2. Hybrid Power System with Electrochemical Energy Storage
PV-wind hybrid systems have been successfully used to supply loads with known 24 h load characteristics. The power generation characteristics of the wind and PV part in such systems are complementary, which enables better matching of the generation profile to the load profile against the wind or solar source [
1,
2,
3]. The purpose of full matching of the profiles is to use energy storages, which are nowadays mainly electrochemical type, intended for deep discharge (the discharge depth up to 80%). Until recently, lead-acid batteries were mainly recommended, but the characteristics and declining prices of lithium-ion batteries contribute to their increasing popularity in the analysed group of systems [
33,
34,
35,
36,
37].
The paper analyses a PV-wind system with the rated power
Pn =
PWT +
PPV, where:
PWT—the rated power of the wind turbines;
PPV—the rated power of the photovoltaic modules, working off-line with the energy storage, intended for supplying small industrial loads (variant A) and communal loads (variant B).
Figure 1 shows the profiles of relative load (
P/
Pmax, where
P—active power of the load at time
tPmax—maximum load value in the year 2014) of industrial facilities (
Figure 1a) and communal facilities (
Figure 1b) considering the lowest (red)—2 June 2014—and the highest (blue)—16 February 2014—energy demand in 2014).
Figure 2 shows the above-mentioned data as an annual load map with a 15 min time step.
Figure 3 shows a general structure of the analyzed hybrid system with electrochemical storage. With regard to significant differences in the technical and operating parameters as well as costs of investment, an assumption was made to test the system for two configurations: with a lead–acid battery and with a lithium-ion battery. Electrical energy is generated in the solar (PV) and wind (WT) part of the system. The operation of the Battery Energy Storage System (BESS) is controlled by an adequate Battery Management System (BMS). Correct operation is additionally ensured by the heaters which receive excess energy, and by inverter systems.
An analysis of the system operation shown in
Figure 3 is necessary in order to optimize its structure. It includes identification of the load profiles of wind turbines
pWT(
t) and photovoltaics
pPV(
t), energy storage
pES(
t) power (loading—“−”; or releasing—“+”), state of charge of the battery pack
SOC(
t), power transferred to the load from the generating system
pG(
t) and energy storage
pES(
t) as well as the load power
pLOAD(
t) based on the load characteristics of the analyzed load type. The following designation is used:
PWTn for the wind turbines rated power and
PPVn for the photovoltaics. Additionally, with regard to the power supply system character (off-grid), it is important to identify the profile of excess power
pLESS(
t) which is the excess power generated and taken to the storage versus the momentary load
pWT(
t) +
pPV(
t) +
pES(
t) >
pLOAD(
t). In the periods in which the power delivered to the load is lower than the load power demand
pWT(
t) +
pPV(
t) +
pES(
t) <
pLOAD(
t),
pLESS(
t) power is transferred to the heaters and is regarded as a loss in the context of a power generation system. Incorrect supply is the result of insufficient power delivered to the load (
pWT(
t) +
pPV(
t) +
pES(
t) <
pLOAD(
t)), which is taken into account in the reliability parameter of electrical energy delivery to the load—total time of the guaranteed load supply shortage in a year
Tsum (
h).
6. Results of the Optimization Calculation
Optimization of the hybrid power supply structure described in
Section 2 (
Figure 3) was performed using software implemented in Matlab and Microsoft Visual Studio, with a view to minimizing the unit cost of energy generated in the system and used to supply the assumed load type. Solutions were determined for the applied database of wind turbines and PV modules; the solutions minimize the objective Function (33) and fulfil the assumed constraints—Relationships (35)–(38)—based on the genetic algorithm described in
Section 5. The quantity of energy generated in the system was calculated using the system model shown in
Section 3 and its operation algorithm given in
Section 4.
Figure 10 shows diagrams of the developed IT system and the applied optimization using the genetic algorithm method.
The optimizing calculations were performed for:
a load with a 50 kW rated power,
two load profiles: a small industrial load and a communal load (
Figure 1 and
Figure 2),
two types of electrochemical batteries: lead-acid (deep cycle) and lithium-ion (NMC type),
a variant with no power limit in the power generation system and with its power limitation to 200 kW,
expected increase in the NMC type battery lifespan from 3000 to 5000 cycles and 20% reduction in their price over a five-year perspective, taking into consideration five limit values of the maximum working time of the load a year with the supplied power below the assumed load curve: TsumLIMIT = 86.7 h; 175.2 h; 262.8 h; 350.4 h and 438 h, which correspond to TsumLIMIT% = 1%, 2%, 3%, 4% and 5% of the number of hours a year (8760 h).
Additionally, for the NMC lithium-ion battery type a unit cost was calculated of generating the energy used for supplying the analyzed load types, when 10%, 20%, 30%, 40% and 50% of the energy emitted on the heaters is used for heating (communal load) or in technological processes (industrial profile).
The following investment and operation unit costs were assumed for the studied battery types: IESPb = IESLi-Ion = 533.3 €/kWh and MES = 22.2 €/kWh. The investment cost in this case also includes control and supervision systems. Additional studies were also performed for the investment cost level of lithium-ion batteries in a five years’ perspective for 80% value of the current prices, i.e., IESLi-Ion = 426.7 €/kWh, with increasing their lifespan from 3000 to 5000 cycles. The operation costs for electrochemical energy storages were assumed as MES = 22.2 €/kW. The mean adopted unit costs of investment and annual operation costs for the PV modules and wind turbines, which also included extra systems for each part, amounted to: IPV = 1359 €/kW, IWT = 1571 €/kW, MPV = 25.3 €/kW and MWT = 11.1 €/kW, respectively. The value of the price function is determined for the system life NM = 25 years and the discount rate r = 5%.
The technical parameters used in battery calculations, including the lifespan models, are given in
Section 3 of the paper.
Table 3,
Table 4,
Table 5,
Table 6,
Table 7,
Table 8,
Table 9 and
Table 10 list the results of the optimization calculations for the analyzed hybrid system structure, according to the variants presented above.
Table 3 and
Table 4 show the results of the optimization of the structure of the solar-wind hybrid power supply system for lead-acid and lithium-ion storage systems respectively for the communal and industrial type load with a peak capacity of 50 kW without the limitation of the power rating of the
Pn generation system.
Table 5 and
Table 6 lists the results of a PV-wind type power supply hybrid structure optimization for lead-acid and lithium-ion batteries, determined both for a communal and individual load with a 50 kW peak power, with the rated power of the power generation system
Pn limited to 200 kW.
Table 7 and
Table 8 show the comparison of the PV-wind hybrid power supply system for a lithium-ion battery with the current and future (five year perspective) parameters and prices for a communal and industrial load with a 50 kW peak power and with no limit in the power generation system rated power
Pn, respectively.
Table 9 and
Table 10 contain the specifications of the studies on the change in the unit costs of energy generation in optimized hybrid systems, for an industrial and communal profile, respectively, in the function of the percentage of energy consumption fed to the heaters for processes or facility heating. Below the tables, the changes in the most important parameters are listed (
LCOE, the energy capacity of energy storage
AES and rated power of the system) in the function of time
PsumLIMIT%.
Figure 11 shows the changes in the most important parameters of the optimized PV-wind hybrid systems in the function of time
TsumLIMIT% for two types of the analyzed batteries—Pb (deep cycle) and Li-Ion (NMC) and two load cycles. The presented optimization results apply to the 50-kW load peak power with no limit for the power generation system peak power
Pn.
The
LCOE for an optimized system decreases exponentially in the function of time
TsumLIMIT, whereby it applies both to a system using lead-acid and lithium-ion batteries, and both types of loads (
Figure 11a,b). The relationship of storage AES capacity changes in the optimized hybrid systems is of a similar nature (
Figure 11c,d). For the presented
LCOE diagrams and AES capacity, the values of determination factor R
2 range between 0.92 and 0.99 and confirm the exponential nature of the changes.
The LCOE and energy storage capacities are lower for the industrial load profile than for the communal profile. It results from the shift in the industrial profile peak demand to the hours around the noon, which helps to better use the power generated in the PV part (direct load supply).
The capacities of lead-acid batteries determined during the optimization have lower values than the capacities of lithium-ion batteries obtained for the identical levels of power supply reliability (time limit TsumLIMIT). Despite of this, the LCOE for lead-acid batteries is higher, which can be attributed to worse operating parameters, in particular to the acceptable discharge depth, and the maximum charge and discharge power as compared to lithium-ion batteries.
The rated power
Pn (total installed power of the PV and wind part) of the optimized hybrid systems for lead-acid batteries is higher than for lithium-ion batteries—
Figure 11e,f. It results from the fact that lithium-ion cells are more capable of covering the difference between the required and generated power (their current limits are lower).
Figure 12 shows the changes in the most important parameters of the optimized PV-wind hybrid systems in the function of time
TsumLIMIT% for two types of the analysed batteries—Pb (deep cycle) and Li-ion (NMC) and two load cycles. The presented optimization results apply to the 50-kW load peak power with the power generation system peak power
Pn limited to 200 kW. In this case, the changes in the rated power
Pn of the power generation system in the function of time
TsumLIMIT% are not shown in the diagrams.
The results of a hybrid system optimization with taking into consideration the functional constraints of rated power
Pn of 200 kW (quadruple peak power of the load) reveal significant deterioration (increase) in the
LCOE indicator and the capacity of the applied electrochemical batteries as compared to the optimization variant with no system power limit (
Table 3 and
Table 4). The increase is particularly high for lead-acid batteries and on average amounts to 180% (industrial profile) and 120% (communal profile) for the
LCOE, while for lithium-ion batteries it is 80% and 40%, respectively. A similar situation is observed for battery capacity
AES. Its increase for lead-acid batteries is 850% (industrial profile) and 510% for the communal load, while for lithium-ion batteries it is 420% and 160%, respectively. From the economic point of view, it means that the optimization of off-line PV-wind hybrid structures should be executed with no limit for the system rated power
Pn. Its inclusion in the optimization makes sense only if the space intended for the PV and wind system is limited. A reduction in generation power, as compared to the systems with no limits, results in longer periods in which the power does not satisfy the demand. Consequently, the algorithm selects higher capacities of the energy storages which help to maintain the assumed power supply reliability parameters. The changes in the
LCOE and in the electrochemical storage capacity in the function of time
TsumLIMIT are of an exponential nature, similar to the variant with no limits, which is confirmed by the values of determination factors R
2 in the <0.98; 0.99> range (
Figure 12).
Figure 13 shows the changes in the most important parameters of the optimized PV-wind hybrid systems in the function of time
TsumLIMIT% for lithium-ion NMC type batteries, for two sets of engineering and economic parameters (current and future—over a five year perspective) and two load profiles. The presented results of a hybrid power supply system structure apply to the 50 kW peak power load and include an optimization variant with no limit for the power generation system. Rated power
Pn, which according to the results given in
Table 3 and
Table 4 helps to achieve lower values of the quality criterion—
LCOE, as compared to the optimization variant with the power generation system rated power limit (
Table 5 and
Table 6).
The capacities of the lithium-ion batteries in the optimized systems with the parameters estimated for a five years’ perspective are for both profiles higher than their corresponding battery capacities determined for the current profiles (
Figure 13c,d). It enables better use of excess energy, i.e., power generated in a low-load period. A reduction in the storage cost by 20% and increasing their lifespan by over 67% despite of an increase in the storage capacity, helps to reduce the
LCOE of the optimized systems (
Figure 13a,b), including the
LCOE reduction owing to the reduction in the quantity of energy generated in the power generation system and fed to the heaters. The values of the
LCOE and energy storage capacity for the optimized systems decrease exponentially in the function of reliability index
TSUMLimit%, for both analyzed load profiles—the current and future (five years’ perspective) ones. At low reliability of the system (
TSUMLimit% = 5%), the values of the
LCOE for both sets of parameters (current and future (over a five years period) are similar (
Figure 13a,b). Furthermore, the capacity of energy storages in the function of reliability level
TSUMLimit% decreases faster for the current parameters than for the parameters of lithium-ion storages estimated for a five years’ perspective.
Figure 14 and
Figure 15 show the changes in the
LCOE for the optimum systems in the function of time
TsumLIMIT% and percentage of energy quantity fed to the heaters and used for heating or processes, for two types of batteries (lead-acid and lithium-ion) and two load profiles—
Figure 14 for communal and 12 for industrial. The analyses were carried out only for the optimization variants with no peak load limits in the power generation system.
The fact that a significant quantity of energy is fed to the heaters is a major drawback of the studied type of system (off-line), which negatively affects the value of the
LCOE. It results from the fact that even in the optimized PV-wind system with electrochemical storages the quantity of the generated energy is several times higher than the required energy (the values of
SSSI are high—
Table 3 and
Table 4). The paper revealed that such a state (significant reduction in the
LCOE) and be ensured by using some of the energy for heating. It applies to systems with both lead–acid and lithium-ion batteries. The
LCOE decreases exponentially in the function of energy quantity used for heating or processes—
Figure 14 and
Figure 15. The decrease is high and amounts to ca. 50% even when 20% of energy fed to the heaters is consumed. Its intensity depends on the kind of applied batteries and the assumed reliability levels of electrical energy supplies to the load (
TsumLIMIT%).
7. Summary
A synthesis of highly-effective off-grid hybrid supply systems, which match the load characteristics, using volatile sources of renewable energy, especially solar and wind ones, is a complex issue, which requires taking into consideration both the engineering and economic aspects. The paper shows that one of the possible ways of its fulfilment is using global optimization task with the adopted non-technical quality criterion—a unit cost of electrical energy generation (LCOE).
The authors of the study claim that the major problem in the reference class of synthesis tasks is to include in the system model (even if they are simplified models) many elements such like: environmental parameters, economic factors, and data concerning the load change in a year. System operation simulations carried out as part of the optimization reflected the complexity of the parameters and phenomena affecting the value of the criterion function, and additionally helped to achieve the results within the acceptable time. In relation to high costs of periodical battery pack replacements, lifespan models which take into consideration at least their two operating conditions (charge and discharge currents, discharge depth and operating temperature), are of particular importance.
The LCOE for off-grid systems with energy storages is higher than for on-grid systems, which results from feeding some of the energy not used by the load to the heaters (losses), in addition to an increased energy capacity of the storages. The use of the optimization method helps to reduce the excess increase in the LCOE and to identify the system structure which matches best the geographical location and nature of the load, and the properties of the employed energy storages. The value of the referenced cost depends on many engineering and economic parameters, and on the assumed characteristics of the load supply system. Therefore, the major study results presented and commented on in the paper apply to two areas:
the influence of the level of supply reliability of a load with set load characteristics and the level of excess energy used (e.g., for heating structures), on the changes in LCOE values of the optimized hybrid structures,
inclusion of durability models of lead-acid and lithium-ion batteries, and the influence of changes in the engineering and economic parameters of lithium-ion batteries in a five years’ perspective on the value of the criterion function (LCOE) and the structure of optimized systems.
The proposed synthesis method of PV-wind hybrid off-line systems leads to limiting the energy capacity of electrochemical storages, including lead-acid and lithium-ion batteries, which unfortunately results in high amounts of energy being fed to the heaters. Due to worse parameters, it is particularly evident for lead-acid batteries. It results from the difficulty to match the power generation (stochastic power profiles of the PV and wind) with the load demand.
For the studied power generation systems, the value of the LCOE and energy storage capacity decreases exponentially in the function of power supply reliability measured with the maximum time a year when the load operates at the supplied power below the load curve TsumLIMIT%.
Based on the analyses, the authors identified the following recommended methods to improve (reduce) the value of the criterion index (LCOE) for PV-wind off-grid systems which supply communal users and minor industrial users:
partial use of energy fed to the heaters e.g., for facility heating or in processes—a decrease in the LCOE for lead-acid and lithium-ion batteries amount to ca. 50% already when 20% of energy fed to the heaters is used. When the energy further increases, the LCOE decreases exponentially, reaching ca. 30% when half of the energy fed to the heaters is used,
the use of electrochemical storages with better lifespan parameters—a change in the lithium-ion batteries lifespan from 3000 to 5000 cycles and a decrease in their prices by 20% as compared to the current costs, lead to the LCOE reduction from 3% to 13%, whereby the greatest drops are observed for the most stringent supply reliability limits—TsumLIMIT% = 1%.
In the analyzed types of systems, it can be recommended to use thermoelectrical storage to store the heat accumulated in the spring-summer season in order to use it in autumn and winter for heating. Another method suggested by the authors to minimize the LCOE is to use lithium-ion batteries in the “second-life” cycle, i.e., usually once they have been taken out of service in very strict conditions, e.g., in the electromobility areas.
The authors plan to carry out further research into the replacement of lithium-ion and lead-acid batteries with other types of storage, especially thermoelectric and fuel cells. The current prices of these systems are high, but according to scientists, these technologies may be predominant in the area of energy storage in the future. Therefore, the methods of optimal selection of their parameters for cooperation with renewable sources operating within off-grid hybrid generation systems and known load characteristics are an important direction of research.
Therefore, the authors will begin work on the extension of the hybrid system model with thermoelectric storages and fuel cells. This will require, apart from modelling electrical processes, also taking into account thermal processes. This is particularly important in the case of fuel cells, in which a large amount of heat is released during operation. This heat, in normal operating systems, is considered a loss. In the case of the proposed system, it is possible to store it in a thermal storage facility and recover it during periods of increased energy demand. This approach will improve the overall efficiency of the system.