1. Introduction
Chemical compounds containing the mercaptan group (-SH) are highly odorous and volatile, and even small amounts of such species in the air, for example CH
3SH (minimum odour threshold: about 5 ppm), can make us uncomfortable. The removal of -SH species from the air is important for our comfort, and activated carbons are widely used as one of the most effective adsorbents [
1–
3]. In general, the adsorption of organic compounds by activated carbon is largely influenced by characteristics such as pore size, distribution, morphology and surface properties. Propanethiol is physically or chemically adsorbed onto activated carbon. Since the propanethiol molecule is of average size, the surface properties and pore characteristics of the activated carbon are thought to play an important role in its adsorption. On the other hand, it has been reported that the oxidation of methyl mercaptan to dimethyl disulphide takes place at the surface of activated carbon containing functional groups such as carboxyl group in dry/wet air [
4–
6]. In addition, there are a few reports on the adsorption/oxidation of mercaptans on surface-modified activated carbon [
7–
9]. However, there are few reports discussing the real adsorption of propanethiol on activated carbon.
In reference to the surface modification of activated carbon, the introduction of carboxyl and amino groups, and the preparation of functional group-free activated carbon, have been reported [
10–
17]. The introduction of carboxyl groups onto the surface of activated carbon by HNO
3 or H
2O
2 treatments has been investigated [
10–
13]. The introduction of amino groups has been carried out by various methods, e.g., reduction of the nitro group formed by a HNO
3/H
2SO
4 mixture [
14–
16], and treatment with gaseous ammonia [
17]. On the other hand, most functional groups generally vanish with heat-treatment under Ar or N
2. Copper oxide adsorbents are normally quite unreactive with thiophenic sulphur compounds (e.g., propanethiol), while in contrast, they readily react with and adsorb mercaptans (also known as thiols). It is well known that Cu-based adsorbents are less efficient than those that are Ni-based, and sulphur is often observed to leak from this type of guard bed. However, thiols act in a very different manner with copper oxide, as an irreversible redox reaction takes place, converting the thiol and Cu
2+ into copper(I) thiolate in a two-step process [
18]:
In the first step, reduction/oxidation occurs between the thiol and CuO to form a disulphide and copper(I) oxide. The reaction continues as the thiol reacts with the surface copper(I) oxide to form copper(I) thiolate. Similar chemistry occurs between the surface of the copper metal and thiol, according to the following reaction, in which the copper metal serves as a reducing agent to liberate H
2:
It is well known that thiols will self-assemble into strictly arranged monolayers (commonly known as SAMs) onto the surface of coinage metals, especially gold, silver, and copper [
18]. These SAMs have been intensively studied and are of great interest due to the unique properties of the resulting surfaces, including stabilization and passivation to electrochemistry and other reactions. While much of the study of copper/thiol chemistry has been restricted to the formation and properties of SAMs, it has been shown that multilayers can form into independent lamellar structures (
Figure 1) [
10–
21]. It was discovered in this study that under the right conditions, these types of layered compounds can be formed in a sulphur guard bed at elevated temperature and pressure, and in the presence of a hydrocarbon solvent. The redox chemistry of Cu
2+ and mercaptans has long been known, and in fact a process to sweeten gasoline has been used since the early 20th century based upon this chemistry [
22].
In the so-called “Perco” process, copper(II) chloride is placed in an air percolating bed with gasoline, and the foul smelling mercaptans are converted into the less offensive disulphides. In this case, the Cu2+ is not consumed in the process because the oxygen from the air percolation reoxidizes the partially reduced Cu+ back to Cu2+, according to the following reaction.
Perco sweetening process:
Notice that in the Perco sweetening process, the copper is never allowed to form the stable copper(I) thiolate compound. Finally, the routine synthesis of copper(I) thiolate, such as that made from propanethiol, is carried out using mixed aqueous and organic phases, where the aqueous phase contains a Cu
2+ salt and the organic phase contains the thiol. These procedures vary and have been reported previously [
20], but the general procedure only illustrates the common method of synthesizing copper (I) thiolate crystals. What is shown in the present work is that these layered materials may also be formed in conditions similar to those used in sulphur trap beds in refineries.
Against this background, in this work we investigated the influence of the surface modification of activated carbon by acid-treatment for different times and concentrations, and by the impregnation with copper, on the adsorption of propanethiol from an aqueous solution. A study of the kinetic reaction was also carried out, and based on the results and a review of the literature; we explain the role of copper in the decomposition of propanethiol.