1. Introduction
The review of the current situation of the energy sector shows that primary energy consumption is continuously increasing [
1]. The analysis of the global energy sources matrix shows that this primary energy demand continues to prefer oil, with a share of 35.7% of the total energy consumption. Natural gas has replaced coal as the second energy resource, meeting 25.6% of the demand, mainly as a result of consumption in the United States and the Middle East. Coal has been relegated to the third energy source, representing 19.3% of the consumption [
2]. From these data it is extracted that fossil fuels still account for more than 80% of the global energy matrix.
In the case of Latin America, with about 9% of the world population, the energy consumption represents about 6% of the total energy consumption. In this region about 45% of the energy demand is supplied with oil, 25% with natural gas and the rest by renewable energy, mainly hydro and biomass. In the case of Latin America approximately one third of the total energy consumption is for the transport sector, another third for the industrial sector and the remaining third for domestic and other uses [
3].
Fossil energy exists in Latin America, but renewable energy resources are also available. Water and biomass are the only ones that present a significant use. The uses of others such as solar or wind are negligible despite having a high solar resource in virtually all countries [
4,
5]. One aspect to consider is the fact that in some Latin American countries, such as Ecuador or Peru, natural gas is subsidized. This has a negative impact on the development and use of renewable energies.
Average daily global horizontal radiation values of Latin America range from 3.5 kWh/m
2 to 7 kWh/m
2 per day although most of the surface shows values between 4 kWh/m
2 and 6 kWh/m
2. The Andean area is the one that presents higher values, as
Figure 1 shows [
6]. In the case of direct normal radiation there are regions in which the annual values are higher, for example some parts of Chile and Mexico (
Figure 2) [
6]. As both figures show, the countries of Latin America generally receive high levels of radiation that could be exploited.
High levels of solar radiation have potential for harnessing solar energy. The role that solar energy could acquire as a thermal energy source for industrial processes in which high levels of thermal energy are required is especially interesting. There are many isolated places in Latin America in which the access to conventional sources of energy as electricity or natural gas is unfeasible and that will be favored by the implementation of this type of solar systems. The lack of energy supply in these areas has led to the development of the economy below its potential. For example, the development and commercialization of products based on raw materials has not been possible. The availability of this source of energy would provide isolated areas with the opportunity of developing this business, which would undoubtedly be associated with the economic development of the region, with an impact on the livelihoods of people.
Most of the energy needs of industrial processes are below 523 K, a temperature level which could be readily be supplied by solar thermal energy (STE) [
7].
Table 1 summarizes the temperature range of potential industrial processes. In the particular case of isolated areas of Latin America there are two of these applications that are especially interesting, namely the refrigeration and drying of agricultural products.
The field of application of solar technologies is large, as it allows heat transfer fluid delivery temperatures higher than 1200 K, between 318 K and 673 K in case of linear focus solar concentration technologies. The selection of one or another technology depends on thermal requirements mainly associated with each industrial process.
Recently several studies that focus on analyzing the possibilities of coupling a solar installation to an industrial process have been developed. These studies identify needed improvements in the collectors used in solar installations responsible for generating process heat, analyze the current market and compile a series of recommendations based on knowledge acquired through experimental facilities. Barriers that still hinder the development of solar installations such as high investment cost, lack of public funding and low costs of conventional energy are identified [
8,
9,
10,
11,
12]. The first solar installations coupled to an industrial process were based on conventional solar technologies, used for obtaining electricity, but currently industrial processes applications have developed specific designs. As new developments become available, more solar heat for industrial processes applications will become viable [
13,
14].
The broad range of possibilities offered by solar energy has raised the interest of different countries such as Australia, Germany, Mexico or Tunisia. In the Australian case the research, development and demonstration program in solar industrial process heating was led principally by the Commonwealth Science and Industrial Research Organisation, CSIRO [
15]. A study developed in Australia tried to identify potential sites for utilization of STE. The review identified 2498 individual sites by location, industry type, energy use and characteristic process temperature. This data is presented on maps in terms of both industry type, and characteristic process temperature, in discrete ranges for comparison with the approximate irradiation patterns and to identify sites that should be considered for more detailed analysis. Relatively few industrial sites were present in areas of high irradiation. In areas with moderate irradiation, outside major cities, there are numerous sites in the food processing, building products, textiles and wood products industries that could utilize low to moderate temperature solar heat [
16]. German studies also have attempted to select the sectors with the greatest potential among them chemicals, paper or rubber industries. These sectors are analyzed to identify suitable processes for the integration of solar heat. The results of these studies facilitate the prioritized application of STE in industrial sectors and processes [
17]. Meanwhile Tunisia has analyzed the feasibility of integrating thermal collectors as a source of energy supply of industrial processes. Results show that in 2012 solar thermal systems were not economically interesting for end users with current subsidy schemes, but they could lead to significant economic benefits for the government [
18]. Finally, Mexico has also analyzed the potential of solar energy as a source of energy supply for the textile and food sectors [
19]. As shown solar heat for industrial processes has been identified repeatedly as an important market for solar thermal applications as the industrial heat demand, proof of that are the numerous emergent applications [
20]. Several reports have thoroughly analyzed the contributions of solar energy in meeting the energy requirements of several kind of industries, from the oil industry to the paper, textile or pharmaceutical industry [
21,
22,
23,
24,
25,
26,
27].
Latin America already has some examples of solar systems that provide totally or partially the thermal energy required by some industrial process. One example is the Kraft Food project in Brazil, in this case corresponding to the food industry. This project consists of a thermal energy system that delivers heat to cook, clean, dry and pasteurize foods. The solar field uses parabolic trough collector (PTC) technology to heat pressurized water at a temperature of 383 K. Especially striking is the couple formed by solar systems and mining companies in Chile. One of the most prominent examples is El Tesoro, a subsidiary of Antofagasta Minerals that disposes of 1280 PTC PT-1 modules to provide process heat for copper mining production. Levels of solar radiation in the Atacama Desert, where El Tesoro is located, are very high [
28,
29]. There is a wide range of possibilities for coupling a solar system to an industrial process [
30]. The selection of one or other is done according to the industrial process requirements in each case.
Figure 3 and
Figure 4 show some of them. The first diagram shows an installation in which residual use of thermal energy exists. The industrial process presented in this figure requires two levels of thermal energy.
Figure 4 shows another configuration in which an auxiliary boiler and a heat recovery system are included.
3. Configuration of the Plant
The plant that is analyzed in this paper considers that the solar energy system is coupled to a previously existing industrial process. The solar system supplies the thermal energy needed to run the plant. The conventional source of energy of the plant works as an auxiliary power system in the new configuration. Its function is to replace the new system when solar radiation transients do not allow meeting the needs of the industrial process. The characterization of this industrial process is not the subject of this paper but its needs; especially the working temperature determines the most appropriate solar technology. The plant that is analyzed in this paper is mainly composed of a solar field, a heat exchanger and a thermal energy storage system (
Figure 8). Thermal energy storage system is considered infinite, in other words, all energy generated is used. Solar part also relies on a control system that manages the operation of the installation depending on weather conditions. The solar field is in charge of capturing solar radiation and raising the temperature of the heat transfer fluid. To cover the entire temperature range this paper analyzes CPC, LFC and PTC technologies.
To evaluate the thermal energy available at the output of the solar field the efficiency curves of each technology are required. The efficiency curves associated with the best available technology have been selected. The general expression of efficiency curves is as follows:
where η
sf: instantaneous solar field efficiency; η
0: optical efficiency;
c1: first order heat loss coefficient (W/K·m
2);
c2: second order heat loss coefficient (W/K
2·m
2); Δ
T: difference between the mean fluid temperature and the ambient temperature (K); and
GT: incident solar radiation (W/m
2).
Table 2 specifies the coefficients of the equation above. ThePTC efficiency coefficients shown in
Table 2 correspond to an evolved version of collectors used in solar thermal power plants. Although traditionally PTC can also be allocated to process heat, cooling or heating, new collectors have been recently developed specially designed for producing thermal energy in building environments. New collectors are usually simpler and more compact that the other ones used for electricity production. Their new configuration allows them to be integrated easily in urban or industrial environments. Some of their characteristics are a lower opening, height and weight, which generally results in facilities in transport and assembly.
Figure 9 shows the efficiency evolution of medium temperature solar concentration technologies in a temperature range from 293 K to 633 K. It is noted that the CPC efficiency curve shows greater variability, while the steadiest behaviour is associated with the LFC technology.
Thermal energy generated in the solar field is transferred to the industrial process through the heat exchanger and the solar storage system. The estimated efficiencies of the equipment—exchanger η
he and energy storage system η
SAT—are 90% [
38].
6. Application
The application of the methodology described above analyzes the specific case of Argentina. This country has been selected due to its daily global horizontal radiation that ranges from 3.8 kWh/m2 to 5.2 kWh/m2 and daily direct normal radiation that ranges from 3.7 kWh/m2 to 5.5 kWh/m2. These ranges of daily radiation values represent the majority of radiation levels throughout Latin America.
To evaluate the possibilities of development of process heat generation in Argentina it is necessary to know the solar resources available. For this purpose a total of fourteen sites have been selected according to two criteria: these sites must be distributed around all the territory and zones of different levels of radiation must be covered.
Table 4 lists the selected sites; they are identified numerically and their geographical coordinates are specified. Since it is complex to dispose of representative series of radiation measurements, especially in the case of direct normal radiation, the Meteonorm software (Version V.7.1.4, Meteotest, Bern, Switzerland) [
45] has been used to obtain a representative solar year for each site in hourly frequency.
Table 4 shows, in addition to latitude and lenght, the annual global horizontal radiation (
Hg0), annual tilted global radiation (
Hgi), annual direct normal radiation (
Hbn), annual direct radiation on the collector (
Hbc) and average ambient temperature (
Tamb). To evaluate
Hgi the optimum inclination (
Iopt) has been selected for each site. This is the one that provides the highest annual global radiation.
Figure 10,
Figure 11,
Figure 12 and
Figure 13 show the monthly variability between solar radiation components for the fourteen selected sites. It can be seen that global horizontal radiation trend is similar to all sites, with the only exception of Salta that is slightly higher. In the case of global tilted radiation the behavior is more dispersed, however no significant conclusions can be drawn because the optimum inclination considered is different in each case. On the other hand it is observed that direct normal radiation is the variable that presents a greater variability, reaching maximum differences of 60% between different sites in June and July. The annual evolution of monthly incident direct radiation shows a behavior that is significantly more stable.
Monthly production of thermal energy will be proportional to the radiation values shown above when one of the solar technologies considered is employed. In the case of ambient temperature it is observed that all sites show a similar trend. Maximum differences of 11 K in October and November are reached (
Figure 14).
8. Conclusions
This paper reviews the potential application of solar concentration technologies as sources of heat for industrial processes in which thermal energy are required. High levels of solar radiation observed in Latin America show that solar concentration technologies can become an interesting alternative, not only to replace conventional sources of energy in existing installations, but also to provide thermal energy in isolated areas. This possibility will provide an opportunity for the local development to isolated communities. The use of solar energy is linked to improved environmental impact, energy dependence, local development and job creation.
Public administrations must quantify the advantages of solar thermal energy from all points of view, especially in those countries in which conventional sources of energy are subsidized. This fact affects the development and widespread use of solar systems in isolated areas of Latin America.
The methodology proposed in this paper evaluates the thermal energy generated per unit area by solar system, the LCOE and the GHG emissions avoided by using solar energy instead of a conventional source of energy. This methodology is applied for the particular case of fourteen selected sites of Argentina which include the most representative levels of solar radiation of Latin America.
From the point of view of thermal energy production per unit area the CPC technology stands out as the most recommended option when the temperature of the working fluid is almost 373 K. By increasing the temperature of the working fluid, at least until 523 K, the recommended technology is LFC.
From an economic perspective CPC is highlighted as the most recommendable technology when the working fluid temperature ranges from 373 K to 423 K. In this interval of temperature the LFC technology almost doubles the LCOE values of CPC technology, while the PTC technology almost triples them. As the working fluid temperature increases to around 473 K, the differences between the LCOE values of CPC and LFC technologies decrease. When 523 K is reached LFC technology is the one which presents the lowest LCOE values for all sites, while the LCOE values of PTC technology are close to the CPC technology values.
LCOE values related to CPC technology vary between 2.5 c€/(kWh·m2) and 16.9 c€/(kWh·m2). In the case of LFC technology this interval ranges from 4.6 c€/(kWh·m2) and 7.7 c€/(kWh·m2) while for PTC technology the interval extends from 6.4 c€/(kWh·m2) to 15.4 c€/(kWh·m2). These rates change depending on the site analyzed and the thermal energy required by the industrial process. CO2 emissions avoided when solar technologies are used instead of conventional sources of energy vary between 51 (kgCO2/(m2·year)) and 348 (kgCO2/(m2·year)) when electrical energy is substituted, whereas when natural gas is replaced, this rate ranges from 33 (kgCO2/(m2·year)) and 220 (kgCO2/(m2·year)).