1. Introduction
Wave Energy Conversion (WEC) technologies have the recognized potential to contribute to the global renewable energy market. Despite the conspicuous investments in research activities received during the last decades and the extensive efforts of researchers and developers, the wave energy conversion sector has still not reached commercial maturity [
1]. Among the different technical and non-technical barriers to the broader technology diffusion of WECs [
2], the reduction of costs and the increase in reliability have been identified as the main challenges [
3]. The Levelized Cost Of Energy (LCOE) of WEC is at present estimated as ranging between 90–100 €/MWh for onshore applications and 180–490 €/MWh for offshore technologies. Comparing these values with wind energy (up to 100 €/MWh in the offshore case), or solar photovoltaic (~68 €/MWh), it is apparent that the wave energy is not currently cost-effective [
4,
5].
Over the years, several WEC technologies have been specifically studied and developed to match the Mediterranean wave climates (e.g., [
6,
7,
8,
9,
10]). Such previous studies highlighted in particular that devices designed for more energetic sea states need to be properly downscaled to be cost-effective.
Hybrid WECs, combining two or more concepts for wave energy conversion, have been recently proposed as a possible strategy to operate the devices in synergy with satisfactory performance (e.g., [
11,
12,
13]). Such synergy could, from one side, increase the overall wave energy conversion performance of the device and, from the other side, lower its specific CAPital Expenditure (CAPEX) by sharing part of the structure among two or more different technologies, thus contributing to lower the overall LCOE.
The Oscillating Water Column (OWC) is one of the more consolidated WEC concepts, as thoroughly reviewed e.g., by Falcão & Henriques [
14]. A column of water, in a partially submerged structure, oscillates under the excitation of the external wave motion, compressing and decompressing an above-standing air pocket constrained in a chamber and creating an alternating airflow through a duct. This pneumatic energy is then converted into mechanical energy by an air turbine and finally into electrical energy by an electrical generator. In recent years, vast research effort has been devoted to the optimization of OWCs to maximize the wave energy conversion performance. It has been proved that this WEC can attain primary conversion efficiencies (i.e., from the wave energy to the pneumatic energy in the airflow in/out the OWC chamber) between 70 and 90% under specific wave conditions [
15,
16,
17], generally decreasing to values between 30 and 60% when considering average performance over all the sea states that characterize specific installation sites (e.g., [
18,
19]). Despite the relatively high diffusion of the concept, the OWC technology has some drawbacks, e.g., it has limited operability in highly energetic sea-states, due to the sudden loss of efficiency induced by stall phenomena or to the possible damages at the air turbine caused by green water jets reaching it or excessive centrifugal stresses and shock waves in the more energetic sea states [
20,
21]. To overcome this problem, systems of relief (or by-pass) valves have been proposed [
22,
23,
24,
25]. Relief valves are opened when the pressure in the air chamber exceeds a certain limit (which is strongly turbine-specific), therefore the excess of wave energy is passively dissipated. Moreover, the functioning of such valve systems may be negatively affected by the marine environment, which may in practice limit its lifetime due to corrosion and/or biofouling issues.
A different, well-established, WEC is the so-called OverTopping Device (OTD). In OTD devices, water volumes due to wave overtopping are stored in a reservoir, located above the Still Water Level (SWL), which may be floating [
26] or fixed [
27]. In this way, the wave energy is accumulated in the form of potential energy and then converted into mechanical energy through low-head hydraulic turbines and into electrical energy in an electrical generator (Power Take Off, PTO system). OTDs have some recognized advantages, e.g.,: (i) the intermittently available wave energy can be stored in the form of potential energy; (ii) the low-head hydraulic turbine used as PTO is a well-consolidated technology, with a rather high energy conversion efficiency. Nevertheless, wave overtopping is, by its own nature, a threshold process, taking place only for relatively high energetic sea states, limiting the fraction of the total incident wave energy which can effectively be converted in the device. For OTD, primary conversion efficiencies (i.e., from the wave energy to the potential energy stored in the reservoir) between 10 and 30% are documented in the literature [
12,
28].
Both the aforementioned OWC and OTD WEC technologies are particularly suited for integration into harbour breakwaters, as demonstrated by the OWC prototype-scale installations in Mutiku (Spain) [
29], the REWEC3 OWC in Civitavecchia (Italy) [
30] and the OBREC OTD in Naples (Italy) [
31,
32,
33]. The integration of WEC in maritime structures offers a further possibility to lower the CAPEX of WECs by sharing construction costs with the harbour structure while adding the extra benefit of renewable energy conversion. For breakwater-integrated OTDs, the increase in construction costs due to the presence of the WEC, compared to a traditional breakwater, has been quantified in the order of 10% [
34].
In this context, the O
2WC (Oscillating-Overtopping Water Column device), a hybrid WEC based on OWC and OTD technologies originally proposed by Cappietti et al. [
11], is under further development at A-MARE laboratory of Florence University, a joint laboratory participated by private companies. The O
2WC device aims at providing an upgrade of the classical OWC concept, allowing to store the non-exploitable energy in highly energetic sea states (i.e., the fraction of energy that would be dissipated by relief-valves at very high pressures in a conventional OWC) in a second chamber at atmospheric pressure by exploiting wave overtopping phenomenon to feed an OTD device.
This study presents the results of a laboratory test campaign on a 1:25 scaled model of the hybrid O2WC wave energy converter. The performance (in terms of primary conversion efficiency or capture width ratio) and the suitability of the concept to both extract the wave energy and reduce the maximum air pressure in the primary OWC chamber under the highly energetic wave conditions (thus contributing to safer operability of air turbine) are evaluated and discussed.
The paper is structured as follows: the O
2WC concept and the previous studies carried out are briefly presented, and then an overview of the new laboratory test campaign is given, with a focus on the methodology for data analysis (
Section 2). Results are later presented and discussed in
Section 3 and
Section 4, respectively. Conclusions are given in
Section 5.
2. Materials and Methods
2.1. The O2WC Concept and the Previous Preliminary Studies
The hybrid O
2WC-WEC concept basically consists of two chambers, each containing an inner water column which oscillates under the action of the incident wave motion (
Figure 1). The first chamber (referred to, hereafter, as the OWC chamber) closely resembles a conventional OWC device: the air pressure difference between the inner chamber and the exterior induces an airflow, which activates an air turbine constituting the PTO system. In the O
2WC, the OWC chamber is hydraulically connected to the second chamber (referred to, hereafter, as the OTD chamber) through a submerged aperture located on its back wall. The internal free surface in the OTD chamber is constantly subjected to atmospheric pressure (i.e., the chamber has no roof). When the level of the free surface in the OTD chamber exceeds the level of its back wall, overtopping water flows are accumulated into a reservoir, located above the SWL. The potential energy of the water stored in the reservoir can be converted by using a low-head hydraulic turbine.
The O2WC device, particularly suitable for harbour breakwater integration, has been designed with the dual objective of (i) limiting the maximum air pressure and airflow rate into the OWC chamber, aiding to avoid possible damage to the turbine in highly energetic sea states and (ii) storing this excess of energy in the form of potential energy to be used when more needed (as conventionally done in OTDs).
The conceptual design of the O
2WC differs from the previously proposed hybrid devices combining OWC and OTD principles (e.g., [
12,
13,
35,
36]) since in the O
2WC the OWC and OTD chambers have a direct hydraulic connection through the underwater aperture that allows limiting the air pressure in the OWC chamber. A first set of laboratory tests on the O
2WC device were performed in the wave-current flume of LABIMA at Florence University, Italy, in 2015 as documented in [
11]. These laboratory tests allowed us to preliminarily assess the feasibility of the concept and estimate its primary wave energy harvesting efficiency. Preliminary results suggested that the O
2WC device could have fairly promising performances, showing: (i) the effectiveness of the proposed concept in limiting the pressure in the OWC chamber, (ii) a primary efficiency of the OWC chamber reaching a maximum value of around 0.6 and (iii) efficiency of the OTD component lower than 0.02 in all the tested configurations. In the previous laboratory tests, the set of design parameters, only tentatively proposed, was left unchanged, without any attempt towards optimization of the design of the O
2WC. Moreover, the tested model was affected by three-dimensional effects, limiting the possibility of using such an experimental database to validate two-dimensional numerical models (useful to further study the concept with more affordable computational cost than three-dimensional approaches).
Therefore, the new experimental test campaign documented in the present work has been conducted, aiming at more deeply analysing the hydraulic performance of the proposed O2WC concept. The new model has been designed to be fully two-dimensional, allowing a more consistent comparison with the results of two-dimensional numerical simulations.
2.2. The Small-Scale Laboratory Model of the O2WC
The O
2WC model has been designed and tested according to Froude similarity, with a representative scale ratio 1:25 (
Figure 2). The model has a width transversal to wave propagation direction corresponding to that of LABIMA wave flume (i.e.,
B = 0.79 m, maintaining a 5 mm tolerance at both sides), to impose a fully two-dimensional wave structure interaction. An overview of the design parameters of the model is provided in
Table 1.
The draft (
D = 0.2 m) and the width in wave propagation direction (
W = 0.33 m) of the OWC chamber were kept fixed during the tests, with values chosen based on the results of specific optimization studies previously performed on conventional OWC devices (e.g., [
17]). With the adopted value of
W, the relative OWC chamber width
W/
L (being
L the wavelength of the tested incident waves) varies between 0.068 and 0.215. Based on the previous studies, the considered range of
W/
L-values contains the optimal working condition to maximize the wave energy extraction performance of a conventional OWC chamber (indeed, the best performance was obtained for
W/
L ≈ 0.12 [
17]). The draft
D of the OWC chamber has been fixed to avoid the phenomena of inlet broaching for the target wave conditions (
Section 2.3). The width of the OTD chamber is fixed to a value of
W2 = 8.8 cm. The working water depth in the wave flume is
h = 0.59 m.
To test a fully two-dimensional model, the turbine-induced damping is introduced in the laboratory model by using a slot, extending along the full width of the OWC chamber, having a width of
Wf = 5 mm. The area of the slot corresponds to 1.6% of the area of the top cover of the OWC chamber (a value which was found to guarantee appreciable wave energy extraction performance in previous studies, e.g., in [
17,
37]). Using orifices, or slots as in the present two-dimensional study, to mimic the PTO damping in laboratory scale models of OWC devices is a consolidated experimental technique, regularly applied since the first documented studies in the literature (e.g., [
38]) to the most recent ones (e.g., [
39]). Indeed, relevant scale effects would make it unfeasible to adequately reproduce the air turbine at the model scale used in most of the available experimental facilities [
14].
The submerged opening connecting the OWC and the OTD chambers extends along the full width of the model, to preserve the two-dimensional geometry. The submerged opening is located at a fixed distance from the bottom,
z1 = 0.14 m (
Figure 2b) and has a variable size (
G = 0–12 cm, with a step of 2 cm). To vary the size of the opening, the rear wall of the OWC chamber was manufactured as the union of several panels (
Figure 2b), having a height of 2 cm each, screwed to the side walls of the model with L-shaped brackets in order to be easily removed during the tests. The joints of the panels have been sealed with silicone to guarantee watertight integrity. When varying
G, panels were progressively removed starting from the lower ones, i.e., an increase of
G also means decreasing the depth at which the aperture is located.
Different values of the overtopping threshold in the second chamber ht (ht = 0.61, 0.63, 0.65 cm) were tested as well. The model is entirely manufactured in plywood panels, having a thickness of 27 mm.
2.3. Test Conditions and Wave Generation
Aiming to assess the feasibility of the O2WC concept to both (i) extract the incident wave energy from the design wave conditions and (ii) reduce the maximum pressure in the air chamber in highly energetic wave conditions, waves with heights varying between 0.08 and 0.16 m (2 and 4 m at full scale) have been tested, with periods in the range 1–2 s (5–10 s at full scale). Values of wave steepness H/L in the range 0.018–0.078 are therefore considered.
The O
2WC model has been preliminarily tested in regular waves only. The tested wave conditions at model scale 1:25 are reported in
Table 2. A piston-type wave maker was used in the wave flume to generate the waves, by using a second-order generation algorithm. Twenty wave periods long tests (20∙
T) were performed, with two additional 4∙
T long linear ramps at the beginning and at the end of wave generation. The duration of each test was chosen to guarantee an analysis time window free from the presence of the waves which would be reflected towards the model by the wave maker paddle. Overall, 290 tests were performed, combining the different model configurations and wave conditions studied.
2.4. Experimental Set-Up of the Wave Flume
The O
2WC model was located 32.47 m far from the wave maker (
Figure 3). Nine ultrasonic distance sensors (Wave Gauges, WG1–WG9,
Figure 3) were used to measure the level of the free surface in the wave flume and inside the chambers of the model. The WGs have an accuracy of ±1 mm at a distance from the sensor in the range 60–500 mm.
The incident waves were characterized based on measurements of gauges WG3–WG5, that were positioned in front of the model. Additional measurements at WG1 and WG2 were used to monitor the wave dissipation along the wave flume. The dissipation of the incident waves from WG3–WG5 position to the model was confirmed to be negligibly small.
WG6, WG7 and WG8 were used to sample the water level inside the OWC chamber, collecting redundant measurements of the same quantity to check whether the hypothesis of flat heave motion of the free surface inside the OWC chamber, needed for the subsequent data analysis, was consistent. WG9 is used to measure the free surface oscillation in the overtopping chamber. Two differential Pressure Transducers (PT1 and PT2, with a Full-Scale range FS of 100 mBar and 30 mBar, respectively, and accuracy of ±0.1%FS) have been used to measure the air pressure variations in the OWC chamber.
The volume of water overtopping from the OTD chamber into the reservoir has been measured by collecting the water flowing over the level of the back wall of the second chamber (
Figure 2d). The mean overtopping discharge rate
qotd was determined by measuring the water level variation inside the reservoir during each test, using a pressure transducer (PT3). For all the sensors, the signal was acquired at a 200 Hz frequency.
2.5. Data Analysis
The overall primary capture width ratio of the O
2WC device,
CW, can be expressed as the ratio of the incident wave power per unit width
Pwave [W/m] to the power comprehensively extracted by the device. The period averaged incident wave power per unit width
Pwave [W/m] is computed as in Equation (1):
where
ρ is the water density,
H is the height of the incident, regular, wave, ω is the wave frequency,
k is the wave number and
h is the water depth.
The power extracted by the device is given by the sum of two contributions: (i) the pneumatic power of the air flux through the top cover slot in the OWC chamber, Powc, available to be extracted with an air turbine; (ii) the hydraulic power of the water flow overtopped from the OTD chamber, stored into a reservoir and available to be extracted by a low-head turbine, Potd.
Under the hypothesis of air incompressibility and that of flat rigid-piston-like heave motion of the free surface inside the OWC chamber, the mean pneumatic power absorbed by the OWC,
Powc [W], is estimated by integrating over the duration of the records,
Ttest, the product of the differential pressure of the air measured in OWC chamber,
p(t), the water surface level variation in the same chamber
dηowc/
dt and the cross-sectional area of the OWC,
AwIt is worth mentioning that the air incompressibility hypothesis introduces approximations in the estimation of the performance of OWC devices at full scale, as quantified in several previous studies in the literature [
40,
41,
42,
43]. This aspect is not addressed in the present work.
In the OTD chamber, the hydraulic power available to be converted by the low-head hydraulic turbine,
Potd [W], can be estimated as:
where
qotd is the average flow discharge from the overtopping chamber and
g is the gravitational acceleration. Δ
hotd is assumed to be fixed and determined as the difference between the SWL and the height of the overtopping threshold from the OTD chamber,
ht. The overall capture width ratio (or primary conversion efficiency) of the O
2WC device can be expressed as:
It is worth pointing out a specific methodological aspect of the laboratory tests performed in the present work to assess
CWI. As mentioned in
Section 2.4, redundant measurements of the free surface oscillation were taken to monitor the validity of the assumption of flat heave motion of the inner water surface inside the OWC chamber. As a preliminary way to quantify the possible impact of deviations from such a hypothesis on the quantity of interest, the values of
CWI obtained based on the water level measurements
ηowc recorded at different WGs were compared to that obtained using the average of
ηowc measurements from WG6, WG7 and WG8 (
Figure 4).
Results proved that the differences in the estimated value of CWI are acceptably small for the purposes of the present study, with Root Mean Square Error (RMSE) of 0.013–0.021 when comparing CWI estimated from the average of records at the different WG inside the OWC chambers and that obtained using WG6, WG7 or WG8 only, respectively. Hereafter, CWI values based on average water level measurements from the available WGs will be presented.
4. Discussion
In the case of a conventional OWC device (O
2WC configuration with the back wall completely closed,
G = 0), a maximum value of
CWI = 0.7 is obtained in the present study. Such value is consistent with previous studies on the OWC performance [
15,
16,
17]. As far as the OTD chamber is concerned, also the values obtained for
CWII (reaching a maximum of 0.08) are in line with the available references on conventional OTD-WECs, for which capture width values ranging between 0.1 and 0.3 are documented [
12,
28]. As a further comparison, it is worth mentioning that the hybrid device MoonWEC [
13], proposed specifically for wave power extraction in the Mediterranean Sea combining the principles of the heaving point absorber, the oscillating water column and the overtopping, shows maximum
CW-values up to 0.9, with average values over the sea-states of specific installation locations in Italy of about 0.4–0.45. Including the performance of a linear generator, the point absorber WEC proposed by Bozzi et al. [
6] shows
CW values up to 0.4 for the hypothetical installation off the Alghero coast (Italy), with maximum conversion performance for sea states with peak period between 3–4 s, decreasing to
CW < 0.15 for peak periods higher than 6 s. The power extraction potential of the O
2WC seems, therefore, in line with that of other devices proposed for exploiting Mediterranean Sea waves.
For the specific case of the O
2WC device, in the perspective of maximizing
CWII, data analysis revealed that an optimal value of the height of the overtopping threshold from the OTD chamber
ht can be individuated within the studied parameter range. Indeed, the intermediate overtopping threshold
ht2 allows maximizing
CWII for most of the incident wave height and periods. The amplitude of the water oscillation inside the OTD chamber, and therefore the overtopping discharge for a fixed value of the overtopping threshold
ht, is a function of both the natural resonance frequency of the OTD chamber and of the dynamic wave forces acting at the level of the submerged aperture. Therefore, further possibilities for increasing
CWII consist in optimizing the vertical position of the aperture connecting the two chambers (in this work fixed at
z1 height above the bottom, as in
Table 1), regulating both the aforementioned factors (i.e., resonance and wave-induced loads on the water column in the OTD chamber). Worth to note that a detailed background on the resonance frequency for WEC based on oscillating systems can be found, e.g., in [
44,
45]. From physical arguments, such concepts may be extended to represent also the resonance frequency of the water column in the OTD chamber.
Compared to a conventional OWC device, the O
2WC concept has been proven to be capable of decreasing the pressure oscillation amplitude ∆
P* in the OWC chamber (as discussed in
Section 3.2 and
Figure 9), possibly promoting safer operability of the air turbine in highly energetic sea states. It is worth highlighting that such a decrease in the air pressure oscillation amplitude in the OWC chamber corresponds to an equivalent decrease in the primary conversion efficiency of the OWC component of the device
CWI (as observed in
Section 3.1), which is only partially compensated by the additional
CWII obtained by accumulating the potential energy of the overtopped water flow in the second chamber. As an example, for the relative water depth
kh = 1.14, the performance of a pure OWC device (
G/
H = 0) attains a value of
CW = ~0.7, while considering the O
2WC concept with a relative gap size
G/
H = 0.75, the OWC chamber has a
CWI = 0.4. An additional
CWII = 0.06 is recovered in the OTD chamber, therefore the O
2WC has a total
CW = 0.46, i.e., 24 percentage points lower than that of the pure OWC. In this configuration, the pressure oscillation amplitude
∆P* in the OWC chamber has a relative reduction of about 39% regarding the pure OWC case.
To provide a complete assessment of the performance of energy extraction of the device, beyond the primary conversion efficiency, which is studied in this work, the testing of the performance of the whole energy conversion chain from waves to electrical wire (wave-to-wire) should be performed (as presented e.g., in [
46,
47]). In this respect, the aerodynamic performance of the air turbine plays a major role.
Air turbines for OWC, and Wells turbine in particular, may have limited operability in highly energetic wave conditions due to excessive centrifugal stresses [
20]. Moreover, Wells turbines are also particularly prone to a stall-related sharp loss of efficiency when the flow rate overcomes a certain limit, which depends on the aerodynamic characteristics of the turbine and on its rotational speed [
14]. Both the aforementioned phenomena are fundamentally turbine-specific [
20,
21]. Therefore, specifying the maximum operative pressure allowable in the air chamber of an OWC device is far from trivial. Indeed, the problem can’t be decoupled from the knowledge of the specific turbine with should operate in the given device.
Moreover, the frequency of occurrence of the most energetic sea states in which survival measures (e.g., closing a valve in series with the turbine, or opening a bypass valve to limit the air pressure) should be adopted is supposed to be relatively small compared to the operative wave conditions, possibly limiting the usefulness of adopting the O2WC concept. Therefore, an evaluation of the relative gains obtained by using the O2WC should be carried out by comparatively assessing the performance of the device, from wave-to-wire, under the wave conditions of a reference installation site, considering the average power output on an annual basis.
It is finally worth mentioning that the additional construction costs, compared to a classical breakwater integrated OWC, due to the need of realizing a double chamber device and installing two PTO systems, as well as the impact on the overall LCOE, should be carefully evaluated in more advanced stages of the device design. It is also foreseen that, although characterized by lower pressure than a classical OWC, the O2WC device would still have to be equipped with extra safety valves to protect the integrity of the mechanical parts under the most extreme wave actions.
5. Conclusions
In this paper, the wave energy conversion performance and capability to reduce the maximum air chamber pressure in the O2WC device have been presented. The O2WC is a hybrid concept between the OWC and the OTD technologies, particularly suited for bottom-standing breakwater integration. The study is based on a laboratory test campaign carried out on a 1:25 scaled model.
The performance of the device has been investigated under different incident wave conditions, evaluating the effect of a set of geometrical parameters (size of the opening hydraulically connecting the OWC and OTD chambers, height of the overtopping threshold in the second chamber).
The maximum capture width CW of the OWC chamber reached a value of around 0.7 in the pure OWC configuration, while the OTD component attained a maximum CW of 0.08. Data analysis revealed that, among the tested geometry alternatives, an optimal value of the height of the overtopping threshold from the second chamber of the device can be detected to maximize the wave energy conversion capability of the overtopping-based component of the system. Further improvements in the conversion performance of the O2WC could be achieved by optimizing the depth of the aperture connecting the two chambers, which influences the resonance frequency of the water column in the OTD chamber.
The presented results show that, in the O2WC, the hydraulic connection between the OWC and the OTD chambers allows reducing the maximum air pressure and airflow rates in the OWC chamber. In this way, it could be possible to implement strategies for the safe functioning of the air turbine under extreme conditions and to extend the operative range of the device, while storing in the form of potential energy in the OTD chamber part of the energy that would be alternatively dissipated employing relief valves. However, it must be highlighted that the decrease of the air pressure oscillation amplitude (and, correspondingly, of water level oscillation and air flow rates) in the OWC chamber results in an equivalent decrease in the primary conversion efficiency of the OWC component of the device, under both operative and extreme wave conditions. Such a decrease in efficiency can be only partially compensated by the additional wave energy conversion process taking place in the OTD component of the O2WC.
Further analyses, comprising a wave-to-wire modelling of the O2WC which includes the air turbine aerodynamics, are fundamental for evaluating the range of conditions in which the proposed concept could effectively offer advantages compared to a classical OWC. Laboratory data acquired in the presented test campaign could be used to validate numerical models aimed at performing a finer geometry optimization of the O2WC device.