of Ammonia Blending Ratio, Pressure, and Oxidant Side Temperature on RIF
In order to further study the influence of chemical kinetics on the counterflow diffusion flame extinction process, the reaction with top-ten reactions forwards the heat release rate in the process of the flame extinction of the NH
3/Air flame, and CH
4/NH
3/Air with an ammonia blending ratio of 0.5 is taken as the research object. The selected results are shown in
Table 1 and
Table 2 and the pre-exponential factor
A of each reaction is shown in the table as well. The dimensionless constant of “Reaction Impact Factor”(RIF) is introduced to deeply study the trend of these reactions in the whole flame extinction process, which can be precisely defined by the following equation [
30]:
where
qi is the net reaction rate of the reaction of
i and k is the total reaction number (there are 356 reactions in the Okafor mechanism). For the purpose of eliminating the influence of forward reaction and reverse reaction, the calculated net reaction rate is taken as an absolute value and then integrated into the whole calculation domain (0–2 cm) to observe the reaction intensity of each elementary reaction in the whole combustion process.
The RIF computation results of two kinds of flame are as shown in
Figure 9. As we can see in
Figure 9a, the RIF of R278 in the NH
3/Air flame is the largest, which decreases at first and then increases with the increase in stretch rate. The RIF of R39 is second only to R278, and even the RIF between the elongation 60 s
−1~70 s
−1 is higher than that of R278. In this range, the formation rate of OH is accelerated and the flame intensity is improved. R39 is a crucial chain-branching reaction in the vigorous radical pool. A large number of OH and O radicals is generated after the collision of the H atom with O
2, which makes a great contribution to the formation of the active radical pool. And, it can satisfy the oxidation supply of the NH
i group in the initial dehydrogenation reaction. Furthermore, it can be observed that the RIF variation curve of R85 OH + H
2<=>H + H
2O is basically the same as that of R39; however, the RIF of R85 is lower than that of R39, especially as the difference is even larger when it is near the extinction limit. In addition, the RIF of R87 2OH<=>O + H
2O, R240 NH + NO<=>N
2O + H, and R256 NH
2 + NO<=>N
2 + H
2O fluctuates considerably when the flame is about to extinguish and the RIF is decreasing as a whole in the process of flame extinction. Among this, R240 and R256 are the intermediate steps for the reaction of the NH
i groups with NO to form N
2 and H
2O, which can reduce a certain amount of NO and be beneficial to combustion.
Figure 9b exhibits the RIF calculation results of the CH
4/NH
3/Air counterflow diffusion flame. What can be seen in
Figure 9b is that the RIF of R39 completely exceeds that of R278, and even the RIF of R85 also exceeds R278 in the range of the middle and low stretch rates. Moreover, the RIF of R39 and R85 shows a parabolic trend, which is more obvious than that of the NH
3/air flame, but the overall RIF value is lower than that of the NH
3/air flame. The RIF of the reactions that contribute substantially to the heat release of the flame decreases obviously due to the addition of CH
4, which indicates that the chemical reaction dynamics have less influence on the combustion stability of the flame, and the flame can better withstand the adverse effects of the stretching effect.
The chemical kinetics of flame combustion converts with the increase in initial pressure or air preheating temperature. Therefore, the reaction that contributes significantly to the flame heat release rate in the whole combustion process under two simulation conditions is also selected as the object of study, as presented in
Table 3,
Table 4,
Table 5 and
Table 6. Then, the RIF of two kinds of flame in
P = 5 atm and
TOxy = 1000 K is depicted in
Figure 10 and
Figure 11, respectively.
As can be seen from
Figure 10a, the increase in pressure remains still with the status of R278, but brings about the RIF alteration trend showing relatively stable growth, and the chain propagation rate accelerated. In respect to R39, R85 and R87 are essential chain-branching reactions in the active radical pool and have the most major contribution to the formation of OH; the RIF of which would start to decrease near flame extinction with the increase in pressure. The decrease in RIF will lead to the deficiency of active radicals, thus weakening the reaction intensity of the “N1” and “N2” chain reactions, and then the flame intensity is reduced and the flame is extinguished.
As can be deduced from
Figure 10b, the RIF of each reaction of the CH
4/NH
3/Air counterflow diffusion flame at
P = 5 atm fluctuates enormously at a low stretch rate, but the fluctuation is no longer obvious when the stretch rate exceeds 400 s
−1. The RIF of
P = 5 atm flame is significantly higher than that of the normal pressure flame, which means that the reaction is currently more intense. In addition, R278 is different from other reactions in which the value of RIF increases slowly when it is close to flame extinction, indicating that the increase in pressure can promote the combustion of NH
3 in the mixed fuel, and the combustion can be more complete when the flame is closer to the extinguished state.
As mentioned in
Figure 11a, the fluctuation of flame RIF at high air preheating temperatures is small on the whole, and the RIF curve of the majority of reactions is similar to a straight line. The RIF of R278 in the NH
3/Air counterflow diffusion flame of
TOxy = 1000 K is continuously the largest and increases with the increase in stretch rate, and the changing trend of R39 and R85 RIF is no longer consistent. The change of RIF in endothermic reactions R39 and R278, and the exothermic reaction R85, will cause the flame to absorb more heat, resulting in the continuous decrease in the maximum temperature of the flame, the weakening of the flame intensity, and the extinguishment of the flame.
On the other hand, the curves of R39 and R85, as RIF changes with the stretch rate, present a cross distribution in the CH
4/NH
3/Air counterflow diffusion flame with
TOxy = 1000 K and an ammonia blending rate of 0.5, in which the stretch rate corresponding to the intersection point is about 1000 s
−1, as shown in
Figure 11b. Coincidentally, the stretch rate of 1000 s
−1 is in proximity to the extinction stretch rate of the NH
3/Air flame at the air preheating temperature of 1000 K, which might be one of the potential reasons for the intersection of the two curves. Generally speaking, the RIF curve of the reaction of the CH
4/NH
3/Air flame is no longer as disorganized as in
Figure 9b, but it tends to be stable as a whole with the increase in air preheating temperature, which means that the flame combustion stability is improved and the extinction limit becomes larger.
2.4. Sensitivity Analysis of Flame Extinction
For the purpose of further exploring whether the selected reaction in the NH
3/Air and the CH
4/NH
3/Air flame could promote or inhibit the flame extinction limits, and the extent of this effect under different working conditions (
P = 5 atm and
TOxy = 1000 K), it is necessary to conduct a sensitivity analysis on every single prominent reaction in which main heat is supplied to the combustion system. The sensitivity analysis method for the flame extinction limit is used to increase or decrease the pre-exponential factor
A of the selected reaction with a high heat release rate by two times, respectively, according to the detailed chemical reaction mechanism, and is used to take the logarithm to ultimately find the quotient. The sensitivity coefficient can be expressed by Equation (2):
where
KExt+ and
KExt− are the flame extinction stretch rates calculated after the pre-exponential factor corresponding to the selected reaction increases or decreases by two times, respectively.
A+ and
A− represent the pre-exponential factors after the selected reaction is increased or decreased by two times, respectively. The computation results of the sensitivity coefficient
S are positive, which means that the reaction plays a role in promoting combustion when the flame is near the extinction limit (hereinafter called “promoting reaction”). On the contrary, it means that the reaction is a reaction promoting flame extinction when
S values are negative (hereinafter called “inhibiting reaction”).
The sensitivity coefficients calculated for the NH
3/Air flame and the CH
4/NH
3/Air flame at initial pressures of 1 atm and 5 atm, respectively, are as shown in
Figure 12. As shown, R39 is the reaction with the highest sensitivity coefficient, which is much higher than that of the other reactions. The sensitivity coefficient of R39 decreases with the increase in pressure for the NH
3/Air flame, but it increases for the CH
4/NH
3/Air flame. Other reactions that have a great influence on flame extinction have mixed changes when the pressure is 5 atm.
For instance, the sensitivity coefficients of R242 NH + NO<=>N2 + OH, R256 NH2 + NO<=>N2 + H2O, and R271 H + NO + M<=>HNO + M in the NH3/Air flame decrease with the increase in pressure, indicating that the inhibition effect of these reactions on pure ammonia flame decreases with the increase in pressure. Furthermore, the main inhibiting reaction switches from R273 HNO + H<=>H2 + NO to R88 with the rise of pressure, and the sensitivity coefficient of R88 is larger. The generation and consumption of HNO radicals no longer affect flame extinction. However, the generation (R36 H + O2 + H2O<=>HO2 + H2O) and consumption (R88) of inactive radicals, such as HO2, have a stronger promoting effect on flame extinction.
As can be seen in the CH4/NH3/Air flame, the inhibition ability of R36 increases, R88 switches from an inhibiting reaction to a promoting reaction, and R102 OH + CO<=>H + CO2 changes from a promoting reaction to an inhibiting reaction with the increase in initial pressure. The sensitivity coefficients of R85 and R278 in the two kinds of flame increased obviously. In addition, it can also be observed that when the pressure is 5 atm, the sensitivity coefficients of the reactions involving trisomy M in the two flames, such as the inhibiting reaction R44 H + OH + M<=>H2O + M and R53 H + CH3(M)<=>CH4(+M), are higher than those under normal pressures, while the promoting reaction R271 decreases. Therefore, the three-body reaction might lead to the flame being more likely to be extinguished with the increase in pressure.
It is worth mentioning that Li et al. [
31] found that the three-body reaction H + OH + M<=>H
2O + M (R44 in the Okafor mechanism in this paper) had a significant influence on the propagation speed of the laminar flame under high pressure by the method of sensitivity analysis, although it belongs to the chemical kinetic analysis of H
2 combustion. However, there must be some commonality in the high-pressure combustion of NH
3 fuel, since NH
3 is the carrier of H
2, which needs to be further analyzed and studied.
The sensitivity coefficients calculated for the NH
3/Air flame and the CH
4/NH
3/Air flame at oxidant sides and an initial temperature of 298 K and 1000 K, respectively, were as shown in
Figure 13. No matter how the initial conditions fluctuate, R39 is still the largest sensitivity coefficient response. R271 in the NH
3/Air flame and R102 in the CH
4/NH
3/Air flame belong to the promoting reaction, whose sensitivity coefficient is second only to R39 in their respective flames. Additionally, both R85 and R87 are chain-branching reactions in active radical pools, and R220 N + NO<=>N
2+O is the reaction of chain termination, which can facilitate the conduction of a branched-chain reaction and increase the flame extinction stretch rate in each flame.
As for the inhibiting reactions of the flames, the performance of the two kinds of flame is quite different, as outlined in the following description:
In the NH3/Air flame, R273 is the inhibiting reaction with the largest sensitivity coefficient, R256 is the second, and the rest of the reactions are as follows R240, R242, and R274, which are inhibiting reactions with small sensitivity coefficients. Furthermore, the promoting reactions R246 and R271 can generate HNO radicals, while the inhibiting reactions R273 and R274 consume HNO radicals. And, the absolute values of sensitivity coefficients of these four reactions are all second only to R39. Therefore, the existence of HNO is of critical importance in the continuous combustion when the flame is near the extinction limit, and the formation of HNO could promote the positive progress of the N2 chain when the flame is near the extinction limit, thus eventually increasing the extinction stretch rate.
In the CH4/NH3/Air flame, R273 is the inhibiting reaction whose sensitivity coefficient is second only to R36, promoting the flame extinction due to the consumption of HNO as well, but its sensitivity coefficient is far lower than that of the NH3/Air flame, indicating that the addition of CH4 would weaken the reaction intensity of each branch chain reaction in the N2 chain to a certain extent, and enhance the reaction intensity of each reaction in the chain containing C. The increase in air preheating temperature is capable of changing the dehydrogenation reaction R248 in the CH4/NH3/Air flame from an inhibiting reaction to a promoting reaction, and reducing the sensitivity coefficients of inhibiting reactions such as R10 O+CH3<=>H+CH2O, R88, and R271, which can generate the stable compound H2O and debilitate the inhibition effect of flame extinction so as to promote the positive progress of combustion.