1. Background
Pavement maintenance has advanced from a notion in the 1960s to present-day common and practical implementations in many countries [
1]. Pavement maintenance management systems were well-developed in different organizations across the world, but they did not take shape until the mid-to-late 1970s when they incorporated all of these operations into a functioning PMS. The World Bank has carried out a variety of road projects since 1968 and has established many assessment modules, including models of pavement efficiency. They have spread worldwide (to over 100 countries) and need to be tailored to local conditions [
2]. Road transport infrastructure deteriorates as a result of aging, vulnerability to weather and traffic, and backlog repairs. As a consequence, one primary issue involves the viability of these infrastructures. The latest developments suggest that there are substantial and growing expenses surrounding sustainable transport networks. As a result, the overall thinking regarding infrastructure management that takes maintenance needs into account is gaining importance [
3]. From 2008 to 2028, it is projected that an annual expenditure of
$USD 101 billion will be needed to sustain all USA highways and that failure to deliver the funds will further weaken road networks [
4]. The USA already invests over USD 184 billion annually to repair and expand its road networks [
5]. More than GBP 15 billion is expected to be spent in England to expand its road networks [
6].
Flexible pavements experience numerous distress indicators, including cracks, potholes, erosion, etc. It is not easy to identify the existence of various distress indicators. Distress position, scale, severity, and mapping are key problems [
7]. Inspectors walking around the segment of a highway have historically carried out thorough manual checks. They are replaced by advanced distress investigation approaches owing to additional time and resources, ranging from contactless high-speed laser sensors to machines that capture video photographs of the pavement’s surface [
8]. Later, processing algorithms are used to classify forms of cracks and other situations commonly focused on neural networks [
9]. Typically, pavement administrators face problems, such as fault classification and lengthy evaluation turnaround periods [
10,
11]. The pavement’s structural capability assessment shows the pavement’s residual existence, i.e., the number of load repetitions that it can endure. The structural capacity of a road considers the structural capacities of all road layers and the soil and foundation states [
12]. A comprehensive literature review was carried out for this study and the core summaries of the selected recent work are shown in
Table 1.
PMSs have been the topic of key research studies and a sufficient number of works have already been conducted on PMSs; however, limited attempts have been made on the design of low-cost PMSs. Most PMSs have been designed for developed countries, whereas limited attempts have been made for developing countries, where road management agencies are facing substantial financial challenges in managing the maintenance schemes for their existing road networks.
A PMS is a comprehensive, reliable approach for maintenance and rehabilitation needs, in deciding goals, and the optimum repair period [
31,
32,
33]. The usefulness of PMSs depend on the data being used [
34]. Primary data categories include pavement quality scores, costs, roadway building backgrounds and repair, and traffic loading. Identifying and assessing pavement conditions and identifying the causes of erosion significantly emphasize PMSs [
35]. A PMS tends to eradicate human subjectivity from the equation when properly handled, creating impartial judgments. The general efficiency of the road infrastructure increases as the usable funds for the system are extended [
36].
To preserve the pavement’s infrastructure and support its customers, considerable efforts are made each year, involving labor, money, and other services [
37]. Adaptation to global climate change is projected to generate the need for a significant rise in pavement maintenance investments [
38,
39]. Pavement activities need to be prioritized to minimize the costs of maintenance activities and to maximize the life cycle of the network [
31]. To reach this goal, a robust and accurate deterioration model is needed [
40]. By reducing the errors in deterioration models, agencies can obtain significant budget savings through timely intervention and accurate planning [
41]. Long-term and short-term planning techniques that are possible with deterioration models are even more critical when highway agencies have limited funding [
42].
Single-goal or multi-goal optimization techniques are used to control paving. Various strategies used for optimizing a single goal, such as lowering expenses or optimizing the advantages of care in terms of road conditions or life span [
43]. The study on pavement maintenance is critical to establish multi-goal optimization methods. Efficient road maintenance preparation is also the primary objective of every road administrator, in order to schedule maintenance operations based on available funds [
44]. A PMS is an organized procedure used to administer and sustain roadways, efficiently and economically, based on statistical and quantitative methodologies. Thus, this study examines the previous works conducted on PMS in various countries. A critical review was conducted and the gap in this study is also highlighted. It investigates the methods used for decision-making in various PMSs. This paper also identifies all of the possible defects that may occur in a flexible pavement and evaluates the relationships between the defect classes.
2. Research Methodology
A comprehensive process was designed for this study. As there are various stages involved in the research, a complete research flow is presented in
Figure 1.
A comprehensive literature review was conducted for this research and the research gaps were highlighted from previous research. A review of various PMS research studies was conducted and input from these studies was considered when finalizing the list of indicators (defects). A questionnaire was designed in the next phase to seek the expert’s opinion on the defects and the priorities for flexible pavement maintenance plans. The questionnaire was sent to nearly 350 experts (via email and hard form) who were working and had experience in flexible pavement maintenance schemes. A total of 283 questionnaires were successfully received and raw data were cleaned to observe any missing data points.
Based on the nature of the study, the data were collected from experts and professionals working in the National Highway Authority (NHA), Pakistan. The data were collected in three different rounds categorized as per the study objectives.
Figure 2 shows the graphical representation of the study area.
A descriptive statistical analysis of the survey was conducted using SPSS, version 25. The response to each question in the survey was imported into SPSS from Google Forms and hard form data in Excel. The complete data from 283 respondents for each question were plotted in the SPSS interface. The aggregated mean score (AMS) was used as a data analysis approach. The AMS has been successfully used numerous times in such data sets [
45,
46]. The result validation was a key milestone in this research; therefore, a two-tier approach was developed. Standard deviation (SD) and skewness–kurtosis tests were conducted on the data in tier one. Both validated questions separately as distinct entities. In tier two, box plotting was also conducted to observe the results’ possible data outliers and fitness.
A box plot, also known as a box and whisker plot, is a type of graph that displays a summary of a large amount of data in five numbers. These numbers include the median, upper quartile, lower quartile, and minimum and maximum data values [
47,
48]. The use of box plots in place of single points in a quality control chart can effectively display the information usually given in X-Bar and R charts, show the degree of compliance with specifications, and identify outliers [
49]. An example of it is shown in
Figure 3.
A box plot is a standardized way of displaying the distribution of data based on a five-number summary (“minimum”, first quartile (Q1), median, third quartile (Q3), and “maximum”). It assists in outlier identification and data grouping density [
50]. A box plot is a highly visually effective way of viewing a clear summary of one or more data sets. It is beneficial for quickly summarizing and comparing different sets of results from different experiments. At a glance, a box plot allows a graphical display of the distribution of results and provides indications of symmetry within the data [
47].
In the last phase, the defect relationships were analyzed using the chi-square test for each primary indicator, which included functional defects, structural defects, safety defects, and serviceability defects of flexible pavements. The chi-square statistic is commonly used for testing relationships between categorical variables as shown in Equation (1). The null hypothesis of the chi-square test is that no relationship exists between the categorical variables in the population; they are independent [
51,
52].
where
C is the degree of freedom,
O is the observed value(s), and
E is the expected value(s).
This statistic can be evaluated by comparing the actual value against a critical value found in a chi-square distribution, but it is easier to examine the
p-value provided by SPSS. To conclude the hypothesis with 95% confidence, the value labeled Asymp. Sig. (which is the
p-value of the Chi-Square statistic) should be less than 0.05 (the alpha level associated with a 95% confidence level) [
51]. A low value for chi-square means that there is a high correlation between two sets of data. [
52,
53].
3. Results and Discussion
Each indicator was analyzed to observe the data set and the specific results of each indicator.
Table 2 shows that the summary of the data collected from experts for structural indicators was only considered for this study.
It can be observed that there are no missing data items and all data points of the expert’s judgment were properly stored from raw data in SPSS. Raw data of each defect were carefully shifted in SPSS format to further assess the results and correlations. A separate box plot assessment was carried out in the next phase to observe the data distribution for all defects considered in the structural indicator category.
Figure 4 shows the results of box plotting.
It can be observed that the data are usually distributed and there are no outliers in the data set for all defects in the structural indicators category. The minimum score of deflection defect is 1, whereas its maximum score is 4 given by the experts. The defection defect has major data set scores from 2 to 3 as its mean lies at score 2 in the 25th quartile. The cases of traverse cracks and block cracks are similar. It can be observed that longitudinal cracks have similar data distribution-like deflections, traverses, and block cracks, but the mean lies in the 75th quartile, which is a mean score of 3. The cases of fatigue and swell/frost heaving are different. The minimum score of a fatigue crack is 2 whereas its major data set lies between a score of 3 and 4 with a mean score of 3 in the 25th quartile. Its maximum score is 4 and its 75th quartile has the same score. In the case of swell/frost heaving, the minimum score is 1 and the maximum score is 3, which is also in the 75th quartile. Swell/frost heaving has an average mean score of 2, which is in the 25th quartile.
Table 3 shows the summary of data collected from experts for the functional indicators considered for this study.
It can be observed that there are no missing data items and all data points of the expert’s judgment are properly stored from raw data in SPSS. Raw data of each defect were carefully shifted in SPSS format to further assess the results and correlations. A separate box plot assessment was carried out in the next phase to observe the data distribution for all defects considered in the functional indicator category.
Figure 5 shows the results of the box plotting.
It can be observed that the data are almost normally distributed but have few outliers. The minimum score of rutting defects is 2, whereas its maximum score is 4 (as given by the experts). The rutting defect’s major data set scores range from 2 to 4; therefore, its mean lies at a score of 3. Corrugation, raveling, bleeding/flashing, delamination, and drop-off are very similar, with a minimum score of 1, which was in the 25th quartile of scores, and a mean score of 2, which was in the 75th quartile. The maximum score was 3, given by all experts considered in this study. The shoving defect had some variations as its data were wide and there were no specific trends in the data. There could be a reason behind this outlier. It could have been an expert’s misinterpretation of the defect or a lack of coordination and information. Potholes and polished aggregate defects had similar data trends, with a minimum score of 1 and a maximum score of 4, whereas their maximum data sets were between 2 and 3 (in the 25th and 75th quartiles). Despite such close associations, it should be noted that their mean scores were not similar. Potholes had a higher mean score of 3 as compared to polished aggregates, which had a mean score of 2. Patching had different data distributions compared to all defects under functional indicators.
Patching’s 25th score and minimum score were similar, whereas its 75th score and maximum score were also similar. The mean score of patching in this data set was 2, as per the data collected from this study. The defect depression had a minimum score of 2, which was also its 25th quartile. It had a maximum score of 4 but its mean score was 3, whereas its 75th quartile had a score of 3.5. The last defect in this category is bumps/sags, with a minimum score of 2 and a maximum of 4 at the 75th quartile. Its mean score was 3 but there were two outliers observed in the data set for this defect. However, throughout this data set, there was not a large percentage of outliers (it was barely 3.8% of the collected data).
Table 4 shows the summary of data collected from experts for the safety indicators considered for this study.
It can be observed that there were no missing data items and all data points of the expert’s judgment were properly stored from raw data in SPSS. Raw data of each defect were carefully shifted in SPSS format to further assess the results and correlations. A separate box plot assessment was carried out in the next phase to observe the data distribution for all defects considered in the safety indicator category.
Figure 6 shows the results of box plotting.
It can be observed that the data on defects in the safety indicators varied for each defect. There was one defect with an outlier. The minimum score of skid resistance was 1, which was also its 25th quartile, with a maximum score is 3. The mean score of the skid resistance defect was 2, which was also its 75th quartile. The minimum score of potholes was 1, and the maximum score was 4, whereas the mean score was 2, which was also its 25th quartile. The minimum score, 25th quartile, and mean score of the edge crack were 2, whereas its maximum score was 4. The rut depth was 1, whereas its maximum score was 4, as given by the experts. The defection defect had major data set scores from 2 to 3, with a mean score of 2 in the 25th quartile. The cases of traverse and block cracks were similar. It can be observed that longitudinal cracks had similar data distribution-like deflections, and traverse and block cracks, with a mean in the 75th quartile, which was a mean score of 3. The cases of fatigue and swell/frost heaving were different. The minimum score of a fatigue crack was 2, whereas its major data set was between scores of 3 and 4, with a mean score of 3 in the 25th quartile. Its maximum score was 4, and its 75th quartile had the same score. In the case of swell/frost heaving, its minimum score was 1 and its maximum score was 3, which was also its 75th quartile. Swell/frost heaving had an average mean score of 2, which was its 25th quartile.
Table 5 shows the summary of data collected from experts for serviceability indicators considered for this study.
It can be observed that there are no missing data items and all data points of the expert’s judgment were properly stored from raw data in SPSS. Raw data of each defect were carefully shifted in the SPSS format to further assess the results and correlations. A separate box plot assessment was carried out in the next phase to observe the data distribution for all defects considered in the serviceability indicator category.
Figure 7 shows the results of box plotting.
Any PMS must explore the frequent defects and problems that the pavement is suffering from; therefore, defect identification was conducted, prioritizing the key defects after the expert’s opinion.
Table 6 shows the ranking of the defects typically observed in flexible pavements.
It can be observed that bumps/sags are major defects reported by pavement experts in Pakistan, followed by fatigue cracks. This is also reflected in [
54]. Rutting and rut depths are the third key defects reported in this study. Depression, potholes, longitudinal cracks, edge cracks, roughness, and deflection are also regular defects in pavement maintenance activities in Pakistan. This has also been observed in similar previous studies [
55,
56,
57,
58,
59]. The validation of the results was done using standard deviation, skewness, and kurtosis tests. Most of the results are in the acceptance range of the three mentioned validation methods. Skid resistance, corrugation, and railroad crossing were rare types of defects in flexible pavements.
In the latter phase, it is essential to analyze the possible relationship between the defects considered under the four PMS indicators. It is crucial to observe the following question: “Is there any close relation occur or do not occur between the defects” under all indicators for the PMS. So, the chi-square test was conducted to assess the relationships between the defects for flexible pavements.
Table 7 shows the results of the test.
The correlation test results of structural indicators show that the defection, fatigue cracks, longitudinal cracks, traverse cracks, and block cracks reject the null hypothesis; thus, there are close relationships between these defects in flexible pavements. It is possible that where deflection is observed in flexible pavements, there can also be fatigue cracks, longitudinal cracks, traverse cracks, and block cracks. Similar relationships are also possible between these defects, which rejects the null hypotheses. There was no relationship observed between frost heaving and the defect types in the structural indicator of the flexible pavement’s maintenance management. The correlation test results of functional indicators show that rutting, shoving, raveling, bleeding, depression, and bumps reject the null hypothesis and there are close relationships between these defects. It is possible that, where rutting is observed, there can also be shoving, raveling, bleeding, depression, and bumps. Regarding corrugation, potholes, delamination, and drop-off, no relationship was observed between the defect types in the functional indicator.
Similarly, safety indicators, including skid resistance, potholes, edge cracks, and rut depth rejected the null hypothesis. Hence, there were close relationships between these defects. When skid resistance was observed, there could also have been potholes, edge cracks, and rut depth. The serviceability indicators show that roughness, slippage cracks, and poor drainage reject the null hypothesis; thus, there were close relationships between these defects. When roughness was observed in flexible pavements, there could also have possibly been a slippage crack or poor drainage.
In the end, based on the results of the study, a PMS framework is proposed for developing countries, as shown in
Figure 8.
The proposed PMS has a three-tiered decision-making approach. In tier one, the case selection is made. There can be three possible cases for any pavement maintenance scheme, which includes; emergency case (needs-based, non-predictable), routine case (short-term plans, which require less time, effort, and funds), and periodic case (long-term plans, which require more time, effort, and funds). Each case has its own implications and significance. Therefore, this framework will select the case first. In the second tier, the indicators are selected based on the feedback from tier one. Similar to emergency cases, road safety indicators have the highest priority followed by functional and serviceability indicators, as part of similar suggestions given in previous studies [
11,
60,
61,
62,
63]. Similarly, the indicator selections for other cases are different, as shown in the framework. In the third tier, the model will select the sub-indicators based on the second-tier results. Similar to safety, the sub-indicators are different and the sub-indicators are selected based on their scores. The sub-indicators are classified based on their scores from the expert’s feedback, as shown in
Table 6. In the class one sub-indicator category, the defects with scores of more than 3 are selected by the model, based on the frequency and significance of the defect as per the scenario rated by the experts. Likewise, the defects with scores between 2.5 and 3.0 are classified as class two. Different defects lie in class two, as shown in the framework. In class three, in the sub-indicator category, the defects with scores between 2.0 and 2.5 are selected and the defects with scores below 2.0 are classified as the last category by the model.
The model will group the tiers based on the different scenarios required by the pavement maintenance management authority. The model will optimize the decision based on the pavement defect type, frequency, and low-cost solution.
4. Conclusions
PMSs are of key interest but limited attempts have been made for low-cost PMSs globally; limited attempts have been made in Pakistan where existing models cannot work efficiently due to varying local conditions. GIS is mainly used for the graphical representation of pavement maintenance schemes, with the combination of surveys, case studies, machine learning, deep learning, SPSS, and PLS as decision-making tools for PMS indicators. Limited attempts have been made using PLS.
Bumps/sags (3.17) are major defects that have been reported by pavement experts in Pakistan, followed by fatigue cracks (3.07). Rutting (2.98) and rut depth (2.98) are the third key defects reported in this study. Depression (2.96), potholes (2.76), longitudinal cracks (2.69), edge cracks (2.55), roughness (2.51), and deflection (2.50) are also regular defects in pavement maintenance activities in Pakistan.
The correlation test of structural indicators shows that defection, fatigue cracks, longitudinal cracks, traverse cracks, and block cracks reject the null hypothesis; thus, there are close relationships between these defects in flexible pavements. When deflection is observed in flexible pavements, there can also possibly be fatigue cracks, longitudinal cracks, traverse cracks, and block cracks. Similarly, correlation tests of functional indicators show that rutting, shoving, raveling, bleeding, depression, and bumps reject the null hypothesis under one category; thus, there are close relationships between these defects in flexible pavements.
The correlation test of safety indicators shows that skid resistance, potholes, edge cracks, and rut depth reject the null hypothesis under one category; thus, there are close relationships between these defects in flexible pavements. Likewise, the correlation test of serviceability indicators shows that roughness, slippage cracks, and poor drainage reject the null hypothesis; thus, there are close relationships between these defects in flexible pavements.
The proposed model works in three stages—case selection, indicator selection, followed by sub-indicator selection. Each case represents a different real practical scenario; cost is the key feature in the defect selection criteria (and the possible treatment selection). The model has a simple operating method, which is user-friendly with limited numeric calculations. This model will assist the decision-makers in pavement maintenance to make condition-based decisions and utilize limited funds to ensure the functionality and serviceability of roads.
The model can also be used for rigid pavements with some modifications in the sub-indicators (only where the cases and indicators can be the same for both classes of pavements). The model can be extended to any mobile application for easy and rapid decision-making for the users.