1. Introduction
Singapore’s pivot towards achieving net zero emissions by 2050 comes just two years after previously committing to achieving net zero by the second half of the century [
1]. The significant stakes raised in this national climate target entail the adoption of multiple decarbonization pathways, many of which may take years to fully mature [
2]. Carbon reduction methods consider both
capture and storage (CCS) or utilization (CCU) [
3], with the former focusing on sequestering captured
and the latter focusing on the usage of captured
, especially in traditionally carbon-intensive industries such as cement [
4], steel [
5], and fuels [
6,
7,
8,
9]. CCS has been touted in recent years to be a vital technology for the achievement of net zero targets. Several studies have looked at geological formations [
10], saline aquifers/reservoirs [
11], and even the seabed [
12] as possible avenues for
storage. Previously used for enhanced oil recovery (EOR), the shift towards CCS as a carbon reduction strategy has led to some conflicting viewpoints regarding this technology [
13]. Some studies argue that CCS still lacks the technological maturity and oversight needed to make it a reliable method for
sequestration due to the possibility of leakage and the subsequent need to monitor storage sites [
14,
15,
16]. Furthermore, its primary use for EOR can run counter to the goal of achieving negative emissions and may border on greenwashing [
17]. A study by the Institute for Energy Economics and Financial Analysis (IEEFA) projects that most CCUS projects in Southeast Asia over the next few decades will focus on gas processing applications, implying that
storage is unlikely to have significant impact in reducing the region’s
emissions [
18].
The aviation sector accounted for 2.4% of total global
emissions in 2018 [
19]. International flight emissions are difficult to account for at the country level due to the difficulty of determining where the jet fuel is actually consumed. Thus, while fuel sales for international flights are recorded, they are not included in the Nationally Determined Contributions (NDCs) for emissions [
20]. However, the aviation sector in general remains a target for emission reductions and continues to look for pathways towards decarbonization. One avenue that the sector is looking into is the use of alternative aviation fuels. Chief among these pathways is non-petroleum synthesized jet fuel called sustainable aviation fuel (SAF). Made from waste biomass sources through a variety of biological, thermal, and chemical processes, SAF has the potential to be a low-emission alternative to fossil-based jet fuel. SAF feedstock comes from biomass sources such as waste oil, fats, or wood residues (among others), which are either not available in large quantities (being waste products) or compete with other industries that require the same feedstock (such as ethanol) [
21]. The low availability of feedstock coupled with inefficient yields and high capital investment costs makes SAF a costly substitute fuel for airlines [
21]. Another alternative would be the use of hydrogen-based synthetic fuels (synfuels), which refer to fuels produced from hydrogen and
feedstocks through thermal and chemical processes [
22]. Similar to SAF, synfuels run into similar issues regarding yield and investment costs. However, hydrogen-based synfuel feedstock can be sourced from industrial
emissions and the growing hydrogen market. Arguably, there is potential for synfuel production to initially scale faster and synergize with existing infrastructure and carbon reduction efforts [
23].
The need to switch to alternative aviation fuels is further enhanced by external pressure from regulators. For instance, the European Commission has recently agreed to new rules that require aircraft departing European airports to start increasing the amount of SAF or synfuel used for refueling [
24]. Previous analysis on the use of alternative aviation fuels in Singapore found that synfuels were not viable due to their high cost relative to conventional fuel [
25]. Thus, the use of synfuels is largely dependent on the future improvement of technology to drive costs down and thus make it competitive versus fossil-based jet fuel. However, if viewed as a
utilization method, then one can view the price difference between synfuel and jet fuel as a
utilization price. Clearly, this approach functions as a single-cycle carbon abatement, as the synfuel is burned in a similar manner to conventional jet fuel. However, if the
storage cost is prohibitively expensive or impractical by comparison, then the synfuel functions as a relatively cheap and potentially effective method for
utilization in the interim until technology matures or finds alternative ways to reduce
emissions. Furthermore, it functions as a more accessible alternative to SAF for lowering aviation emissions. Note that as this functions only as a single carbon abatement option, it can either account for reducing aviation emissions, or for reducing emissions for the processes from which
was captured, but not both.
The goal of this paper is to evaluate the feasibility of green hydrogen-based synfuel production as a method that can (1) utilize captured from different point sources, and (2) provide an alternative to storage. Specifically, we propose the following research questions: (1) what is the price of using captured carbon for synfuel production, (2) is local synfuel production more economically viable compared to overseas production (or vice versa), and (3) how do certain cost factors affect the economic viability of synfuel production.
We use Singapore as an example and consider three scenarios: a baseline business-as-usual (BAU) scenario and two synfuel production scenarios, A and B. In the BAU scenario, fossil-based fuel production continues and the aviation sector still relies on fossil-based jet fuel. In Scenario A, synfuel is produced locally via imported green hydrogen and locally captured . In Scenario B, locally captured is exported for offshore synfuel production and the finished synfuel product is shipped back to satisfy local demand. We introduce the utilization price (CUP), which is the estimated price of utilizing captured to produce synfuel, and the consequential utilization price (CCUP), which is the adjusted utilization price that takes into account the avoided emissions of shifting from fossil-based fuel production to synfuel production from green hydrogen and captured . We use input data from the current body of literature on green hydrogen production and transport, CCUS, and synfuel production to calculate the CUP and CCUP under each production scenario. We then conduct a sensitivity analysis with respect to several parameters of interest, namely the hydrogen and feedstock costs, economies of scale, and shipping emissions to determine the feasibility of each scenario.
Given our approach, we find that overseas synfuel production is more economically viable compared to local synfuel production. This is primarily driven by the hydrogen feedstock cost, as it is very expensive to transport under current technology. We also conduct sensitivity analysis on the other cost parameters to determine cases wherein local production can be more viable versus overseas production, or when both production scenarios are very expensive, and provide some future indicators or policies that may signal when these cases can occur.
The rest of the paper is structured as follows.
Section 2 describes the methodology for the study.
Section 3 discusses the initial results.
Section 4 contains the sensitivity analysis for our results.
Section 5 concludes and provides our recommendations.
5. Conclusions
Given the strong commitment to achieving net zero emissions by 2050, Singapore cannot afford to lag behind in the pursuit of decarbonization across many sectors. Singapore’s status as a world-renowned oil refining and trading hub makes its petrochemical sector a large and vital part of its economy. However, it is also an industry with intense emissions. The aviation sector as a whole is also pursuing several decarbonization pathways, one of which is the use of alternative fuels.
This paper looks into the possibility of using green hydrogen-based synthetic fuel production as a utilization method. This can function as a carbon abatement method for the petrochemical sector or the aviation sector. We consider three scenarios of interest: a BAU scenario wherein no carbon reduction occurs and fossil-based fuel production and consumption continues as-is, Scenario A, wherein local captured is processed alongside imported hydrogen feedstock to produce synfuel locally, and Scenario B, wherein local captured is exported to an overseas plant with green hydrogen access and the finished synfuel product is imported back for consumption. We use this framework to answer the following research questions: (1) what is the price of using captured carbon for synfuel production, (2) is local synfuel production more economically viable compared to overseas production (or vice versa), and (3) how do certain cost factors affect the economic viability of synfuel production.
To determine the associated price of synfuel production, we introduce the utilization price (CUP), which is the price of using captured for synfuel production, and the consequential utilization price (CCUP), which is the effective utilization price that accounts for the avoided emissions of fossil-based fuel production. Using the current literature, we estimate the associated costs and emissions under each scenario to calculate the corresponding CUP and CCUP.
Using our estimates, we find that overseas synfuel production is more economically viable compared to local synfuel production, with the best-case CCUP bounds giving a range of USD 142–148/t in 2050, wherein transport and fuel shipping costs are low. This is primarily due to the high cost of hydrogen feedstock, especially the transport cost (regardless of pathway), which can offset the combined costs of transport and fuel shipping.
In general, we find that any increase in the hydrogen feedstock cost can significantly affect the CCUP under Scenario A. While technological improvements can certainly drive down hydrogen costs, governments can also play an active role in lowering costs by providing subsidies (e.g., the Inflation Reduction Act in the US) to incentivize investment in hydrogen production. However, future improvements on the feedstock cost should not be overlooked either, as our analysis shows that driving down costs can also increase the economic viability of synfuel production. Incorporating emission taxes (such as taxing shipping emissions) shows the potential effectiveness of penalties in incentivizing carbon utilization methods such as synfuel production. This is important, as carbon utilization methods have the potential to not only incentivize compliance with carbon abatement measures but also provide intermediate methods to smoothen the transition of industries (e.g., petrochemical, aviation) towards net zero targets. Lastly, we also investigate the effect of economies of scale on synfuel production, emphasizing the importance of existing infrastructure and policies for the synfuel production supply chain to drive down synfuel production costs (or avoid increasing them any further). In particular, major refining hubs such as Singapore may find synfuel production a more viable prospect compared to a country like Australia, where fuel production exists at a significantly lower scale.
Our study incorporates many cost parameter variations as informed by the current literature. However, this also restricts the granularity of our scenario estimates. For instance, infrastructure such as ports and plants can be placed sufficiently far enough from each other to require the use of land transport systems such as pipelines and trucks, which can considerably increase costs. Future studies can also consider other potential overseas sites, which may have different infrastructure and policy structures that can signficantly alter the parameter estimates. Another extension of our study can consider a similar analysis for other utilization methods.