1. Introduction
This research for sustainable supply networks was carried out in the context of the primary sector of the economy, specifically, small, medium, and artisan mining enterprises (PAMMA), whose main purchasing power stems from state-owned metal refineries, i.e., the area that includes all economic activities dedicated to the extraction of natural resources, obtaining in exchange raw materials, which are earmarked for processing by the plants. This study seeks to identify the specific factors of sustainability for primary supply networks in the industry, particularly for mining, considering the impact of incorporating an intermediate step into the supply network, such as a mineral storage warehouse or deposit, in order to reduce transport costs in the operations of small miners and bring the purchasing power of the government or private sector buyers, closer to small producers.
Small and medium-sized mining is of great importance in Chile; proof of this is that there are several development institutions in the government that provide assistance to this sector, generating economic loans with preferential rates, as well as bringing the milling and purchase points to the sites distributed throughout the entire length of the country. Further proof of this is that the government constantly promotes laws that benefit this sector. Former President Michelle Bachelet on 21 November 2016 initiated a bill to stabilize the price of copper for small-scale mining. As she quoted, “In Chile, small-scale mining has been present since before the founding of the Republic; since then, it has been a key economic activity in its development, both in the north and in the center of the country” [
1]. In this context, cities and towns depend directly on this activity, generating employment and a productive chain. However, this sector is highly vulnerable to changes in metal prices in international markets; thus, the adoption of public policies that allow its stable development is justified. According to estimates by the Chilean Copper Commission (COCHILCO), the value of small-scale mining production in 2015 was approximately 320 million USD, corresponding to some 58,000 tons of fine copper. In terms of direct employment, assuming an average of seven people per job, small-scale mining comprises some 6300 workers. For its part, the average copper production of small-scale mining, between 2007 and 2015, was 81,000 fine tons. This is especially relevant in geographic areas where small-scale mining has a high impact, such as the Antofagasta, Atacama, Coquimbo, and Valparaíso regions in north of the country. In particular, it is the main economic support in those sectors characterized by less productive diversification and with operations far from the main centers of local consumption, according to data from the National Service of Geology and Mining (SERNAGEOMIN) for the year 2015. In this same sense, in accordance with the information of the National Mining Enterprise (ENAMI) regarding producers who make sales in some of its agencies, it is highlighted that small mining is an important source of work for micro-entrepreneurs and small entrepreneurs, with approximately 1312 producers registered by ENAMI, of which an average of 905 made regular deliveries in 2015. In addition, the sensitivity of small-scale mining associated with the price of copper stands out, since the number of producers with regular deliveries to ENAMI was, on average, 1566 in 2011, falling to the 905 mentioned above, due to the drop in the price of copper.
Currently, the business model consists of the delivery of mineral by the supplier of small mining and the purchase of minerals by state-owned metal refineries. Adding an intermediate step in the supply network contributes to sustainability, since the current configuration produces impacts or extra costs that threaten efficiency at the three levels of economic, environmental, and social impact [
2]. According to the opinion of experts, seven criteria have been incorporated to establish the sustainability of the processing plants: productivity, efficient transportation, energy efficiency, infrastructure cost, water use, waste, and security.
In the last 10 years, global awareness has broadened to promote and accelerate the transition toward a circular economy that seeks to eliminate waste and help the regeneration of natural ecosystems. It has added to the previous trend of the impact of digital transformation and the incorporation of Industry 4.0 practices that create opportunities to manage the change of companies toward what is known as glocalization [
3], i.e., business models with a global perspective, but whose behavior is local, with a focus on territorial management, making the regions or territories relate physically and virtually and creating a specific economic and social link for each community, but considering the impact or effects on a global scale.
In turn, this study seeks to carry out measurements and collect information to determine the level of efficiency in the sustainable supply network to support public investment management aimed at raising the standards of small-scale mining supplier networks. It is cheaper to design supply chain logistics with climate change impacts in mind from the start than to pay for disruptions and damages in the event of failures, considering the impact on local communities, conflicts, and operating costs and closing, since Chile joined the OECD and follows its indications about investments and sustainability [
4]. This will make it possible to explain the behavior of an industrial sector and its evolution over time. From the problem posed above, the following research question arises: Where is the intermediate purchasing power for a sustainable mining supply network located?
Our research work contributes to the SSC literature and public policy development in several ways. In the first place, the model makes it possible to measure the costs ingroups or subgroups of companies that make up a supply network, incorporating in a novel way the sustainability index of the sector of companies that make up the network. Because global economies have entered an era of sustainable innovation distribution, the literature on SSC will benefit from a methodological proposal based on business networks such as the one presented in this research work. Secondly, the cost model based on company networks includes the positioning of companies in the primary sector of the economy in a competitive scenario when evaluating their levels of sustainability. Traditionally, these measures focus on the investments of each company, i.e., they treat companies as isolated entities. Thirdly, the research has been developed looking for a procedure that overcomes the persistent limitation that derives from the dependence on survey data and the unavailability of sustainability investment data for many companies. Only 2% of the companies in the region have registered to report their sustainability plans to the Ministry of the Environment. The sustainability index measurement approach has made it possible to base the findings on observations for 527 small-scale mining companies over a period of just over 3 years.
This article is organized as follows:
Section 2 presents the literature review;
Section 3 presents the research method and tools;
Section 4 presents a case study;
Section 5 presents the results;
Section 6 presents the discussion. Conclusions and opportunities for future work are presented in
Section 7.
2. Literature Review
A reference point in the literature is the sustainable supply chain (SSC), which, in general terms, can be defined as a system for the management of integrated operations of forward and reverse supply chains [
5]. The SSC is an initiative that broadens the scope of value creation through product reconstruction activity [
6]. As an important aspect of the circular economy and resource efficiency [
7], the sustainable supply chain is seen as a promising strategy to ensure long-term availability of materials by creating additional sources of supply through process redesign and recycling [
8].
Downsizing of the extractive industry and recycling reduce the need for minerals delivered by the mining industry and also reduce the negative environmental consequences of their extraction and processing [
9]. The existing supply chain literature does not provide comprehensive indications for the development of SSCs. Current research rather focuses on SSC subsystems, such as reverse supply chain and reverse logistics, with limited understanding of the supply chain as a whole [
10]. There is an imperfect overlap of the sustainable business model concept and its subcategories such as circular supply chain models [
11].
In the industrial sectors of small producers, where there is little formalization of their activities, it reduces the efficiency of evaluations and the analysis of public policy proposals for solutions for the sector, while also making it difficult to apply promotion instruments, by both public and private institutions. PAMMA has its own dynamics and requires a particular analysis for each of the nodes in the supply network. It is necessary to consider the variations in the quantity produced, which is due to the intermittence of its producers that are sensitive to periods of activity defined by the cycle of metal prices, annual cycles, or seasonality [
12]. Given the intermittency in production that impacts the logistics network with variations, it is necessary to incorporate the analysis of a sustainable supply where it is possible to visualize the limitations in the production, transport, and process capacity of the network system [
13].
The circuits of the supply chain have development potential in the primary sector of the economies, as well as in the PAMMA, with an impact on climate change compared to other process redesign scenarios [
14]. Currently, mining faces great challenges [
15]. Staying competitive as an industry is critical [
16], as the mining sector must deal with deteriorating grades in deposits, longer travel distances, higher hardness, and impurity content in minerals, all normally associated with greater depth of deposits. For years, large mining companies have promoted the outsourcing of a significant number of supply and service functions, which generates an important development of external companies that form supply chains for the mining industry. This development has proven to be an effective mechanism to activate the dynamism of the mining sector toward a broader and more diverse set of sectors that shape the world economy [
17]. Taking all this into account, supply chains play an essential role, both for the economy and for mining companies [
18]. Therefore, it is necessary to have tools that allow managing this change, with the integration of public policies and operational plans of companies in the process of promoting the development of suppliers.
6. Discussion
The sustainable business model in a supply network is the organization of its activities seeking to optimize its competitive position. This includes defining what and how much product to buy and from whom. In the PAMMA mining sector, the supply network faces the dilemma of favoring its operation upstream or downstream in the value chain [
22]. When applying the model, the results of the simulation of scenarios recommend the location of four hubs, intermediate nodes, to add value and encourage investment in the PAMMA supply network. By adding the intermediate steps in the supply chain, total costs increase by more than 16%. However, more than 80% of transportation and production costs are transferred from the small miners to the processing plants.
We observe when comparing the scenarios that the supply networks and their companies that remain with the same technological standard without incorporating environmental stewardship practices or technology have a lower increase in their operating costs. On the other hand, companies that make investments and technological changes that seek energy efficiency and sustainable practices in their operations and transportation that contribute to caring for the environment have higher initial operating costs. The advantage of energy efficiency technologies for the networks of companies that make the investments is that the variable costs are lower; for this reason, the decrease in operating costs can only be appreciated when the mining companies that make the technological changes have a higher production volume. An interesting aspect to deepen is to incorporate sustainability in the supply network where a distributive effect occurs for the companies that comprise it. The average income of the mining supply network that does not apply sustainability and energy efficiency standards can grow. This reflects that the companies that made changes had a higher average cost of operating their processes.
Figure 5 shows the results of the location algorithm for the processing plants in yellow and the location proposed by the location algorithm for the purchasing power hubs in black.
One observation derived from this research is that, given the scenario of environmental contingency due to climate change, mining companies should implement circular economy and energy efficiency technologies, which are supposed to be cheaper. Could the results change? According to the results obtained, we cannot yet say that the costs of the supply chain would fall with the introduction of energy efficiency technologies and environmental practices in companies over supply networks that do not make improvements in their processes. On the other hand, if the cost estimator had shown an increase in the value of an order of magnitude similar to the variation in the sustainability score by processing plants, it could not be said that there would be an increase in costs either. A measurement error would be enough to reject the following hypotheses:
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Sustainability increases supply network costs;
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Sustainability reduces supply network costs.
It is still a matter of debate whether investments in sustainable practices and energy-efficient technologies have a positive impact on operating costs in the network. However, if the data existed in the PAMMA sector, the calculation would have been performed in the same way: the operating costs of a sustainable supply network would be calculated, the costs of a network without sustainable practices would be introduced, the cost of inputs would be calculated, and the cost change for the supply network would be calculated. However, when reviewing the two previous hypotheses, considering the economies of scale, the two hypotheses can be accepted. In the case of companies that do not make technological changes, their costs would be low. In this case, the result of the change would depend on the loss of economies of scale and the cost levels of the companies that make up the PAMMA supply network.
There is a permanent effort by small mining operations to lower their production costs, ensuring an improvement in their global value given the price at which the government agency will make payments for minerals. The challenge is to show the commitment to remain in the market, making investments in technologies that are friendly to the environment and contribute to reducing the carbon footprint. These investments are irreversible and tend to increase fixed costs and decrease variable costs, thereby increasing the exit barriers of a company in the PAMMA sector.
7. Conclusions and Future Research
In this article, we presented a method for the redesign of the supply chain of the small, medium, and artisanal extractive mining sector in order to minimize the costs of transportation between these locations and the plants which process the mineral extracted at those facilities. Since the extractive sites are numerous and spread over an extended geographical region, the proposal is based on identifying centroids or medoids to become hubs or concentration sites to gather the production to be sent to the processing plants. That is, instead of a direct transportation mode, a hub is determined to receive and send the material to the next step of the supply chain. This configuration is expected to contribute to sustainability by minimizing transportation costs due to economies of scale in the movement of a larger amount of material and reducing the CO2 emissions.
The approach to locate the hubs was the K-medoids method followed by a refined search by k-means. The numerous mining operations were grouped by the K-medoids algorithm by identifying clusters of working sites; for each cluster, a centroid was found such that the distances within the cluster were minimized. Once the source nodes of the clusters were found, a transport optimization model was developed in order to find the flows toward the plants that minimize the total cost. By minimizing costs, the global value of the chain was maximized.
A case study in the northern region of Chile was presented showing the sequential steps of the models. Ongoing research is addressing other issues to further investigate the effect of sustainable technologies over the optimization of the supply chain operations, such as renewable energy sources, cleaner transportation, and circular economy practices.