Operational Issues of Using Replacement Fuels to Power Internal Combustion Engines
Abstract
:1. Introduction
- Conventional,
- Nonconventional.
- A mixture of liquefied petroleum gases (mainly propane and butane)—LPG—stored at ambient temperature and pressure (0.3 ÷ 0.5) MPa;
- Liquefied natural gas (mainly methane)—LNG—stored at −162 °C and at atmospheric pressure;
- Compressed natural gas (mainly methane)—CNG—stored at ambient temperature and at pressure (16 ÷ 25) MPa;
- Biogas fuel;
- Biogas fuel purified to natural gas standard, the so-called biomethane.
- Hydrogen—H2;
- Alcohols:
- –
- Methanol—CH3OH;
- –
- Ethanol—CH3CH2OH;
- –
- Higher alcohols, e.g., butyl alcohols—C4H9OH: n-butanol, sec-butanol, isobutanol and tert-butyl alcohol.
- Safety of use;
- Physicochemical stability;
- Compliance with requirements related to physicochemical properties;
- Fulfilment of other functions indispensable in engine operation by ensuring appropriate physical and chemical properties, e.g., anticorrosive, antiwear, washing, with effects on the course of combustion processes, etc.;
- Reducing emissions of substances particularly harmful to the environment, inter alia, by:
- –
- Reducing contents of cyclic organic compounds;
- –
- Reducing contents of impurities and additives contributing to the emission of substances particularly harmful to the environment, among others: lead and sulphur compounds.
- Ensure that engines are as efficient as possible overall with the purpose of protecting natural resources and reducing global emissions from fuel combustion—which translates into the use of fuels with the highest possible calorific value;
- Enable a reduction in the emissions of substances that are particularly harmful to the environment; this translates into minimising the proportion of pollutants and additives in fuels that contribute to the emission of substances harmful to the environment; this also calls for the renewability of fuels to make possible carbon circulation on a small timescale;
- Keep with safety requirements for the use of means of transportation and engines; in this respect, the biodegradability of fuels is also called for;
- Ensure sufficient durability of engines—reducing the generation of wear and tear products as well as waste products due to the operation of means of transportation;
- Be produced and distributed so that the environment is impacted possibly the least.
- Nonrenewable (fossil) fuels;
- Renewable fuels.
- Alcohols (methanol, ethanol, propyl alcohols, butyl alcohols and others);
- Higher carboxylic acids (vegetable oils) and their derivatives (primarily esters)—rapeseed methyl esters (RME, RŐME—German lang.: Rapsölmethylester), soybean oil methyl esters (SBME), sunflower oil methyl esters (SME, German lang.: Sonnenblumenmethylester), palm oil methyl esters (PME, PŐME—German lang.: Palmölmethylester) and coconut methyl esters (CME);
- Biogas—derived from the process of anaerobic decomposition of organic compounds.
- Addition of ethanol to gasoline up to 5% V/V (V/V—volume fraction);
- Addition of vegetable oil methyl esters to diesel fuel up to 7% V/V;
- Fuel B100—vegetable oil methyl esters;
- Fuel B20—20% V/V vegetable oil methyl esters blended with diesel;
- Liquefied petroleum gas;
- Natural gas, biomethane and biogas fuel.
2. Criteria for Qualification of Substitute Fuels for Internal Combustion Engines
- Criteria based on the evaluation of the physicochemical properties related to the use of fuels for engine running;
- Criteria based on the evaluation of the processes occurring in the internal combustion engines powered by the evaluated fuels;
- Criteria based on the evaluation of the performance characteristics of the internal combustion engines powered by the evaluated fuels.
3. Assessment of Bio-Oil Ester-Based Fuels in Terms of Possibilities to Be Qualified as Substitute Fuels for Internal Combustion Engines
- Classic diesel ORLEN VERVA ON BIO (quality certificate no. 14BMK/A/2502)—labelling: DF;
- RME biofuel—with summer additive Bioagra Oil (quality certificate no. 74/E/2014)—labelling: B100.
- Under the study framework, there were determined speed characteristics of basic parameters characterising engine properties:
- Energy-related: torque and effective engine power;
- Economy-related, in light of fuel consumption: mass fuel consumption rate;
- Ecology-related, in light of pollutant emissions: concentrations of substances harmful to the health, contained in exhaust gases: volumetric concentration of carbon monoxide, the volumetric concentration of hydrocarbons, the volumetric concentration of nitrogen oxides and the mass concentration of particulate matter;
- Mass air flow rate;
- Air volume flow rate;
- Exhaust gas mass flow rate;
- Exhaust gas volume flow rate;
- Exhaust gas temperature.
4. Conclusions
- 1.
- For the majority of physical characteristics, there are no substantial differences between the physicochemical properties of DF diesel fuel and B100 fuel apart from a significantly higher oxygen mass content in B100—almost eight times as compared to DF diesel—and a considerably higher kinematic viscosity of B100—almost 1.6 times higher. The density of B100 is higher by almost 6%. The calorific value of B100 is lower by more than 11%. Regardless of the higher density, this results in a reduction of the heat input. Among the advantageous properties of B100, the cetane number higher by almost two should be noted. In addition, the comparably greater viscosity of B100 results in cold filter plugging at a higher temperature by 13 °C compared to that for DF diesel fuel. The viscosity of B100 and its low-temperature properties differ considerably from those of diesel.
- 2.
- The torque of the internal combustion engine was regularly higher for diesel fuel. The average value of the absolute value of the relative torque difference in the speed domain was 5.6%. The torque decrease observed in the case when the engine was powered by B100 fuel was mostly due to the lower calorific value of this fuel (apart from its higher density), resulting in a reduction in the mass fuel application rate. The effective engine power was reduced to the same extent. On the other hand, however, these are not important aspects of engine operation.
- 3.
- In the case of overall efficiency, there is a regular trend towards a higher value for B100 fuel. The difference is not large; the average value of the relative difference in the speed domain is about 1%. This is not a value of considerable importance for engine performance characteristics.
- 4.
- The use of B100 enables a measurable reduction in pollutant emissions. The relative difference in the specific brake emission is 31% for carbon monoxide, 14% for hydrocarbons, 9% for nitrogen oxides and 28% for particulate matter. These are the results important for engine characteristics in relation to emissions of pollutants that are harmful to the health of living beings. The reduction in emissions of carbon monoxide, hydrocarbons and particulate matter is primarily due to a higher mass proportion of oxygen in the fuel molecule. The molecular proximity of oxygen and, above all, of carbon promotes more complete and total combustion, as the reactivity of hydrogen to oxygen is much higher than that of carbon. In addition, there is a lower mass content of sulphur in B100 fuel—3 ppm versus 7.5 ppm for DF diesel. This factor also promotes a reduction in the intensity of particulate matter formation.
- 5.
- The working factor pressure in the cylinder was slightly lower when the engine was powered by B100. The average value of the absolute value of the relative difference in working factor pressure in the cylinder in the crankshaft angle domain ranges between (0.5 ÷ 3.5)%.
- 6.
- The hardness of engine operation was also lower when the engine was powered by B100. The average value of the absolute value of the relative difference of the derivative of the working factor pressure in the cylinder in relation to the crankshaft rotation angle in the crankshaft rotation angle domain is (1.5 ÷ 4.5)%.
- 7.
- The relative heat release rate for B100 was slightly lower compared to DF diesel. The average value of the absolute difference in the relative heat release rate ranges between (3 ÷ 8.5)%.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
List of Acronyms and Symbols
AV - Average Value Operator |
B100 - rapeseed oil methyl ester fuel |
cCO - volumetric concentration of carbon monoxide |
cHC - volumetric concentration of hydrocarbons |
cNOx - volumetric concentration of nitrogen oxides |
cPM - mass concentration of particulate matter |
DF - diesel fuel |
Me - torque |
n - rotation speed |
q - unit heat |
RME - rapeseed oil methyl ester |
Texh - exhaust gas temperature |
Tg - temperature of the working factor |
uC - carbon content of fuel, mass fraction |
uH - hydrogen content of fuel, mass fraction |
uO - oxygen content of fuel, mass fraction |
Δ - difference |
α - angle of crankshaft rotation |
β - relative difference |
δ - Pfaff form |
δq/dα - unit heat release rate |
ηe - overall efficiency |
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Number of cylinders | 1 |
Cylinder diameter | 85.01 mm |
Piston stroke | 90.00 mm |
Displacement | 511.00 cm3 |
Combustion system | Self-ignition |
Timing | Four-valve |
Compression ratio | 17.0 ÷ 17.5 |
Engine power system | Direct injection, single injector, tray system (Common Rail) |
Maximum net power, nonsupercharged | 6 kW |
Maximum net power, supercharged | 16 kW |
Rated speed | 4200 min−1 |
Injection pressure | 180 MPa |
Characteristics | Unit | DF | B100 | Δ | β |
---|---|---|---|---|---|
Density | kg/m3 | 832.5 | 880.0 | 47.5 | 0.057 |
Calorific value | MJ/kg | 43 | 38 | −5 | −0.116 |
Cetane number | 55.6 | 57.3 | 1.7 | 0.031 | |
Kinematic viscosity at 40 °C | mm2/s | 2.87 | 4.50 | 1.630 | 0.568 |
Elemental composition of the fuel | |||||
Carbon content by mass | % m/m | 0.837 | 0.772 | −0.065 | −0.077 |
Hydrogen content of fuel, mass fraction | % m/m | 0.149 | 0.120 | −0.029 | −0.197 |
Oxygen content of fuel, mass fraction | % m/m | 0.014 | 0.108 | 0.094 | 6.676 |
Sulphur content of fuel, mass fraction | ppm | 7.5 | 3.0 | −4.5 | −0.600 |
Turbidity temperature | °C | −9 | −10 | 1 | |
Temperature of fuel filter plugging | °C | −28 | −15 | 13 | |
Fuel ignition temperature | °C | 65 | 101 | 36 |
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Chłopek, Z.; Sar, H.; Szczepański, K.; Zakrzewska, D. Operational Issues of Using Replacement Fuels to Power Internal Combustion Engines. Energies 2023, 16, 2643. https://doi.org/10.3390/en16062643
Chłopek Z, Sar H, Szczepański K, Zakrzewska D. Operational Issues of Using Replacement Fuels to Power Internal Combustion Engines. Energies. 2023; 16(6):2643. https://doi.org/10.3390/en16062643
Chicago/Turabian StyleChłopek, Zdzisław, Hubert Sar, Krystian Szczepański, and Dagna Zakrzewska. 2023. "Operational Issues of Using Replacement Fuels to Power Internal Combustion Engines" Energies 16, no. 6: 2643. https://doi.org/10.3390/en16062643
APA StyleChłopek, Z., Sar, H., Szczepański, K., & Zakrzewska, D. (2023). Operational Issues of Using Replacement Fuels to Power Internal Combustion Engines. Energies, 16(6), 2643. https://doi.org/10.3390/en16062643