The simultaneous use of two passive methods (twisted tape and a nanofluid) in a heat transfer system will increase the average Nusselt number (
Nu) of the system. However, the presence of inserts and nanoparticles inside the tube will create higher pressure
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The simultaneous use of two passive methods (twisted tape and a nanofluid) in a heat transfer system will increase the average Nusselt number (
Nu) of the system. However, the presence of inserts and nanoparticles inside the tube will create higher pressure drop (
ΔP) in the system, which can eventually affect the overall enhancement ratio (
η), especially at higher Reynolds numbers (
Re). Several modifications of twisted tapes have been made to reduce
ΔP, but most showed a decreasing trend of
η as
Re increased. The objective of this study is to design a new geometry of twisted tape that yields a larger value of
Nu and a smaller value of
ΔP, which can result in a larger value of
η especially at higher
Re. A simulation and experimental analysis are conducted in which
Re ranges from 4000–16,000 with two types of nanofluids (SiC/Water and Al
2O
3/Water) at various values of the volume fraction, (
φ) (1–3%). ANSYS FLUENT software with the RNG k-ɛ turbulent model is adopted for the simulation analysis. Three types of twisted tape are used in the analysis: classic twisted tape with a pitch ratio of 2 (TT PR2), constant-increasing-pitch-ratio twisted tape (TT IPR) and constant-decreasing-pitch-ratio twisted tape (TT DPR). The use of TT IPR generates a stronger swirling flow at the inlet of the tube and smaller
∆P, especially near the outlet region. The highest value of
η is obtained for 3% SiC/Water nanofluid that is flowing through a smooth circular tube with TT IPR inserts at
Re of 10,000.
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