2.1.1. Determination of Experimental Factors and Evaluation Indicator
This study intends to investigate the soil–mechanical properties of earth augers using orthogonal experimental methods. To identify the experimental factors and evaluation indicators, theoretical mechanics principles were initially applied to analyze the drilling mechanism of the auger.
Figure 1 depicts a schematic representation of the interaction between the auger and the soil, providing a visual illustration of the contact between the two. According to the pre-experiment and tree planting technical requirements, the auger in the vertical plane forms an angle with the sloping ground to ensure the verticality of the pit body. Therefore, the working process of the auger can be divided into two parts, the first of which is slope cutting. The auger works in the first area, as shown in
Figure 2, and the two spiral blades alternately dig the soil. The second process is deep digging. The auger works in the second area of
Figure 2. The spiral blades are completely immersed in the soil. The continuous cutting pushes the soil flow continuously upward on the surface of the spiral blades. After the soil rises to the upper end of the spiral blades, it is thrown to the edge of the pit, as shown in
Figure 2.
According to the pre-experiment, the soil involved at an instantaneous moment during digging can be divided into three areas before analysis, which were the cutting zone, the disturbance zone, and the static zone, as shown in
Figure 1. The cutting area is where the soil is just cut off by the spiral blade and is away from its original position. The disturbance zone is where the soil has yet to be touched by the spiral blade, but it has been loosened due to the pressure disturbance from the lower end of the spiral blade and the soil in the cutting zone. The static zone refers to the area where the soil is still in its original position, not in contact with the spiral blade.
This study regards the soil in the cutting area as the mass point and establishes 3D Cartesian coordinates with the opposite direction of gravity as the
Z axis. To simplify calculations, the
X–
Y plane (horizontal plane) is used as the plane where the circumferential speed of the spiral wing is located. Based on the theorem of velocity components and
Figure 3a, Equation (1) can be obtained.
where
is the absolute velocity. The absolute motion is the irregular spiral curve motion that flows to the pithead. The
instantaneous direction is the direction of the motion tendency of point (
p).
is the transport velocity. The translational motion is a composite motion of the circular motion of the spiral blade and the downward feed motion of the auger.
is the relative velocity. The relative motion is the movement of the soil particle
relative to the spiral surface. It moves upward along the surface of the spiral blade. The instantaneous direction is the tangent direction of the spiral surface at point
. The velocity of the soil particle
cannot be clearly expressed in a certain plane; therefore, the spatial system is needed to perform the calculation, as shown in
Figure 3b. The absolute velocity
can be decomposed into three component velocities, as shown in Equation (3).
where
is the circumferential velocity of the soil particle
;
is the downward feed motion of the auger.
is the feed distance of one revolution of the auger.
is the time it takes for the auger to make one revolution.
is the angular velocity of auger rotation.
is the radius of the auger.
is the angle between the transport velocity and the
X–
Y plane.
is the angle between the relative velocity and the
X–
Y plane.
is the angle between the relative velocity and the
X–
Z plane. Based on the description of the movement of the soil particle, it can be known that its movement trajectory is an irregular spiral curve. While the soil moves upward, it also rotates around the drill axis.
Figure 3c is the acceleration analysis diagram of the soil particles, and Equation (4) is formed based on the acceleration composition theorem, where
is the absolute acceleration, and the direction and size are unknown.
is the tangential acceleration of the implicated motion. Because the dig velocity is fixed, the angular acceleration is 0. The value of
is 0. Similarly, the value of the relative velocity tangential acceleration (
) is 0.
is the normal acceleration of the implicated motion, and it points towards the center of rotation.
is the normal acceleration of the relative velocity, and it points towards the center of curvature of the spiral.
is the Coriolis acceleration, and its direction is opposite to
. The value of various accelerations can be expressed as Equation (5). To describe the forces in the digging process more accurately, the particle
was regarded as a block in the analysis, as shown in
Figure 3b. In this way, the particle
contains six surfaces, which can facilitate the analysis of the force in various directions. The dynamic analysis of the digging process can be expressed as Equation (6).
where
is gravity,
is the weight of the soil, and
is the gravitational acceleration.
is the pressure of the soil above the soil particle
.
is the friction between the soil particle
and the soil above it.
is the friction coefficient between the different parts of the soil.
is the supporting force of the soil particles on the surface of the spiral blade.
is the friction between the soil particle
and the surface of the spiral blade.
is the friction coefficient between the soil and the surface of the spiral blade.
is the pressure of the outer soil on the soil particle
.
is the friction between the soil particle (
p) and the outer soil.
is the pressure of the inner soil on the soil particle
.
is the friction between the soil particle
and the inner soil.
is the propelling force of the soil in the back for particle
.
is the resistance of the front soil towards particle
.
is the inertial force of the soil particle (
in movement. At a certain moment,
appears as a centrifugal force, pointing towards the wall of the pit.
During the digging process, the primary function of the auger is to uplift the soil. Improving the efficiency of conveying soil is of paramount importance. Due to the presence of slopes, the distance of throwing soil that is ejected during digging will increase the workload for subsequent soil handling. Based on practical work experience and theoretical analysis, the controllable factors influencing the auger’s soil lifting capability primarily include the helix angle, rotational speed, and feed rate.
Conducting virtual experiments based on the orthogonal experimental method to evaluate the operational performance of the auger, the helix angle of the auger (A), the rotating speed of the auger (B), and the feeding speed (C) were selected as experimental factors, while the efficiency of conveying soil (R1) and the distance of throwing soil (R2) were set as experimental indicators. The efficiency of conveying soil refers to the quantity of soil ejected from the pit per unit of time. The distance of throwing soil refers to the distance between the farthest soil particles and the center of the rod plus the radius of the auger.