Enhancement of Microwave Heating Technology for Emulsified Asphalt Mixtures Using SiC-Fe3O4 Composite Material
Abstract
:1. Introduction
2. Materials and Methods
2.1. Materials
2.1.1. Modified Emulsified Asphalt
2.1.2. Mineral Materials
2.1.3. Filler
2.1.4. Additive Materials
2.1.5. Grading
2.2. Experimental Equipment and Methods
2.2.1. Microwave Heating Equipment and Principle
2.2.2. Cohesion Test
- Prepare a specific quantity of mineral materials, modified emulsified asphalt, cement, water, SiC, Fe3O4, and other materials. Prepare SiC-Fe3O4 emulsified asphalt mixture (SF-EAM) specimens and ordinary emulsified asphalt mixture (EAM) specimens without composite materials. Set EAM as the control group. The SF content in SF-EAM is 4%, and the composite ratio of the two materials is SiC = 1:1.
- Prepare standard specimens for adhesive strength testing according to the specifications. Divide the demolded specimens into 6 groups and place them in a laboratory environment at room temperature for 10 min. Then, place them in a microwave oven with a power of 1000 W for 0 s, 30 s, 60 s, 90 s, 120 s, and 150 s. After heating, remove the specimens and place them at room temperature for 20 min (for 30 min adhesive strength testing) or 50 min (for 60 min adhesive strength testing). The curing methods for each group of specimens are shown in Table 7.
- 3.
- Place the cured specimen on the testing platform of the cohesion tester and measure the cohesion according to the specifications, with an accuracy of 0.1 N·m.
- 4.
- Repeat steps (1) to (3) to test the adhesion of EAM and SF-EAM under different microwave exposure times, as shown in Figure 5.
2.2.3. Microwave Heat Curing Process of SF-EAM
- Prepare raw materials according to the ratio of mineral aggregate–emulsified asphalt–water–cement = 100:12.8:6:1 [24]. The mineral aggregate consists of coarse aggregate, fine aggregate, and mineral powder, with coarse and fine aggregates accounting for 89% and mineral powder accounting for 11%. The grading of each component is shown in Figure 2.
- Mix SiC and Fe3O4 evenly in a 1:1 ratio to produce SF, and replace 4% of the mineral powder by mass with SF.
- First, mix the aggregate, mineral powder, SF, and cement at room temperature. Then, add water to the mixture, and finally, add emulsified asphalt and stir evenly. The total mixing time should not exceed 60 s.
- Pour the mixed emulsified asphalt mixture into the test mold, lightly compact, and scrape it flat.
- Demold the specimen, and then place it in the laboratory at room temperature for 10 min for curing. Finally, place it in a microwave oven and heat it with a microwave power of 600–1000 W to cure. During heating, adjust the microwave power according to different specimens to ensure that the maximum surface temperature of the specimen does not exceed 150 °C.
- Remove the heated specimen and continue with subsequent tests according to the standard specifications.
2.2.4. Wet Wheel Wear Test
- The first set includes EAM and SF-EAM specimens subjected to indoor curing, with EAM specimens as the control group.
- The second set includes SF-EAM specimens subjected to both indoor curing and microwave heat curing, with indoor-cured SF-EAM specimens as the control group.
2.2.5. Rutting Deformation Test
- The first group consisted of EAM and SF-EAM specimens after indoor curing, with EAM specimens as the control group.
- The second group underwent experiments on SF-EAM after indoor curing and microwave heat curing, with indoor-cured SF-EAM specimens as the control group.
2.2.6. Road Friction Coefficient Test
- The first group consisted of EAM and SF-EAM specimens after indoor curing, with EAM specimens as the control group.
- The second group underwent experiments on SF-EAM after indoor curing and microwave heat curing, with indoor-cured SF-EAM specimens as the control group.
3. Simulation Study on Microwave Absorption Performance of Emulsified Asphalt Mixture
3.1. Microwave Absorption Performance of Emulsified Asphalt Mixture
3.2. Simulation of Microwave Heating Temperature Field for Emulsified Asphalt Mixture
3.2.1. Constitutive Relationship between Microwave Field and Temperature Field
3.2.2. Simulation Model of Microwave Heating Emulsified Asphalt Mixture
- During microwave heating, the thermal parameters such as heat capacity and electromagnetic parameters, such as the dielectric constant of emulsified asphalt mixture specimens, remain constant.
- The influence of the internal electromagnetic field of emulsified asphalt mixture specimens is ignored.
- After the microwave is absorbed by the emulsified asphalt mixture specimen, the microwave energy is completely converted into thermal energy.
- The material inside the emulsified asphalt mixture specimen is homogeneous and isotropic.
- The interior of the microwave oven is homogeneous and smooth, and does not absorb microwaves. Other materials inside the microwave oven do not absorb microwaves except for the specimen.
3.2.3. Simulation Results of Microwave Heating Emulsified Asphalt Mixture
4. Results and Discussion of Microwave Curing Performance Test
4.1. Cohesion Test
4.2. Wear Resistance Performance Test
4.3. Water Damage Resistance Performance Test
4.4. Anti-Rutting Performance
4.5. Anti-Slip Performance Test
5. Conclusions
- The SiC-Fe3O4 composite material (SF) formed by mixing SiC and Fe3O4 can improve the material’s relative dielectric constant (εr) and loss tangent value (tanδ), thereby enhancing the microwave absorption performance of emulsified asphalt mixtures.
- The numerical simulation results from COMSOL show that compared to EAM, the temperature changes in S-EAM, F-EAM, and SF-EAM increased by 31%, 34%, and 41%, respectively. Therefore, the microwave absorption performance improvement effect of the SiC-Fe3O4 composite material is more significant than that of a single material.
- As the microwave heating time increases, the adhesion of SF-EAM first increases and then decreases. When microwave heating is 90 s, the 30 min and 60 min cohesion force of SF-EAM reach the maximum values of 2.5 N·m and 2.8 N·m, respectively. Therefore, the recommended microwave heating time for SF-EAM in this study is 90 s.
- After microwave heating and curing, the 1 h wet wheel wear value is 399.7 g/m2, the 6-day wet wheel wear value is 643.3 g/m2, the wheel track deformation rate is 4.21%, and the swing value of SF-EAM is 68°, which all meet the specifications. Therefore, microwave heating can not only improve the early strength of SF-EAM but also ensure that its road performance, such as wear resistance, water damage resistance, rutting resistance, and skid resistance, meets the requirements of the specifications.
- The particle size range of SiC and Fe3O4 used in this paper is 0.07~0.075 mm, and the influence of materials with other particle sizes on the microwave absorption performance of emulsified asphalt mixture was not considered. Therefore, further research is needed for materials with other particle sizes.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Test Item | Unit | Standard Specifications | Test Result | Test Method | |
---|---|---|---|---|---|
Percentage of sieve residue | % | ≤0.1 | 0.05 | T0652 | |
charge | / | Positive charge of cation | Positive charge of cation | T0653 | |
Evaporative residue content | % | ≥60 | 65 | T0651 | |
evaporative residue properties | penetration | 0.1 mm | 40~100 | 80 | T0604 |
softening point | °C | ≥53 | 66 | T0606 | |
ductility | cm | ≥20 | 30 | T0605 | |
solubility (Trifluoroethylene) | % | ≥97.5 | 98 | T0607 | |
storage stability | 1d | % | ≤1 | 0.5 | T0655 |
5d | % | ≤5 | 2.5 |
Material | Test Item | Unit | Standard Specifications [15] | Test Result | Test Method |
---|---|---|---|---|---|
coarse aggregate | Stone crushing value | % | ≤26 | 15 | T0316 |
Los Angeles attrition loss | % | ≤28 | 20 | T0317 | |
Stone polish value | BPN | ≥42 | 50 | T0321 | |
ruggedness | % | ≤12 | 7 | T0314 | |
fine aggregate | Ruggedness | % | ≤12 | 6 | T0340 |
mineral aggregate | Equivalent of sand | % | ≥65 | 78 | T0334 |
Test Item | Unit | Standard Specifications [19] | Test Result | Test Method |
---|---|---|---|---|
Apparent relative density | t/m3 | ≥2.50 | 2.8 | T0352 |
Water content | % | ≤1 | 0.8 | T0103 |
Particle size range < 0.6 mm | % | 100 | 100 | T0351 |
<0.15 mm | % | 90~100 | 98 | |
<0.075 mm | % | 75~100 | 92 | |
Coefficient of water affinity | / | <1 | 0.8 | T0353 |
Index of plasticity | / | <4 | 3 | T0354 |
Test Item | Unit | Standard Specifications [21] | Test Result | Test Method | |
---|---|---|---|---|---|
setting time | initial setting | min | ≥45 | 132 | T0505 |
final setting | min | ≤600 | 270 | ||
compressive strength | 3 d | MPa | ≥17.0 | 20.4 | T0553 |
28 d | MPa | ≥42.5 | 47.6 | ||
flexural strength | 3 d | MPa | ≥4.0 | 5.3 | T0558 |
28 d | MPa | ≥7.0 | 8.2 |
Test Item | Unit | Standard Specifications [19] | Test Result | Test Method |
---|---|---|---|---|
Apparent relative density | t/m3 | ≥2.50 | 3.1 | T0352 |
Water content | % | ≤1 | 0.01 | T0103 |
Particle size range < 0.6 mm | % | 100 | 100 | T0351 |
<0.15 mm | % | 90~100 | 100 | |
<0.075 mm | % | 75~100 | 95 | |
Coefficient of water affinity | / | <1 | 0.4 | T0353 |
Index of plasticity | / | <4 | 3 | T0354 |
Test Item | Unit | Standard Specifications [19] | Test Result | Test Method |
---|---|---|---|---|
Apparent relative density | t/m3 | ≥2.50 | 4.7 | T0352 |
Water content | % | ≤1 | 0.05 | T0103 |
Particle size range < 0.6 mm | % | 100 | 100 | T0351 |
<0.15 mm | % | 90~100 | 100 | |
<0.075 mm | % | 75~100 | 95 | |
Coefficient of water affinity | / | <1 | 0.6 | T0353 |
Index of plasticity | / | <4 | 2.5 | T0354 |
Item | Thirty-Minute Adhesive Strength | Sixty-Minute Adhesive Strength | ||
---|---|---|---|---|
Microwave Heating Time (s) | Total Maintenance Time at Room Temperature (min) | Microwave Heating Time (s) | Total Maintenance Time at Room Temperature (min) | |
1 | 0 | 30 | 0 | 60 |
2 | 30 | 30 | 30 | 60 |
3 | 60 | 30 | 60 | 60 |
4 | 90 | 30 | 90 | 60 |
5 | 120 | 30 | 120 | 60 |
6 | 150 | 30 | 150 | 60 |
Temperature (°C) | 0 | 5 | 10 | 15 | 20 | 25 | 30 | 35 | 40 |
---|---|---|---|---|---|---|---|---|---|
Temperature correction value | −6 | −4 | −3 | −1 | 0 | +2 | +3 | +5 | +7 |
Material | /°C | /MHz | |||
---|---|---|---|---|---|
Water | 25 | 300 | 77.5 | 0.016 | |
25 | 3000 | 76.7 | 0.157 | ||
Pure asphalt | 26 | 3000 | 2.5 | 0.001 | |
Aggregate material diorite | 20 | 2450 | 5.6~7 | 0.018~0.036 | |
Asphalt mixture | Containing diorite | 20 | 2450 | 5.8 | 0.034 |
Containing limestone | 20 | 2450 | 6.7 | 0.015 | |
Containing quartz | 20 | 2450 | 4.0 | 0.006 |
Material | Electromagnetic Parameters (at 2.45 GHz Frequency) | |||
---|---|---|---|---|
SiC | 42~45 | 7~10 | 1.2~1.25 | 0~0.1 |
Fe3O4 | 12~13 | 0.1~0.2 | 2.5~3 | 1.3~1.5 |
Specimen | Conductivity (S/m) | ||||
---|---|---|---|---|---|
EAM | 8 × 10−7 | 6 | 0.25 | 1 | 0 |
S-EAM | 8 × 10−7 | 6.34 | 0.33 | 1 | 0 |
F-EAM | 8 × 10−7 | 6.05 | 0.28 | 1.21 | 0.04 |
SF-EAM | 8 × 10−7 | 6.45 | 0.38 | 1.25 | 0.05 |
Specimen | Density (kg/m3) | Thermal Conductivity (W/(m·K)) | Thermal Conductivity (J/(kg·K)) |
---|---|---|---|
EAM | 2500 | 1.5 | 800 |
S-EAM | 2500 | 1.5 | 800 |
F-EAM | 2500 | 1.5 | 800 |
SF-EAM | 2500 | 1.5 | 800 |
Type | EAM | S-EAM | F-EAM | SF-EAM |
---|---|---|---|---|
Minimum temperature (°C) | 40 | 50 | 69 | 77 |
Maximum temperature (°C) | 124 | 155 | 158 | 165 |
Maximum temperature difference (°C) | 84 | 105 | 89 | 88 |
Specimen | Thirty-Minute Cohesion (N·m) | Sixty-Minute Cohesion (N·m) | ||
---|---|---|---|---|
EAM | SF-EAM | EAM | SF-EAM | |
1 | 1.8 | 1.7 | 2.5 | 2.4 |
2 | 1.8 | 1.9 | 2.6 | 2.6 |
3 | 1.9 | 2.2 | 2.7 | 2.8 |
4 | 2.1 | 2.5 | 2.8 | 2.9 |
5 | 2.3 | 2.4 | 2.8 | 2.7 |
6 | 2.2 | 2.2 | 2.7 | 2.5 |
Specimen | Heat Curing Method | One-Hour Wear Value (g/m2) | ||
---|---|---|---|---|
First Value | Second Value | Average Value | ||
EAM | Direct drying | 402.2 | 399.5 | 400.9 |
SF-EAM | Direct drying | 420.7 | 421.2 | 421.0 |
SF-EAM | Microwave heating | 401.0 | 398.3 | 399.7 |
Specimen | Heat Curing Method | Six-Day Abrasion Value (g/m2) | ||
---|---|---|---|---|
First Value | Second Value | Average Value | ||
EAM | Direct drying | 644.5 | 628.8 | 636.7 |
SF-EAM | Direct drying | 687.2 | 695.0 | 691.1 |
SF-EAM | Microwave heating | 645.5 | 641.1 | 643.3 |
Specimen | Heat Curing Method | Width Deformation Rate (%) | ||
---|---|---|---|---|
First Value | Second Value | Average Value | ||
EAM | Direct drying | 3.95 | 4.01 | 3.98 |
SF-EAM | Direct drying | 4.22 | 4.41 | 4.32 |
SF-EAM | Microwave heating | 4.15 | 4.26 | 4.21 |
Specimen | Heat Curing Method | ) | ||||
---|---|---|---|---|---|---|
First Value | Second Value | Third Value | Average Value | |||
EAM | Direct drying | 66.5 | 66.1 | 66.9 | 66.5 | 69 |
SF-EAM | Direct drying | 65.2 | 67.1 | 66.4 | 66.2 | 68 |
SF-EAM | Microwave heating | 66.0 | 66.1 | 65.8 | 66.0 | 68 |
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Xu, S.; Xu, W.; Chen, Y.; Li, J.; Li, Y. Enhancement of Microwave Heating Technology for Emulsified Asphalt Mixtures Using SiC-Fe3O4 Composite Material. Materials 2024, 17, 4572. https://doi.org/10.3390/ma17184572
Xu S, Xu W, Chen Y, Li J, Li Y. Enhancement of Microwave Heating Technology for Emulsified Asphalt Mixtures Using SiC-Fe3O4 Composite Material. Materials. 2024; 17(18):4572. https://doi.org/10.3390/ma17184572
Chicago/Turabian StyleXu, Sheng, Wen Xu, Yixing Chen, Jiaqi Li, and Yueguang Li. 2024. "Enhancement of Microwave Heating Technology for Emulsified Asphalt Mixtures Using SiC-Fe3O4 Composite Material" Materials 17, no. 18: 4572. https://doi.org/10.3390/ma17184572
APA StyleXu, S., Xu, W., Chen, Y., Li, J., & Li, Y. (2024). Enhancement of Microwave Heating Technology for Emulsified Asphalt Mixtures Using SiC-Fe3O4 Composite Material. Materials, 17(18), 4572. https://doi.org/10.3390/ma17184572