Measuring the Industry 5.0-Readiness Level of SMEs Using Industry 1.0–5.0 Practices: The Case of the Seafood Processing Industry
Abstract
:1. Introduction
2. Seafood Processing Industry in Thailand
3. Literature Review
3.1. Industrial Revolution 3.0 and Seafood Processing Industry
3.2. World Bank Approach for Assessing Adoption of Industry 4.0 in Food Processing SMEs
3.3. Industrial Revolution 4.0 and Seafood Processing Industry
3.4. Industrial Revolution 5.0 and Seafood Processing Industry
4. Research Method
5. Research Findings
5.1. Industry 1.0 Practice Level
5.2. Industry 2.0 Practice Level
5.3. Industry 3.0 Practice Level
5.4. Industry 4.0 Adoption Level
5.5. Industry 5.0 Readiness Level
6. Findings, Discussion, and Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
Appendix A
Label | Levels | 0 | 1 | 2 | 3 | 4 | 5 |
---|---|---|---|---|---|---|---|
Industry 1.0 (Obsolete—0, Decline—1, Intermediate—2, Slow-rising practice—3, Fast-rising Practice—4, Peak Practice—5) | |||||||
I1.01 | manual or semi-mechanized production using steam pressure and hot liquids for sterilization (kill microorganisms). | ||||||
I1.02 | Using coal as an energy source in the production process. | ||||||
I1.03 | Using sun drying methods. | ||||||
I1.04 | Using manual hermetic sealing process. | ||||||
I1.05 | Only oral communications are used to instruct the employees on day-to-day operations. | ||||||
Industry 2.0 (Obsolete—0, Decline—1, Intermediate—2, Slow-rising practice—3, Fast-rising Practice—4, Peak Practice—5) | 0 | 1 | 2 | 3 | 4 | 5 | |
I2.01 | Producing in mass using semi-automatic assembly lines. | ||||||
I2.02 | Using petroleum products for production process (Diesel/Kerosene/LPG) as an energy source in the production process. | ||||||
I2.03 | Applying chemical compositions in drying, freezing, and pasteurization. | ||||||
I2.04 | Using refrigerators and oven for freezing, storing, and drying. | ||||||
I2.05 | Using semi-automatic machineries in the production process. | ||||||
I2.06 | Practicing division of labor in food processing, preservation, and other functional departments. | ||||||
I2.07 | Using written communication to provide instructions without a standard format (TQM/Quality Management Systems). | ||||||
Industry 3.0 (Outsider—0, Beginner—1, Intermediate—2, Experienced—3, Expert—4, Leading performer—5) | 0 | 1 | 2 | 3 | 4 | 5 | |
I3.01 | Using electronically automated machineries for seafood and seafood products processing. | ||||||
I3.02 | Using renewable energy sources in the organization. | ||||||
I3.03 | Using programmed/computerized machineries in processing (sterilization, freeze-drying, drying). | ||||||
I3.04 | Using advanced equipment in freezing. | ||||||
I3.05 | Using vacuum packaging for preservation of seafood and seafood products. | ||||||
I3.06 | Using modern packaging technology. | ||||||
I3.07 | Using digital printing on packages. | ||||||
I3.08 | Using food laboratories along with anyone of the following applications such as computers, advanced equipment, biotechnology, and nanotechnology. | ||||||
I3.09 | Using new technologies and the internet in all functional areas of business management. | ||||||
I3.10 | Using software or work order system in the firm for communication. | ||||||
Industry 4.0 (Outsider—0, Beginner—1, Intermediate—2, Experienced—3, Expert—4, Leading performer—5) | 0 | 1 | 2 | 3 | 4 | 5 | |
I4.01 | Usage of automated machineries. | ||||||
I4.02 | Usage of a fully digitalized manufacturing process. | ||||||
I4.03 | Usage of robots in the production line (picking, moving, and placing). | ||||||
I4.04 | Usage of robotic machineries in processing. | ||||||
I4.05 | Usage of eco-friendly extraction technologies. | ||||||
I4.06 | Usage of high-pressure processing technologies. | ||||||
I4.07 | Usage of thermal and non-thermal processing and preservation technologies. | ||||||
I4.08 | Usage of automatic canning/packaging machineries. | ||||||
I4.09 | Usage of vacuum processing and packaging machines. | ||||||
I4.10 | Usage of smart labelling (RFID). | ||||||
I4.11 | Usage of sensory and texture analyzing machineries. | ||||||
I4.12 | Usage of artificial intelligence (AI) food sensing technologies for tracing food safety and quality. | ||||||
I4.13 | Use of ERP systems. | ||||||
I4.14 | Usage of big data to analyze consumer demand and consumer behavior. | ||||||
I4.15 | Usage of e-system or software for communicating with internal employees and external suppliers. | ||||||
Industry 5.0 (Outsider—0, Beginner—1, Intermediate—2, Experienced—3, Expert—4, Leading performer—5) | 0 | 1 | 2 | 3 | 4 | 5 | |
I5.01 | Using human-centric approach in automated business processes and management practices. | ||||||
I5.02 | Adopting fair trade practices using business openness, market orientation and traceability throughout the value chain. | ||||||
I5.03 | Using lean management to effectively manage resources and reduce waste. | ||||||
I5.04 | Adopt sustainability practices to reduce negative economic, environmental, and social impacts. | ||||||
I5.05 | Develop/adopt resilience plans to handle economic/environmental disruptions. |
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S. No | Industry 1.0 | Industry 2.0 | Industry 3.0 | Industry 4.0 | Industry 5.0 |
---|---|---|---|---|---|
Production Line | |||||
1. | manual/semi-mechanized production | semi-automatic assembly line | automated assembly line | smart connectivity | human-centric automation |
Major Energy Source | |||||
2. | coal | petroleum products | electricity | electricity + renewable Energy | renewable energy |
Seafood processing | |||||
3. | sun drying | use chemical composition as preservatives and manual machinery for drying, freezing, and pasteurization | electronic and semi-automated machinery for vacuum processing, drying, freezing, and pasteurization | fully automated machinery for drying, freezing, and pasteurization | fully digitalized smart machinery for drying, freezing, and pasteurization, with sustainable practices to reduce negative economic, environmental, and social impacts |
Packaging | |||||
4. | manual hermetic sealing process | semi-automatic machinery | vacuum and modern packaging technology | automatic canning/packaging machinery | IOT-based automatic canning/packaging machinery with eco-friendly packaging materials |
Labelling | |||||
5. | traditional black & white handwritten labelling | traditional color printed and handwritten labelling | computerized digital printing | smart labelling (RFID) | eco-friendly smart labelling |
Anti-bacterial testing methods, sensory, texture analyzing and quality control | |||||
6. | human sensory | manual food laboratory | computerized food laboratory | smart food laboratory | smart food laboratory (IoT, AI, and cloud-based solutions) |
adoption of HACCP Standards | |||||
Business process, documentation, and communication | |||||
7. | oral communication and day-to-day instructions | written communication and practicing division of labor | use of computerized software (ERP) and work order systems | use of integrated e-system, ERP, and big data analytics for internal and external communication | adopting and using human-centric approaches in automated business processes and management practices, integrated cloud-based e-systems for business openness, market orientation and traceability throughout value chain along with lean management practices and resilience plans |
Label | Industry 1.0 | ||||||
---|---|---|---|---|---|---|---|
Level | 0 | 1 | 2 | 3 | 4 | 5 | |
11.01 | Production Line | ||||||
Manual/semi-mechanized | 35.71 | 19.05 | 16.67 | 14.29 | 9.52 | 4.76 | |
11.02 | Major Energy Source | ||||||
Coal | 83.33 | 7.14 | 4.76 | 2.38 | 2.38 | 0 | |
I1.03 | Seafood processing | ||||||
Sun drying | 76.19 | 9.52 | 7.14 | 2.38 | 4.76 | 0 | |
I1.04 | Packaging | ||||||
Manual hermetic sealing process | 16.67 | 30.95 | 14.29 | 11.9 | 14.29 | 11.9 | |
I1.05 | Business process, documentation, and communication | ||||||
Oral communication and day-to-day instructions | 7.14 | 14.29 | 30.95 | 23.81 | 19.05 | 4.76 | |
Industry 1.0 Percentage Average | 43.81 | 16.2 | 14.76 | 10.95 | 10.0 | 4.28 |
Label | Industry 2.0 | ||||||
---|---|---|---|---|---|---|---|
Level | 0 | 1 | 2 | 3 | 4 | 5 | |
Production Line | |||||||
I2.01 | Semi-automatic assembly Line | 19.05 | 14.29 | 28.57 | 19.05 | 11.9 | 7.14 |
Major Energy Source | |||||||
I2.02 | Fossil fuel (Diesel/Kerosene/LPG) | 42.86 | 9.52 | 21.43 | 2.38 | 16.67 | 7.14 |
Seafood processing | |||||||
I2.03 | Preservatives | 35.71 | 14.29 | 16.67 | 14.29 | 4.76 | 14.29 |
I2.04 | Refrigerators and ovens | 26.19 | 7.14 | 21.43 | 23.81 | 7.14 | 14.29 |
Packaging | |||||||
I2.05 | Semi-automatic machineries | 19.05 | 16.67 | 23.81 | 14.29 | 14.29 | 11.9 |
Business process, documentation, and communication | |||||||
I2.06 | Division of labor | 16.67 | 16.67 | 19.05 | 23.81 | 11.9 | 11.9 |
I2.07 | Written communication | 19.05 | 16.67 | 21.43 | 16.67 | 11.9 | 14.29 |
Industry 2.0 Percentage Average | 25.51 | 13.61 | 21.77 | 16.33 | 11.22 | 11.56 |
Label | Industry 3.0 | ||||||
---|---|---|---|---|---|---|---|
Level | 0 | 1 | 2 | 3 | 4 | 5 | |
13.01 | Production Line | ||||||
Automated assembly line | 30.95 | 23.81 | 16.67 | 16.67 | 4.76 | 7.14 | |
13.02 | Major Energy Source | ||||||
Electricity + renewable energy | 45.24 | 16.67 | 23.81 | 9.52 | 2.38 | 2.38 | |
I3.03 | Seafood processing | ||||||
Computerized machineries | 50 | 19.05 | 7.14 | 7.14 | 11.9 | 4.76 | |
I3.04 | Advanced dry freezers | 38.1 | 19.05 | 16.67 | 16.67 | 4.76 | 4.76 |
I3.05 | Packaging | ||||||
Vacuum packaging | 40.48 | 26.19 | 21.43 | 4.76 | 4.76 | 2.38 | |
I3.06 | Other modern packaging technologies | 33.33 | 33.33 | 16.67 | 7.14 | 7.14 | 2.38 |
I3.07 | Labelling | ||||||
Digital printing | 35.71 | 21.43 | 14.29 | 11.9 | 9.52 | 7.14 | |
I3.08 | Anti-bacterial testing methods, sensory, texture analyzing and Quality control | ||||||
Computerized modern food laboratory | 45.24 | 19.05 | 16.67 | 4.76 | 11.9 | 2.38 | |
I3.09 | Business process, documentation, and communication | ||||||
New technologies and internet for communication | 30.95 | 23.81 | 26.19 | 11.9 | 2.38 | 4.76 | |
I3.10 | Computerized work order system | 38.1 | 14.29 | 26.19 | 9.52 | 7.14 | 4.76 |
Industry 3.0 Percentage Average | 38.81 | 21.67 | 18.57 | 10.00 | 6.66 | 4.28 |
Label | Industry 4.0 | ||||||
---|---|---|---|---|---|---|---|
Level | 0 | 1 | 2 | 3 | 4 | 5 | |
Production Line | |||||||
I4.01 | Fully automated (smart assembly line) | 71.43 | 7.14 | 11.9 | 4.76 | 4.76 | 0 |
I4.02 | Fully digitalized | 54.76 | 19.05 | 14.29 | 7.14 | 4.76 | 0 |
I4.03 | Adoption of robots in production line | 85.71 | 7.14 | 2.38 | 2.38 | 2.38 | 0 |
- | Major Energy Source | ||||||
Electricity + renewable energy | - | - | - | - | - | - | |
I4.04 | Seafood processing | ||||||
Robotic machineries in processing | 78.57 | 9.52 | 7.14 | 2.38 | 2.38 | 0 | |
I4.05 | Eco-friendly extraction | 59.52 | 14.29 | 14.29 | 4.76 | 7.14 | 0 |
I4.06 | High-pressure processing | 80.95 | 9.52 | 7.14 | 0 | 2.38 | 0 |
I4.07 | Thermal and non-thermal processing and preservation technologies | 38.1 | 21.43 | 11.9 | 14.29 | 7.14 | 7.14 |
Packaging | |||||||
I4.08 | Automated canning/packaging | 69.05 | 14.29 | 7.14 | 4.76 | 2.38 | 2.38 |
I4.09 | Smart vacuum processing and packaging machines | 66.67 | 23.81 | 7.14 | 0 | 2.38 | 0 |
Labelling | |||||||
I4.10 | Smart labelling (RFID) | 80.95 | 9.52 | 7.14 | 2.38 | 0 | 0 |
Anti-bacterial testing methods, sensory, texture analyzing, and quality control | |||||||
I4.11 | Sensory and texture analyzing machineries | 80.95 | 7.14 | 9.52 | 0 | 2.38 | 0 |
I4.12 | AI technologies in food sensing | 69.05 | 21.43 | 7.14 | 0 | 2.38 | 0 |
I4.13 | Business process, documentation, and communication | ||||||
ERP systems | 76.19 | 4.76 | 7.14 | 4.76 | 7.14 | 0 | |
I4.14 | Big data to analyze consumer demand and consumer behavior | 61.9 | 16.67 | 7.14 | 9.52 | 4.76 | 0 |
I4.15 | E-system or software for communicating with internal employees and external suppliers | 40.48 | 23.81 | 16.67 | 11.9 | 4.76 | 2.38 |
Industry 4.0 Percentage Average | 67.62 | 13.97 | 9.21 | 4.6 | 3.81 | 0.79 |
Label | Industry 5.0 | ||||||
---|---|---|---|---|---|---|---|
Level | 0 | 1 | 2 | 3 | 4 | 5 | |
Production Line | |||||||
- | - | - | - | - | - | - | - |
Major Energy Source | |||||||
- | - | - | - | - | - | - | - |
Seafood processing | |||||||
- | - | - | - | - | - | - | - |
Packaging | |||||||
- | - | - | - | - | - | - | - |
Labelling | |||||||
- | - | - | - | - | - | - | - |
Anti-bacterial testing methods, sensory, texture analyzing and quality control | |||||||
- | - | - | - | - | - | - | - |
Business process, documentation, and communication | |||||||
I5.01 | Human-centric management practices | 33.33 | 14.29 | 26.19 | 16.67 | 4.76 | 4.76 |
I5.02 | Fair trade practices | 28.57 | 14.29 | 33.33 | 11.9 | 7.14 | 4.76 |
I5.03 | Lean management | 28.57 | 28.57 | 21.43 | 14.29 | 7.14 | 0 |
I5.04 | Sustainability practices | 16.67 | 19.05 | 30.95 | 23.81 | 7.14 | 2.38 |
I5.05 | Resilience ready | 21.43 | 14.29 | 33.33 | 21.43 | 7.14 | 2.38 |
Industry 5.0 Percentage Average | 25.71 | 18.10 | 29.05 | 17.62 | 6.66 | 2.86 |
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Madhavan, M.; Sharafuddin, M.A.; Wangtueai, S. Measuring the Industry 5.0-Readiness Level of SMEs Using Industry 1.0–5.0 Practices: The Case of the Seafood Processing Industry. Sustainability 2024, 16, 2205. https://doi.org/10.3390/su16052205
Madhavan M, Sharafuddin MA, Wangtueai S. Measuring the Industry 5.0-Readiness Level of SMEs Using Industry 1.0–5.0 Practices: The Case of the Seafood Processing Industry. Sustainability. 2024; 16(5):2205. https://doi.org/10.3390/su16052205
Chicago/Turabian StyleMadhavan, Meena, Mohammed Ali Sharafuddin, and Sutee Wangtueai. 2024. "Measuring the Industry 5.0-Readiness Level of SMEs Using Industry 1.0–5.0 Practices: The Case of the Seafood Processing Industry" Sustainability 16, no. 5: 2205. https://doi.org/10.3390/su16052205
APA StyleMadhavan, M., Sharafuddin, M. A., & Wangtueai, S. (2024). Measuring the Industry 5.0-Readiness Level of SMEs Using Industry 1.0–5.0 Practices: The Case of the Seafood Processing Industry. Sustainability, 16(5), 2205. https://doi.org/10.3390/su16052205