This study aimed to investigate which accident factors have a statistically significant effect on the outcome of accidents (i.e., degree and nature of injury) among electrical contractors. To address the objective, the authors reviewed every report manually to ensure the quality of the final data points, as the quality of data is paramount in any scientific study, without exception. This study also discusses the contributing factors to catastrophic construction accidents among electrical contractors. The results of exploratory, statistical, and machine learning analyses are discussed here.
6.1. Exploratory Analysis
To reveal nature of accidents, summary statistics of 11 variables (e.g., end-use, project type, nature of injury) were reported. As noted by Lee et al. [
61], safety-risk factors in projects are determined by location, type, and complexity of projects. Better understanding these influential variables will enable safety managers to strategically allocate their limited safety resources, particularly in small enterprises. As far as electrical contractors are concerned, given situations in which an accident occurred, the results show that the majority of accidents happened in
nonresidential buildings (e.g., commercial, industrial),
new construction, and
small projects (i.e.,
$50,000 or less). Historic events do not inherently predict future events, but the statistical significance of past accident factors describe conditions in which future accidents may face added risk. Therefore, contractors who are working on these projects should plan for precautionary actions and consider larger contingencies in their budgets.
The main source of injury is
parts and materials (e.g., electrical parts)—representing 46% of accident sources—followed by
tools, instruments, and equipment (19%), and
structure and surfaces (16%). These findings are compatible with a study conducted by Abudayyeh et al. [
1]: For non-fatal accidents among electrical contractors from 1992 to 1998 reported in BLS, Abudayyeh et al. found
parts and materials as the most common source of injury (25%), followed by
structures and surfaces (i.e., floors, walkways, or ground surfaces−19%) and all
other sources (17%). In comparison with Abudayyeh and his colleagues’ results, this study shows a large increase in the share of
parts and materials, which may suggest the need for more training regarding electrical sources. The share of accidents sourced in
tools,
vehicles, and
machinery has also increased by 10%, 4%, and 3%, respectively, which may indicate the growing application of new tools and machines in construction and may emphasize the need for further, task-specific safety training and planning. One other notable outcome here is that due to the application of the comprehensive content analysis in this study, the other category is much smaller here (4%) compared to 17% in Abudayyeh et al. [
1]. We posit that this difference can beneficially increase our understanding of accident mechanisms.
The most frequent nature of electrical contracting injuries were
fractures (31%),
electrocutions (27%), and
electrical burns (14%). These are in contrast with the findings of Abudayyeh et al. [
1], as that study reported “sprain and strains” (37%), “all other natures” (23%), and “cut and punctures” (13%) as the top three injury types among electrical workers. Only three cases of “strains/sprains” were reported in OSHA database, which can be attributed to the fact that while these injuries are prevalent among construction workers [
62,
63,
64], since they usually do not lead to very serious consequences—such as permanent disability or fatality—they may have not been reported to OSHA inspectors. Indeed, this study’s findings relate to more severe injury types that might otherwise be neglected or washed out due to their relatively low frequency. Such a nuance demonstrates the benefit of focusing this study on the accidents within OSHA’s catastrophic database.
Considering body parts, the OSHA accident reports have upper extremities (25%), head (23%), and body system (18%) as the main injured body parts. Also, lower extremities and trunk were the two parts with the lowest frequency. Regarding severity, the chance of fatality is higher when the body system or head are injured. Further investigation showed that, most of the incidents in which the whole body was affected were cases of exposure to electricity. It’s important to note that the electricity usually enters from upper extremities (e.g., fingers, hands) and, most of the time, it’s only the magnitude of flow which differentiates between a small injury in upper extremities and a serious (usually fatal) injury in body system. In other words, injuries to upper extremities must be analyzed more carefully, especially among electrical contractors, as they can rapidly escalate to situations in which the whole body can be severely affected.
When considering only non-fatal accidents, Abudayyeh et al. [
1] reported that “contact with objects” (including struck-by and caught in/between), “overexertion,” and “falls” are the most common accident types, representing 31%, 22%, and 20% of nonfatal accidents, respectively. Comparatively, in accident reports from OSHA regarding non-fatal cases,
falls (37%),
exposure to electricity (36%), and
contact with objects (19%) caused most of the injuries. Putting aside “transportation incidents” (19%), the main three events for fatal accidents in BLS data were “exposure to harmful substances and environments” (50%), “falls” (21%), and “contact with objects and equipment” (7%). Among fatal cases of OSHA reports,
exposure to electricity is also the leading event, causing exactly the same 50% of deaths followed by
falls (28%) and
contact with objects (19%). The order and magnitude of accident types are very similar in both studies especially in fatal cases. The share of exposure to electricity in fatal cases is much lower for the entire construction industry (18% in BLS data) which can be attributable to a much wider range of work categories in the industry compared to a more limited activities among specialty trades such as electrical contractors. This finding further emphasizes on the necessity of investigating accidents within a specific trade, since focusing one particular type of accident (e.g., exposure to electricity) can reduce the number of fatalities/severe injuries dramatically. For electrical contractors this means more electrical training on main sources and causes of exposures to electricity and ultimately decrease the more severe injuries presented in OSHA’s data.
By using these findings from exploratory data analysis, one can start to decipher some of the more common accident scenarios among electrical workers. For instance,
electrocutions and
burns to
body system and
upper extremities often happened historically in
exposure to electricity accidents wherein
parts and material are the source of injury and
small,
new,
nonresidential buildings are the location of accident. Though they used different methods, some studies have similarly examined the associations linking accident factors [
65,
66,
67]. For instance, Chi et al. [
66] investigated fatal fall accidents to demonstrate how different types of falls are linked to specific causes; the team then suggested several prevention measures based on strong links between a cause and its consequent accident. Chi et al. [
67] also found that the source and cause of injury are significant factors in classifying accident scenarios.
Furthermore, industry would benefit from studying the effect of different factors in fatal scenarios more. According to OSHA reports, and as we describe above, 37% of all catastrophic accidents that occurred to electrical contractors between 2007 to 2013 were fatal. Our investigation suggests when the project type is demolition, project budget is between $5 million to $20 million, sources of injury is vehicles or machinery, causes of injury is fencing, installing lights and signs, or installing plumbing and lighting fixtures, or temporary work, event type is exposure to electricity, injury type is electrocutions or concussions, and body part is body system or head, there is a higher chance that an accident lead to a fatality (i.e., at least 5% more than the average fatality rate of 37%). Also, human factors—such as malfunctioned lockout/tagout procedures and inappropriate position for task—and environmental factors—such as material-handling equipment/method, overhead moving-/falling-object action, and squeeze-point action— have contributed to fatalities at larger rates. When planning for injury prevention practices, existence of any of these factors could raise a red flag and consequently, safety managers can design customized interventions to reduce severity and frequency of incidents among electrical contractors. Other than their exploratory values in showing more hazardous situations for electrical contractors, these findings propose that the degree of injury might be affected significantly by some factors that are related to a project’s characteristic or a worker’s task.
6.3. Data Mining Analysis
To illustrate the possibility of predicting the nature of injury of electrical contractors, a data mining technique (CART) was applied in this study. The algorithm was used to: classify the accident reports into categories of the response variable (nature of injury); gain insight into the relationship between some electrical project features (explanatory or predictor variables); and ascertaining their level of importance in terms of predicting the nature of injury. As earlier mentioned, the model presented in
Figure 1 displays the relationship between some features of the project in the form of a decision tree. These relationships were defined in the form of decision rules and presented in
Table 6. These rules/relationships could help safety managers in carrying-out risk assessment on jobsites. For instance, an example of the practical interpretation of a given rule is the decision rule derived with leaf node 7 which suggests that if the source of injury is not parts and materials, then the nature of injury is non-electrical. This could be interpreted to mean that the source of most of the electrical injuries that occur during an electrical project could be attributed to parts and materials. The proposed decision tree model emphasized the importance of parts and materials as a major source of injury by involving it in the first split condition at the root node. Additionally, according to the variable importance list in
Table 9, parts and materials as a source of injury is highly important and was given a 49 importance score out of a total importance score of 100. In other words, about half of the importance score goes to parts and materials while the remaining half is shared by all other predictor variables. Hence, during electrical workers’ safety training, the best ways of handling all parts and materials associated with electrical job sites should be emphasized as this is very essential and could dramatically reduce electrical injuries on site. As seen in
Table 9, structures, surfaces, tools, instruments and equipment are the other importance sources of injury that could be constantly addressed during site meetings and safety trainings. Another important variable is the environmental factor involving overhead moving- or falling-object action. Hence, it is important to highlight the need to use protective coverings to safeguard site workers from important environmental factors such as
material-handling equipment or method, and
overhead moving- or falling-object action. It is also very essential to protect workers from occupational injuries by making sure they adhere to all safety regulations because this would help prevent accidents from occurring. One can expect an electrical injury for about 40% of the time and a non-electrical injury for about 60% of the time in occupational hazards involving electrical projects. The remaining decision rules are all clearly stated as seen in
Table 6. These rules give insight into the associations between project information (such as end-use, project type, project cost, source of injury, environmental factor, human factor, and cause of injury) that could help predict and prevent the nature of injury of electrical contractors.