Characteristics of Gas–Liquid Slug Flow in Honeycomb Microchannel Reactor
Abstract
:1. Introduction
2. Experimental and Numerical Methods
2.1. Micro-PIV Measurement
2.1.1. Flow Field Test Method
2.1.2. Flow Field Test Apparatus
2.2. CFD Numerical Simulation
3. Results
3.1. Model Verification via Micro-PIV
3.2. Flow Characteristics Analysis
3.3. Pressure Analysis
3.4. Residence Time Distribution
3.5. Velocity and Vorticity Distribution
4. Conclusions
- Under current honeycomb configuration, the liquid slug split at the bifurcation randomly, leading to the non-uniformity of the flow in the microreactor. The flow of liquid slug was dominated by the inertial force.
- The pressure distribution was closely related to the phase distribution. The pressure in the gas phase was higher than that in the nearby liquid phase, and it decreased more slowly along the gas–liquid slug path.
- The increasing inlet gas velocity promoted the fluctuation of pressure inside the honeycomb microreactor, but the main fluctuation frequency remained unaffected. With the increasing inlet gas velocity, the gas phase volume fraction and the gas slug length increased, while the liquid slug length decreased.
- Higher inlet gas velocity increased the turbulence in the liquid phase flow field and resulted in the deviation of residence time distribution from normal distribution, leading to a lower variance of the residence time, which was beneficial for practical high throughput applications. In the gas–liquid interface, there was a sudden change of velocity and secondary flow, which was positively correlated with the velocity magnitude, enhancing the micromixing inside the liquid slugs.
- Vortices and eddy diffusion in the liquid columns are favorable for enhancing the mass transfer inside the liquid.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
Nomenclature
u | fluid velocity (m/s) |
γ | mobility (m3·s/kg) |
λ | density (N) |
ρ | density, (kg/m3) |
μ | dynamic viscosity, (N·s/m2) |
p | pressure (Pa) |
g | gravity vector (m/s2) |
G | chemical potential (J/m3) |
ψ | phase-field associated variable, (dimensionless) |
ε | interface thickness parameter, (dimensionless) |
ϕ | phase-field associated variable, (dimensionless) |
hc | characteristic mesh size of the interface area, (dimensionless) |
Vf1 | volume fraction of the air, (dimensionless) |
Vf2 | volume fraction of the water, (dimensionless) |
Fst | surface tension on the air/water interface, (N/m) |
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Condition | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |
---|---|---|---|---|---|---|---|---|---|
Gas velocity (m/s) | 0.01 | 0.02 | 0.03 | 0.04 | 0.05 | 0.06 | 0.07 | 0.08 | 0.09 |
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Jiang, Y.; Zhang, Y.; Zhang, J.; Tang, Z. Characteristics of Gas–Liquid Slug Flow in Honeycomb Microchannel Reactor. Energies 2022, 15, 1465. https://doi.org/10.3390/en15041465
Jiang Y, Zhang Y, Zhang J, Tang Z. Characteristics of Gas–Liquid Slug Flow in Honeycomb Microchannel Reactor. Energies. 2022; 15(4):1465. https://doi.org/10.3390/en15041465
Chicago/Turabian StyleJiang, Youkai, Yaheng Zhang, Jie Zhang, and Zhiyong Tang. 2022. "Characteristics of Gas–Liquid Slug Flow in Honeycomb Microchannel Reactor" Energies 15, no. 4: 1465. https://doi.org/10.3390/en15041465
APA StyleJiang, Y., Zhang, Y., Zhang, J., & Tang, Z. (2022). Characteristics of Gas–Liquid Slug Flow in Honeycomb Microchannel Reactor. Energies, 15(4), 1465. https://doi.org/10.3390/en15041465