1. Introduction
Shipping is the backbone of international trade [
1]. The United Nations Conference on Trade and Development [
2] estimated that the annual global volume of seaborne shipments in 2020 was 10.6 billion tons. To keep the global economy running, especially in difficult circumstances such as the COVID-19 pandemic, it is vital to keep ships sailing and goods, especially medical supplies and food, moving [
3,
4].
At sea, the global merchant fleet is operated by 1.65 million seafarers. Seafarers are required to sign long term contracts with shipping companies that specify the length of period spent onboard, which is usually weeks or months; thus, they stay at sea for long periods of time and endure separation from home and society [
5]. Seafaring is a highly stressful profession [
6], and seafarers are prone to both physical and mental exhaustion [
7,
8]. In addition, they experience many stressors, such as separation from family, loneliness, cross cultural miscommunication, fatigue and sleep deprivation, physical problems, lack of recreation, workplace noise, ship movement, vibration, and heat [
9,
10].
Crew changes are, therefore, essential for the functioning of international shipping. Normally, every month, approximately 100,000 seafarers disembark from the ships that they operate to comply with regulations governing safe working hours and crew welfare, and are replaced by others [
11]. Crew change keeps global trade moving smoothly. However, because countries have tightened their borders in response to the spread of COVID-19, seafarers are prohibited from boarding or leaving ships at most ports, and many remain on their vessels after their contracted shifts. Given that more than a quarter of seafarers suffer from depression, banning crew changes would further put their mental health at risk [
12], increasing the likelihood of marine accidents, jeopardizing global supply chains, and ultimately exacerbating current hardships.
Some authorities have attempted to alleviate the obstacles of crew changes. For example, the U.K. and Jamaica have categorized seafarer change as an essential service [
13,
14]. In addition, Singapore have allowed seafarers whose contract has expired to change [
15]. Ports in Canada have remained open for crew changes [
16]. Moreover, the International Maritime Organization (IMO) and the European Commission have called on governments to coordinate efforts to designate ports for crew changes [
17]. IMO and Doumbia-Henry [
18] proposed that the safety of crew changes should be ensured [
19].
Research in this area has focused on seafarers’ physical and mental stress and the shortage of seafarers. These problems have become more severe during the COVID-19 pandemic. Crew members are exposed for months on end to high levels of physical and mental stress [
8]. Strained family relationships and social isolation are considered the major antecedents of perceived stress [
20]. Researchers from Cardiff University [
21] surveyed 1856 seafarers and found that they experienced significant job related stress and suffered as a result of excessive working hours (often more than 12 h a day), a situation hidden by an alarming number of falsified records. Over 40% of seafarers reported disturbed sleep, mainly due to noise and motion.
Seafarers’ job related stress is a major cause of maritime accidents [
22] and burnout [
23]. An Australian team summarized the maritime accident data from 1960 to 2009 and reported that more than 9000 seafarers had committed suicide or disappeared at sea during this period. This suggests that seafarers have poor mental health, which can have fatal consequences [
24]. This result was echoed by a study conducted by a team at Yale University in 2019, which showed that 20% of seafarers had either considered or attempted suicide [
21]. Due to chronic physical and mental fatigue, overworking, and isolation from family and friends, seafarers may decide to leave their jobs, and the industry has found it difficult to attract enough new employees to make up the shortfall. The International Chamber of Shipping forecasted the global supply of, and demand for, seafarers, which foresaw a future shortage of seafarers [
25].
The IMO reported that, during the COVID-19 pandemic, more than 100,000 seafarers stayed at sea for months beyond the end of their contracts [
26]. This situation has caused great mental stress, fatigue, and exhaustion to seafarers, increasing the risks associated with sailing. Crew change is an important part of ensuring the physical and mental health of the seafarers. Due to the difficulties in changing crew during the epidemic, their psychological condition worsened. Therefore, we propose to use an integer linear programming (ILP) model to solve the problem of opening ports to help crew change, which is beneficial to their physical and mental health. An ILP model means that the variables in the plan (all or part) are restricted to integers. If, in a linear model, the variables are restricted to integers, it is called integer linear programming.
2. Problem Description
Opening ports will induce different kinds of costs, such as port management costs and quarantine costs, amongst others. Hence, we mainly consider the costs of a port opening for crew change as the key factor. A mathematical model to minimize the total cost of opening ports and crew change penalties is presented in this section. A penalty means that the shipowner needs to pay extra costs to the seafarer, per day, if the current total working days of the seafarer extend past the contract (10 months). The measure of a penalty can prevent seafarers from continuing to work out of the contract and benefit crew change. A set of ports, , indexed by , is available to serve a set of ships, , indexed by . The ports are assumed to be discrete and able to handle the ships’ docking. Assume that each ship docks at a port once and is the arrival time of ship to port . Here, is set to 1 if ship docks at port during a planning horizon, and 0 otherwise. The total number of crew members on ship is denoted as . We use 1, 2, to index the crew members on ship The number of days that crew member has worked is . We assume that the period of a crew member’s contract, e.g., 10 months, is , and that a new crew member will not disembark during a planning horizon.
The objective function of this problem includes the cost of one change in seafarers , the penalty per day for a crew working beyond the contracted period, and the cost for opening a port. Hence, we need to find the minimum sum of the total costs of opening a port/ports and crew changes, and the penalties.
3. An ILP Model
We address the problem of minimizing the crew change cost and penalty described in
Section 2 by developing an ILP model. The following assumptions are made as part of the proposed formulations.
- (1)
There is no interruption during crew change activities;
- (2)
The ports that allow crew change can be opened immediately by the government when the total social cost is minimized;
- (3)
The duration of the contracts of all crew members is identical (e.g., 10 months);
- (4)
During the planning horizon, each ship docks at the port once and is allowed to change one crew;
- (5)
The cost of opening a port for crew change is identical for all regions. The cost of a crew change is also the same for all ships. In addition, the penalty for each crew is the same.
The notation used in this study is defined as follows.
Indices, sets, and parameters.
set of ports, ;
set of ships, ;
duration of a crew’s contract;
number of all crew members;
number of days that crew has worked on ship ;
arrival time of ship at port ;
duration of a planning horizon, e.g., 365 days;
cost of changing a crew;
penalty per day for each crew working beyond the contract;
cost of opening a port;
parameter that equals 1 if ship docks at port during a planning horizon, and 0 otherwise.
Decision variables.
The decision variable is set to 1 if port is open to allow seafarer changes at the beginning of the planning horizon; otherwise, it is set to 0;
The decision variable is set to 1 if crew member is changed when ship docks at port ; otherwise, it is set to 0.
Furthermore, we denote
as the total cost based on the above definitions of the parameters and decision variables. Finally, the ILP model is formulated as follows:
subject to
Objective Function (1) minimizes the sum of the costs of opening ports and crew change and the penalty of staying beyond the contract. Specifically, the term is the crew change related cost if crew on ship is changed at port . In addition, is the cost of a crew change, is the penalty for an existing crew member working beyond the contract, and is the penalty for a new crew member working beyond the contract. Moreover, term is the crew change related cost if crew on ship is not changed during the planning horizon, which is the penalty for an existing crew member working beyond the contract. Constraint (2) ensures that at least one port is open for crew change. Constraint (4) ensures that a crew can be changed when ship docks in port . Constraint (5) states that at most one crew member can disembark from ship in a port. Finally, constraints (6) and (7) guarantee the domain of the decision variables.
4. Numerical Experiments
To evaluate the proposed model, we perform several computational experiments using a PC (Intel Core i7; memory, 16 GB, Mountain View, CA, USA). The mathematical model proposed in this study is coded in and implemented by CPLEX 12.6.2. CPLEX is a mathematical optimization technique, which is used to increase efficiency, implement strategies quickly, and increase profitability.
4.1. Performance of the Model
We first summarize our parameter settings. The planning horizon is 365 days. The contract of each crew member is 300 days. As mentioned above, the cost in the objective function includes three parts: opening ports, crew change, and the penalty. The cost of the crew change for each crew member is USD 4000, which is in line with maritime news [
27]. There is a penalty if the crew member’s working days extend beyond the contract, and this penalty is assumed to be USD 100 for one crew member per day. Data on working days for each crew member, routes for each ship, and the dock time for each ship are randomly generated.
Several numerical experiments considering scenarios with different numbers of ship routes are carried out to validate the proposed model.
Table 1 lists the results provided directly by CPLEX. The number of ports include total ports, and the number of routes represents different schemes of docking ports, which means that ships docks at different ports among the total ports. We consider the same number of ports on different routes in a single instance. CPU time represents the running time for each instance in seconds. We find that the CPU running time increases in different instances with the same number of ports: as the number of routes increases, so does the CPU running time.
4.2. Sensitive Analysis
In this section, we discuss how the cost of opening ports can influence the number of open ports, the number of crew changes, the penalty, the cost of crew changes, and the total cost. To achieve this goal, we use Instance 1 with five total ports and five different routes to conduct a sensitivity analysis. In this instance, the parameters (the number of total ships, the days worked, the total number of crew members, the penalty for each crew member working beyond the contract’s end, and the cost for each crew change) are identical. We want to find the influence on total cost, the number of open ports, the penalty, and the number of crew changes by changing the cost of opening a port.
We first discuss the relationship between the cost of opening a port and the number of open ports by increasing the cost of opening ports. The results presented in
Figure 1 indicate that cost of opening ports and the number of open ports is negatively correlated. We find that the number of open ports that permit a crew change decreases from three to one when the cost of opening port increases to USD 500,000 (but not to zero because we require that at least one port be open for crew change). Only one port opens for crew change when the cost increases from USD 500,000 to USD 600,000.
Next, we discuss the relationship between the cost of opening ports and the crew change penalty. The results presented in
Figure 2 indicate that the penalty increases when fewer ports are open for crew changes. Furthermore, it indicates that crew change priority is given to crews whose days worked go beyond the contract. Hence, the penalty is smaller when three ports are open for crew changes.
Next, we want to find the relationship between the cost of opening ports and the cost of crew changes. It can be seen from
Figure 3 that the cost of crew changes decreases as the cost of opening a port increases. From the results in
Figure 2, we can conclude that fewer crews can be changed when fewer ports are open for crew changes.
Finally, we want to find how the total cost reflects increases in the cost of opening a port. As the results plotted in
Table 2 show, the total cost increases from USD 627,400 to USD 917,200 as the cost of opening a port increases from USD 400,000 to USD 500,000. It is also interesting to find that the total cost increases slowly after USD 500,000. This is because, as discussed above, we require that at least one port to be open for crew change, and the cost increases from USD 500,000 to USD 600,000. As the penalty cost and the cost of crew change remain unchanged when the cost of opening a port increases from USD 500,000 to USD 600,000, the total cost increases more slowly after USD 500,000.
4.3. Discussion
In this section, we use an instance that is calculated by CPLEX to find how the cost of opening ports can influence the number of open ports, the number of crew changes, the penalty, the cost of crew changes, and the total cost. However, there are some limitations.
First, the instance might not be sufficient to conclude all cases in normal shipping activities because we need to consider more parameters in reality, e.g., ship delay costs. Thus, in future research, more parameters should be considered in this model. Second, the scale of crew changes and ports opening might be larger than the model proposed for shipping activities during the normal period. However, due to the lack of the real data, the data used in numerical experiments are assumed within a certain range, including the current working days of crew members, the penalty and the routes of the ships. The results of the model can provide some suggestions based on the assumed data. Hence, it can be expected that we would obtain more reliable conclusions after gaining the real data in the future research.
5. Conclusions
Shipping is the most cost effective way to transport large volumes of goods over long distances. To keep the global economy running, it is vital to keep ships sailing during the COVID-19 pandemic. Every month, around 100,000 seafarers need to disembark from the ships that they operate to comply with regulations governing safe working hours and crew welfare, and then another 100,000 seafarers embark. However, seafarers are prohibited from boarding or leaving ships at most ports because of COVID-19 restrictions, which increases seafarers’ stress and fatigue. This problem cannot be fully addressed unless autonomous ships are prevalent in the world [
28,
29,
30].
This study aims to solve the problem of seafarers’ crew change. We propose an ILP model by considering three components: opening ports, crew change, and penalty. We propose 12 instances for the ILP model solved by CPLEX, which demonstrates the computational efficiency of our model.
Lastly, we conduct a sensitivity analysis by choosing one instance to discuss how the cost of opening a port can influence the number of open ports, the number of crew changes, the penalty, the cost of crew changes, and the total cost. We find that the number of ports open for crew changes and the cost of crew changes decrease when the cost of opening ports increases. The penalty and total cost increase when the cost of opening ports increases. It can thus be concluded that, when the cost of opening a port is high, the risks associated with crew change will increase because fewer ports will be open for crew changes.
We believe the study has positive impacts on two aspects: seafarers and society. Seafarers are vulnerable to epidemics. It is difficult for them to receive immediate medical treatment once they contract an epidemic at sea. Most seafarers must disembark at foreign ports. However, during the epidemic, many countries close their borders. Thus, seafarers must stay at sea far beyond the contract period and do not know when they can return home. Considering that, under normal circumstances, seafarers have to work in an isolated environment for months and suffer from stress, anxiety and depression, banning them from disembarking will be detrimental to their mental health. This study can solve the problem of mental health and is beneficial to seafarers.
For society, crew changes will enable them to maintain world trade and strengthen the global response to epidemics. Shipping is the most cost effective way to transport large quantities of goods over long distances. More than 80% of global trade is transported by sea, including food, medical supplies, energy, raw materials and finished products. Some production activities are stopped during epidemics to prevent the spread of diseases. Then, shipping plays a more important role in maintaining global supply chains and providing basic food and medical supplies to many countries. Therefore, facilitating crew change can ensure normal shipping activities.