Cost Analysis of Prefabricated Elements of the Ordinary and Lightweight Concrete Walls in Residential Construction
Abstract
:1. Introduction
2. Materials and Methods
Prefabricated Concrete and Residential Buildings
3. Results
3.1. Comparison of the Heat Transfer Coefficient through Outer Walls
3.2. Thermal Insulation
- d1, d2, … di—element thickness (cm)
- λ1, λ2, … λi—thermal conductivity coefficient (W/m·K)RT = Rsi + R1 + R2 +…..+ Ri + Rse
- RT—total thermal resistivity (m2·K/W)
- Rsi—thermal resistance on the inner surface, (m2·K/W)
- R1, R2, … Ri—each layer’s thermal resistivity values, (m2·K/W)
- Rse—thermal resistance on the outer surface, (m2·K/W)
4. Discussion
4.1. The Cost Analysis of the Facility Implementation in Prefabricated Technology
- Solution 1
- Prefabricated reinforced concrete (walls, ceilings and stairs): 486.42 monetary units
- Solution 2
- Prefabricated items from concrete products made of sintered and expanded clay aggregate (walls) and prefabricated reinforced concrete (ceilings and stairs): 494.75 monetary units
- Solution 3
- Prefabricated products that were made of lightweight concrete with GEGA (walls) and prefabricated reinforced concrete (ceilings and stairs): 512.87 monetary units.
4.2. The Analysis of Assembly Time
5. Conclusions
Author Contributions
Funding
Conflicts of Interest
References
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On-Site Construction | Off-Site Construction | |
---|---|---|
Labor/time | Labor work intensive. Longer time for construction. | Technology intensive. Shorter time for construction. |
Environmental independence | Remarkably influenced by the ambient temperature and other factors. | Prefabricated components can be directly assembled on site. |
Quality control | Hard to find an agreed standard for various situations. | Quality can be easily controlled, the elements are repeatable. |
Shape flexibility | On-site construction is often applied for buildings with complicated designs. | Buildings are relatively alike due to fixed scale. |
Construction management | Complex management of material stocking, human resources and safety. | Transport of the materials and their stocking can be reduced. |
Resource consumption | Low efficiency of resource usage. Huge energy consumption. | Industrialization of components increases the efficiency of resource usage. A specified factory is usually needed. |
Environmental friendliness | Noise and pollution influence the environment greatly. | Rare noise and pollution, hence, more environmentally friendly. |
Construction function | Special procedures need to be applied for water and fire protection. Lower construction efficiency. | Components of specified functions are precast in factory, which reduces difficulties. |
Structure performance | Better performance in integrality and stability. | Relatively weaker in stability and earthquake-resistance if we use ordinary concrete and better if we use lightweight concrete. |
Kind of the Wall and Indoor Temperature | Heat Transfer Coefficient Umax (W/m2·K) |
---|---|
Outer walls (exposed to the outdoor air) (a) at ti >16 °C (b) at ti ≤ 16 °C where: ti—indoor temperature | 0.3 0.8 |
Inner walls between the heated and unheated rooms, staircases and corridors | 1.0 |
Material | Density in a Dry State ρ (kg/m3) | Thermal Conductivity Coefficient λ (W/m·K) |
---|---|---|
Ordinary concrete | 2200 | 1.30 |
Ordinary concrete with steel rebar (2%) | 2400 | 1.70 |
Concrete with expanded clay aggregate | 1000 | 0.39 |
1100 | 0.46 | |
1200 | 0.54 | |
1300 | 0.62 | |
1400 | 0.72 | |
1600 | 0.90 | |
Concrete with granulaed foam glass aggregate and sand * | 1000 | 0.39 |
Concrete with granulated foam glass aggregate and perlite with dispersed fiber reinforcement | 600 | 0.38 |
800 | 0.46 | |
1000 | 0.51 | |
Concrete with granulaed foam glass aggregate and granilated sintered fly ash aggregate * | 1000 | 0.54 |
1200 | 0.60 | |
1400 | 0.67 | |
1600 | 0.74 | |
Styrofoam (EPS) | 12 | 0.045 |
15 | 0.043 | |
20 | 0.040 | |
Mineral wool | 50 | 0.038 |
90 | 0.039 | |
130 | 0.040 | |
Cement-lime plaster | 1850 | 0.90 |
Gypsum plaster | 1000 | 0.40 |
600 | 0.18 | |
Air | 1.23 | 0.025 |
Thermal Resistance | Direction of the Heat Flow | ||
---|---|---|---|
Horizontal | Horizontal (up) | Vertical (down) | |
Rsi (m2·K/W) | 0.13 | 0.10 | 0.17 |
Rse (m2·K/W) | 0.04 |
Element Sort | Layer Sort | Material Density | Layer Thickness | Thermal Conductivity Coeficient for the Material λ | Layer Thermal Resistivity Ri | Heat Transfer Coefficient for the Wall U | Weight for Wall’s Dimentions (6 × 3 m2) |
---|---|---|---|---|---|---|---|
(kg/m3) | (m) | (W/m2·K) | (W/m2·K) | (W/(m2·K)) | (kg) | ||
Ordinary concrete wall Class C20/25 (wall thickness 39 cm) | Rse | - | - | - | 0.04 | 0.20 | 7524.4 |
Cement-lime plaser | 1850 | 0.015 | 0.82 | 0.02 | |||
Ordinary concrete with a rebar | 2400 | 0.15 | 1.7 | 0.09 | |||
Styrofoam | 12 | 0.21 | 0.045 | 4.67 | |||
Cement-lime plaser | 1850 | 0.015 | 0.82 | 0.02 | |||
Rsi | - | - | - | 0.13 | |||
Lightweight concrete wall with expanded clay aggregate and natural sand LC 20/22 (wall thickness 43 cm) | Rse | - | - | - | 0.04 | 0.20 | 6228.4 |
Cement-lime plaser | 1850 | 0.015 | 0.82 | 0.02 | |||
Concrete with expanded clay aggregate (1600) | 1600 | 0.18 | 0.9 | 0.20 | |||
Styrofoam | 12 | 0.21 | 0.045 | 4.67 | |||
Cement-lime plaser. | 1850 | 0.015 | 0.82 | 0.02 | |||
Rsi | - | - | - | 0.13 | |||
Lightweight concrete wall with granulated foam glass aggregate LC 20/22 (wall thickness 41.5 cm) | Rse | - | - | - | 0.04 | 0.20 | 4705.2 |
Lightweight insulation concrete with granulated foam glass aggregate and perlite (800) | 800 | 0.05 | 0.46 | 0.11 | |||
styrofoam | 12 | 0.2 | 0.045 | 4.44 | |||
Lightweight concrete with granulated foam glass aggregate and fly ash aggregate (400) | 1400 | 0.15 | 0.67 | 0.22 | |||
Gypsum plaster (600) | 600 | 0.01 | 0.18 | 0.06 | |||
Rsi | - | - | - | 0.13 |
Type of Item | Number (m2) or (pcs) of Elements of a Given Type on a Typical Story | Number (m2) or (pcs) of Elements of a Given Type in the Building | Solution 1 Prefabricated Reinforced Concrete | Solution 2 Prefabricated Items from Concrete Products Made of Sintered and Expanded Clay Aggreate | Solution 3 Prefabricated Products Made of Lightweight Concrete with GEGA | |||
---|---|---|---|---|---|---|---|---|
Price per Unit (Monetary Units) | Total Cost (Monetary Units) | Price per Unit (Monetary Units) | Total Cost (Monetary Units) | Price per Unit (Monetary Units) | Total Cost (Monetary Units) | |||
(1) | (2) | (3) | (4) | (5) = (3) × (4) | (6) | (7) = (3) × (6) | (8) | (9) = (3) × (8) |
External load-bearing walls | 57.50 (m2) | 287.50 (m2) | 247.49 | 71,153.38 | 264.22 | 75,963.25 | 300.74 | 86,462.75 |
Outer curtain walls | 216.00 (m2) | 1089.00 (m2) | 226.01 | 246,124.89 | 241.29 | 262,764.81 | 274.64 | 299,082.96 |
Internal load-bearing walls | 220.30 (m2) | 1101.50 (m2) | 233.57 | 257,277.36 | 249.36 | 274,670.04 | 283.82 | 312,627.73 |
Internal partition walls | 33.63 (m2) | 168.15 (m2) | 154.58 | 25,992.63 | 165.03 | 27,749.79 | 187.84 | 31,585.30 |
Ceiling with wreaths | 416.80 (m2) | 2084.00 (m2) | 159.52 | 332,439.68 | 159.52 | 332,439.68 | 159.52 | 332,439.68 |
Stairs—running boards | 6 (pcs) | 30 (pcs) | 2007.35 | 60,220.50 | 2007.35 | 60,220.50 | 2007.35 | 60,220.50 |
Stairs—landing plates | 3 (pcs) | 15 (pcs) | 376.45 | 5646.75 | 376.45 | 5646.75 | 376.45 | 5646.75 |
Sum: 998,855.19 (monetary units) | Sum: 1,039,454.82 (monetary units) | Sum: 1,128,065.67 (monetary units) |
Type of item | Number (m2) or (pcs) of Elements of a Given Type on a Typical Story | Number (m2) or (pcs) of Elements of a Given Type in the Building | Solution 1 Prefabricated Reinforced Concrete | Solution 2 Prefabricated Items from Concrete Products Made of Sintered and Expanded Clay Aggregate | Solution 3 Prefabricated Products Made of Lightweight Concrete with GEGA | ||||||
---|---|---|---|---|---|---|---|---|---|---|---|
Working Time per Work Unit [r-g]* | Working Time per Work Unit [m-g]* | Total Assembly Time (h) | Working Time per Work Unit [r-g]* | Working Time per Work unit [m-g]* | Total Assembly Time (h) | Working Time per Work Unit [r-g]* | Working Time per Work Unit [r-g]* | Total Assembly Time (h) | |||
(1) | (2) | (3) | (4) | (5) | (6) | (7) | (8) | (9) | (10) | (11) | (12) |
External load-bearing walls | 57.50 (m2) | 287.50 (m2) | 0.172 | 0.051 | 14.21 | 0.170 | 0.050 | 14.00 | 0.157 | 0.042 | 12.21 |
Outer curtain walls | 216.00 (m2) | 1089.00 (m2) | 0.165 | 0.042 | 45.94 | 0.153 | 0.040 | 45.20 | 0.148 | 0.036 | 43.81 |
Internal load-bearing walls | 220.30 (m2) | 1101.50 (m2) | 0.165 | 0.042 | 44.95 | 0.165 | 0.040 | 44.15 | 0.155 | 0.036 | 42.82 |
Internal partition walls | 33.63 (m2) | 168.15 (m2) | 0.143 | 0.041 | 7.11 | 0.140 | 0.040 | 7.05 | 0.125 | 0.037 | 6.79 |
Ceiling with wreaths | 416.80 (m2) | 2084.00 (m2) | 1.180 | 0.063 | 150.20 | 1.180 | 0.063 | 150.20 | 1.180 | 0.063 | 150.20 |
Stairs—running boards | 6 (pcs) | 30 (pcs) | 1.053 | 0.374 | 12.21 | 1.053 | 0.374 | 12.21 | 1.053 | 0.374 | 12.21 |
Stairs—landing plates | 3 (pcs) | 15 (pcs) | 0.752 | 0.330 | 5.01 | 0.752 | 0.330 | 5.01 | 0.752 | 0.330 | 5.01 |
Sum: 279.63 (h) | Sum: 277.82 (h) | Sum: 268.04 (h) |
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Kurpinska, M.; Grzyl, B.; Kristowski, A. Cost Analysis of Prefabricated Elements of the Ordinary and Lightweight Concrete Walls in Residential Construction. Materials 2019, 12, 3629. https://doi.org/10.3390/ma12213629
Kurpinska M, Grzyl B, Kristowski A. Cost Analysis of Prefabricated Elements of the Ordinary and Lightweight Concrete Walls in Residential Construction. Materials. 2019; 12(21):3629. https://doi.org/10.3390/ma12213629
Chicago/Turabian StyleKurpinska, Marzena, Beata Grzyl, and Adam Kristowski. 2019. "Cost Analysis of Prefabricated Elements of the Ordinary and Lightweight Concrete Walls in Residential Construction" Materials 12, no. 21: 3629. https://doi.org/10.3390/ma12213629
APA StyleKurpinska, M., Grzyl, B., & Kristowski, A. (2019). Cost Analysis of Prefabricated Elements of the Ordinary and Lightweight Concrete Walls in Residential Construction. Materials, 12(21), 3629. https://doi.org/10.3390/ma12213629