Roll Eccentricity Detection and Application Based on SFT and Regional DFT
Abstract
:1. Introduction
2. Introduction to Roll Eccentricity Disturbance
- Periodicity: In signals such as rolling force, roll gap, tension, or thickness, there may be roller eccentricity disturbance signals, which can be seen as a series of sine periodic waves with a frequency proportional to the roller speed.
- Variability: Due to the variable speed of the roller, the frequency of eccentric disturbance also varies. When the rolling speed changes, the frequency of the eccentric disturbance signal also changes accordingly.
- Complexity: There are various random noises generated in the eccentric disturbance signal, such as collection noise, changes in hardness and thickness of the rolled piece, and changes in oil film thickness. The analysis of the disturbance signal is complex.
2.1. Mathematical Model of Roll Eccentricity
2.2. Roll Eccentricity Disturbance Compensation Control Method
3. Analysis of Roll Eccentricity Disturbance Data
3.1. Sparse Fourier Transform SFT
- Random rearrangement of the spectrum:
- Window function filter:
- Frequency domain down-sampling:
- Signal reconstruction:
3.2. Regional DFT
4. Simulation Experiments and Data Analysis
5. Engineering Practice and Verification
- Conduct zero-pressure-dependence experiments in the roll gap control mode after each roll change.
- Collect rolling force data when the rolling pressure is in an open loop state.
- Generate a roll eccentricity model using the collected data.
6. Results
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
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Input Signal | Signal 1 | Signal 2 | Signal 2 |
---|---|---|---|
Input signal amplitude | 2 | 3 | 0.3 |
SFT calculation results | 1.9950 | 0.2983 | 2.9879 |
error | 0.25% | 0.5667% | 0.4033% |
DFT Calculation Range | Calculate the Number of Data | Calculation Time (Seconds) | Calculation Time Proportion |
---|---|---|---|
[0, 50] | 1000 | 0.466564 | 100% |
[3.5, 5.5] | 21 | 0.010062 | 2.157% |
[5, 5.5] | 6 | 0.004874 | 1.045% |
Roll Speed Stage | Roll Speed First Stage | Roll Speed Second Stage | Roll Speed Third Stage |
---|---|---|---|
DFT operation time/s | 521.763166 | 522.359140 | 522.796530 |
Regional DFT frequency range/Hz | [0.35, 0.39] | [0.64, 0.68] | [0.32, 0.36] |
Regional DFT operation time/s | 0.143489 | 0.150094 | 0.141177 |
Regional DFT maximum/Hz | 0.37 Hz | 0.66 Hz | 0.335 Hz |
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Share and Cite
Yang, K.; Zheng, G.; Yang, Z. Roll Eccentricity Detection and Application Based on SFT and Regional DFT. Sensors 2023, 23, 7157. https://doi.org/10.3390/s23167157
Yang K, Zheng G, Yang Z. Roll Eccentricity Detection and Application Based on SFT and Regional DFT. Sensors. 2023; 23(16):7157. https://doi.org/10.3390/s23167157
Chicago/Turabian StyleYang, Kexin, Gang Zheng, and Zhe Yang. 2023. "Roll Eccentricity Detection and Application Based on SFT and Regional DFT" Sensors 23, no. 16: 7157. https://doi.org/10.3390/s23167157
APA StyleYang, K., Zheng, G., & Yang, Z. (2023). Roll Eccentricity Detection and Application Based on SFT and Regional DFT. Sensors, 23(16), 7157. https://doi.org/10.3390/s23167157