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Review

Utilization of CO2-Available Organocatalysts for Reactions with Industrially Important Epoxides

by
Tomáš Weidlich
* and
Barbora Kamenická
Chemical Technology Group, Institute of Environmental and Chemical Engineering, Faculty of Chemical Technology, University of Pardubice, Studentská 573, 532 10 Pardubice, Czech Republic
*
Author to whom correspondence should be addressed.
Catalysts 2022, 12(3), 298; https://doi.org/10.3390/catal12030298
Submission received: 16 February 2022 / Revised: 3 March 2022 / Accepted: 4 March 2022 / Published: 6 March 2022
(This article belongs to the Special Issue New Trends in Catalysis for Sustainable CO2 Conversion)

Abstract

:
Recent knowledge in chemistry has enabled the material utilization of greenhouse gas (CO2) for the production of organic carbonates using mild reaction conditions. Organic carbonates, especially cyclic carbonates, are applicable as green solvents, electrolytes in batteries, feedstock for fine chemicals and monomers for polycarbonate production. This review summarizes new developments in the ring opening of epoxides with subsequent CO2-based formation of cyclic carbonates. The review highlights recent and major developments for sustainable CO2 conversion from 2000 to the end of 2021 abstracted by Web of Science. The syntheses of epoxides, especially from bio-based raw materials, will be summarized, such as the types of raw material (vegetable oils or their esters) and the reaction conditions. The aim of this review is also to summarize and to compare the types of homogeneous non-metallic catalysts. The three reaction mechanisms for cyclic carbonate formation are presented, namely activation of the epoxide ring, CO2 activation and dual activation. Usually most effective catalysts described in the literature consist of powerful sources of nucleophile such as onium salt, of hydrogen bond donors and of tertiary amines used to combine epoxide activation for facile epoxide ring opening and CO2 activation for the subsequent smooth addition reaction and ring closure. The most active catalytic systems are capable of activating even internal epoxides such as epoxidized unsaturated fatty acid derivatives for the cycloaddition of CO2 under relatively mild conditions. In case of terminal epoxides such as epichlorohydrin, the effective utilization of diluted sources of CO2 such as flue gas is possible using the most active organocatalysts even at ambient pressure.

1. Introduction

Carbon dioxide capture and utilization (CCU technologies) has been recognized as a possible and cost-effective way to reduce worldwide greenhouse gas emissions [1,2,3,4,5,6,7,8,9,10]. The use of CO2 as a raw material in chemical synthesis is a research area of great scientific, economic and ecological interest [1,2,3,4,5,6,7,8,9,10,11,12,13,14]. The abundance and benignity of carbon dioxide, which is cheap, nontoxic and nonflammable, makes it a very attractive low-cost C1-synthon in organic chemistry. Moreover, the mitigation of CO2 emission from industrial processes in order to reduce CO2 causing the greenhouse effect encourages chemists to carry out research in this area.
CO2 is thermodynamically stable (ΔG0 = −394.228 kJ/mol) [10], however, and needs catalytic activation and a corresponding reactive agent for its possible fixation into the organic molecules. Thermodynamically non-stable three-membered heterocyclic rings such as epoxides serve as ideal reactants for CO2 fixation. The reaction of epoxides and carbon dioxide to produce cyclic carbonates is attractive because CO2 can be incorporated in the epoxide molecule without the formation of any side products (with 100% atom-economy) (Scheme 1) [1,2].
The epoxides available for carbonation can be classified according to their bound substituents as terminal epoxides (containing at least one unsubstituted CH2 group in the oxirane ring) and internal epoxides (containing substituents on both carbon atoms of the oxirane ring, Figure 1).
The reaction conditions for the efficient carbonation of epoxides differ significantly, utilizing terminal (for example, glycidyl derivatives such as epichlorohydrin or glycidol and corresponding glycidyl ethers) [1,2,3,5,6,7,8,9,10,11,12,13,14]) or sterically, much more hindered internal epoxides (for example, epoxidized fatty acids and their derivatives [4,8,9,10,11,12,13,14]). From the sustainability point of view, bio-based epoxides ideally serve as suitable reactants for the production of cyclic carbonates utilizing waste CO2.
In particular, the connection of direct air oxidation and carbonation of ethylene oxide serves as a simple and effective technology that is useful for the subsequent efficacious utilization of anthropogenic CO2 (Scheme 1). In case of ethylene carbonate (EC) produced from ethylene, 44 g of CO2 is utilized per mol of produced EC (approximately 2/3 of EC molecular weight creates CO2) according to the stoichiometry of this reaction. On the other hand, CO2 is emitted during the production of ethylene using conventional technologies such as steam cracking (discussed in Section 2). According to the life cycle assessment (LCA) methodology, technology based on the carboxylation of petrochemical ethylene via catalytic air oxidation emits only 0.92 t CO2/t EC [2].
The catalytic carboxylation of epoxides may afford either cyclic carbonates (Scheme 2, Path a) or eventually polycarbonates (Scheme 2, Path b) [4,7,9], depending on the used catalyst and the reaction conditions.
The nucleophile-based ring opening of oxirane activated by the catalyst with the subsequent addition of CO2 and five-membered ring closure accompanied by the release of nucleophile is described in Scheme 1, Path a. The catalyst that activates oxirane (H-bond donor or Lewis acid) decreases the highest reaction barrier of the ring opening (usually the rate-determining step) or/and stabilizes the alkoxide produced by the ring-opening, thus promoting the cycloaddition reaction. Different Lewis bases act as nucleophiles, preferentially bromide or iodide.
Path b. describes the insertion of another oxirane molecule followed by alternate copolymerization with carbon oxide and epoxide. The polymerization occurs in the case of insertion of another epoxide molecule competes with the ring-closure process. Generally, the utilization of metal-based catalysts is necessary for the direct formation of polycarbonates starting from CO2 and epoxides via ring-opening polymerization.
Utilizing CO2 via cycloaddition to epoxides is the exothermic process that can be carried out under mild reaction conditions using a broad spectrum of catalysts [11,12].
Cyclic carbonates are generally stable liquids, which enables the long-term sequestration of CO2, especially when cyclic carbonates are subsequently used for polymerization. Although the production of cyclic carbonates from CO2 and epoxides has been industrialized since 1958 and uses inexpensive catalysts such as KI, the current production processes still suffer from major disadvantages, such as high reaction temperatures (180–200 °C), high pressure (5–8 MPa) and stoichiometric amounts of activating reagents [13,14].
It is known that the increasing of the reaction rate with the increase in CO2 pressure is not only counterproductive due to the high energy consumption, but is even limited. The high increase in CO2 pressure (and the overrunning at a concentration of 0.47 g CO2/mL) is accompanied by sudden decrease in reaction rate due to the dilution effect causing the reduction in epoxide and catalyst concentrations in the reaction mixture [11].
Cyclic carbonates are used for polymer production, as electrolytes in lithium-ion batteries, polar aprotic (ethylene or propylene carbonate) or protic solvents (glycerol carbonate, etc.) and as chemical intermediates in organic synthesis [1,2,3,4,5,6,7,8,9,10,11,12,13,14] (Scheme 3).
Alluding to cyclic carbonates used as solvents, a grade deal of attention has been given to the application of glycerol carbonate as it possesses low toxicity and good biodegradability, and has a high boiling point and simple availability from lipids and CO2, giving it many applications [10]. Generally, the direct fixation of CO2 in cyclic carbonates and their products is regarded as a greener approach than the existing practices. As North et al. have mentioned, only two reactions of CO2, the dry reforming of methane (for fuel production) and cyclic carbonate chemical production, could consume up to 25% of the anthropogenic CO2 produced annually [12].
The cyclic carbonate formation based on the cycloaddition of CO2 requires oxirane ring opening in the first reaction step, which is followed by insertion of CO2 in the second reaction step and ring closure to form cyclic carbonate. The general mechanisms of this reaction are illustrated in Scheme 4 [3,12].
According to the computations, the epoxide ring-opening has the highest energetic barrier. Due to this reason, the applicable catalysts decrease the reaction barrier, acting as Lewis bases (nucleophile, Nu) that are capable of nucleophilic attack and opening the oxirane ring and/or stabilizing intermediates. In addition, the oxirane can be activated by hydrogen bond formation interacting with a Lewis acid or a hydrogen bond donor (HBD), thereby decreasing the energetic barrier of the epoxide ring opening. In order to catalyze cyclic carbonate formation most effectively, the best catalysts often contain a combination of both Lewis base and Lewis acid components or Lewis base/HBD parts. If the catalysis influencing the ring opening is very effective, then the ring closure step can be the rate-determining step with a higher energetic barrier [15].
The action of some described effective catalysts is based even on the activation of CO2, as is assumed. The activation of CO2 comprises formation of carbamate or carbonate, which may also take part in the epoxide ring-opening step [3,5,10,11,12].
Catalytic cycle 1 in Scheme 4 (CO2 activation mechanism) describes the nucleophilic activation of CO2 using nucleophiles such as tertiary amines, amidines, guanidines or carbenes (Nu1) to form an intermediate A-1 (carbamate or carboxylate), which subsequently promotes oxirane ring opening, leading to the second intermediate (I-1). A-1 attacks oxirane or oxirane activated by Lewis acid (A-2). Cyclization then occurs to produce a cyclic carbonate while the nucleophile (Nu1) is recycled for a new catalytic cycle. The CO2 activation mechanism requires a catalyst nucleophilic towards CO2, but not for epoxide [4,12].
In addition, catalytic cycle 2 demonstrates a more common carbonation pathway through the activation of epoxide. The hydrogen bond donor(s) (HBDs) coordinate(s) to the epoxide ring (formation of intermediate A-2). Subsequently, the Lewis base, for instance, onium halide salts, acting as nucleophile (Nu2) attacks the oxirane to enable the ring opening, producing an intermediate (I-2). Subsequently, upon ring opening, the CO2 insertion occurs in the O-H bond of the intermediate (I-2), producing a new intermediate (I-3). The cyclization of the intermediate (I-3) accompanied by cleavage of the leaving group (Nu2), produces cyclic carbonate as the final product, and nucleophile is recycled for a further reaction. Alternatively, cleavage of nucleophile Nu2 from I-2 before CO2 addition causes the formation of alternative products such as corresponding ketones via a Meinwald rearrangement.

2. Sources of Epoxides

Epoxides are generally accessible either via the oxidation of the C=C double bond in alkenes (using peroxides or O2/Ag-based reaction) or via the dehydrohalogenation of geminal halogenoethanols [5].
Terminal epoxides such as epichlorohydrin (EPIC), glycidol (GL), methyloxirane (propylene oxide, PO) and oxirane (ethylene oxide, EO), and their functional derivatives, are the most studied epoxides for the CO2/epoxide coupling reaction.
EPIC and GL are chemicals that were recently produced from bio-based glycerol obtained as a by-product from the chemical utilization of lipids (Scheme 5). Transesterification or hydrolysis of lipids is the main pathway for the production of bio-based glycerol and fatty acid esters (for biodiesel) and soap (sodium or potassium salts of fatty acids are used as surfactants) [5] (Scheme 6).
The nucleophilic substitution of OH groups in the glycerol structure with Cl via the action of gaseous HCl enables the formation of monochloropropanediols or dichloropropanols, in the presence of a catalyst, usually a carboxylic acid [2,5,16,17,18], as the crucial feedstock for production.
The subsequent ring closure induced by an inorganic base such as calcium or sodium hydroxide enables epoxide formation via a dehydrochlorination reaction with inorganic chloride (NaCl or CaCl2) being obtained as a co-product [19,20] (Scheme 5).
Similarly, starting from chloropropanediols, glycidol is produced by basic hydrodechlorination [20].
EO and PO are still mainly derived from ethylene and propylene produced by the cracking of petrochemical feedstock with subsequent silver-catalyzed direct air oxidation [2].
The development of appropriate sustainable alkenes production is based on the utilization of bio-based syngas (CO + H2) obtained by the gasification of waste biomass [21]. The most promising pathway for alkene production exploits methanol as a crucial intermediate simply available from syngas with its subsequent dehydrogenation/coupling catalyzed by zeolites (methanol-to-olefins technology, MTO) [21]. Apart from the above-mentioned, the direct catalytic cracking of vegetable oils (lipids) may produce propylene [21].
The other sustainable pathway for ethylene or butylene production is based on the dehydrogenation of bio-based alcohols (bioethanol and biobutanol) [22] accessible by fermentation of oligosaccharides. Brasco Co. produces bio-ethylene, for example, through the dehydration of bioethanol for polyethylene production in Brazil [23].
In addition, other types of epoxide can be produced from waste biomass, such as limonene oxide and limonene dioxide, which can be synthesized via the promising epoxidation of bio-based limonene obtained from citrus peels, oak and pine tree, under solvent-free conditions with hydrogen peroxide and a tungsten-based catalyst [24].
In addition, vegetable oil-derived triglycerides and fatty acids contain double bond(s) (Scheme 6), which can undergo epoxidation with peroxides [2]. The epoxidized fatty acid derivatives can be subsequently exploited as the starting materials for cycloaddition or even a subsequent one-pot polymerization reaction with CO2 [25,26]. Scheme 6 shows the transesterification of natural triglycidyl oleate producing methyl oleate and bioglycerol, and the subsequent epoxidation of methyl oleate using hydrogen peroxide.
It is worth noting, however, that epoxidation is a highly exothermic reaction (as ∆H = −55 kcal/mol for each double bond); thus, H2O2 is slowly added or added in a stepwise manner in semi-batch operations, and requires a long reaction time. In order to avoid problems with heat and mass transfer, process intensification using a microreactor was proposed [27]. The microreactor could significantly decrease the reaction time with higher epoxide selectivity.

3. Homogeneous Metal-Free Catalysts

This review focuses on the recent development of homogeneous organocatalysts for the cycloaddition reaction of CO2 and epoxides (insertion of CO2 into the oxirane ring) with the aim of producing cyclic carbonates. Homogeneous catalytic systems (catalyst and reagent dissolved in the same phase) usually display the highest conversion and selectivity and are usually significantly cheaper compared with heterogeneous ones. Metal-free organocatalysts are usually readily available even from renewable sources, non-recalcitrant, biodegradable, affordable, and inert towards air and moisture. They may, however, be more difficult to separate and recycle from the produced cyclic carbonates. On the other hand, after the discovery of a new effective homogeneous catalysts, subsequent attempts to immobilize it on the insoluble surface have followed in order to solve problems with catalyst separation and recycling [12].

3.1. Catalytically Active Amines and Their Salts

Generally, the effective absorption of CO2 into the liquid phase and its subsequent activation of chemisorbed CO2 are important steps for the subsequent cycloaddition reaction of CO2 with epoxides.
The alkaline absorbents described in the literature as being capable of effectively absorbing CO2 are different amines [28], including amidines such as 1,8-diazabicyclo [5.4.0]undec-7-ene (DBU) [28,29,30], guanidines such as 1,5,7-triazabicyclo[4.4.0]dec-5-enium (TBD) [28,29], and azaheterocycles such as pyridines and imidazoles [31,32], which are efficient for the chemisorption and activation of CO2.
The correlation between the structures of different organic amines and their catalytic activity in the cycloaddition of CO2 was studied by Yu et al. [28]. Their article compares the catalytic activity of a variety of nucleophilic aliphatic amines (ethanolamine, bis-(3-aminopropyl)-amine, oleylamine), basic aminoacid arginine, nucleophilic aromatic amines (1,2-phenylenediamine, 2-aminobenzylamine) and non-nucleophilic cyclic amines such as TBD and DBU for the cycloaddition of CO2 to methyloxirane (propylene oxide, PO) [28].
It is well known that the chemisorption ability of CO2 (formation of carbamate) increases with the increasing basicity of amine [33,34]. Yu et al. observed no apparent relationship of the pKa value of conjugated acids of the tested amines with respect to their catalytic activity in the case of propylene carbonate (PC) formation (Figure 2, Table 1). The authors observed the lowest propylene carbonate conversion when applying aliphatic amines.
Low conversion was even observed in the case of amine forming intramolecular hydrogen bonds (1,2-phenylenediamine and 2-aminobenzylamine).
In contrast, aromatic amines (such as 1,4-phenylenediamine) and amidines or guanidines involving conjugated “N=C–N” structures (arginine, TBD) were found to be the most active ones [28].
According to the published information [35,36], tertiary amines are often higher in activity than primary or secondary ones (Table 2, Entries 5, 10–12). It has been proven that amidines containing the “N=C–N” bond in their structures are particularly favorable for the cycloaddition of CO2 with epoxides (Table 1, Entries 6–8, 17 and Table 2, Entries 3 and 12) [2,3,4,6,32]. The above-mentioned observations are in agreement with the statement of North et al. that for the efficient activation of CO2, compounds that nucleophilically attack CO2 but not the epoxide ring are sought out [12].
Azzouz et al. demonstrated the effective utilization of 2-aminopyridine (2-NH2-PY) as a catalyst (using 10 molar % of 2-NH2-PY) for the carbonation of different terminal epoxides at 60–85 °C and 1 MPa of CO2 [35]. This carbonation was performed even at pilot scale.
Interestingly, corresponding salts with protic (Bronsted) acids (base.HA) of the above-mentioned non-nucleophilic amines (DBU.HA, N-methylimidazole (MIM.HA), N,N-dimethylaminopyridine (DMAP.HA)) and, alongside these, even triethanolamine, pyridine and caffeine (Figure 3), are quite catalytically active in the cycloaddition of CO2 with epoxides (Table 3, Entries 3–12, 15–24). Hydrogen halides in particular are the most active in comparison with corresponding free bases [29,30,32,37,38,39] (Table 3, Entries 3–6, 8–12). The most active seems to be hydroiodides of the corresponding amines (Table 3, Entries 10, 18–24, 26–27). For the above-mentioned catalytic action of amine salts, the reaction mechanism based on the activation of epoxide via the protonation with amine salt in the role of Bronsted acid (HA) is proposed with subsequent anion-based epoxide ring opening.
Sun et al. reported very effective carbonation using triethanolamine hydroiodide, including the simple recyclability of this catalyst without loss of activity even after four recycling steps [38].
The published results indicate that the synergetic effect of hydroxyl groups from protonated aminoalcohol in the role of HBD, together with naked bromide or iodide, significantly influences the cycloaddition of CO2 to the studied epoxides and makes possible the application of this reaction even at ambient conditions (Table 3, Entry 17–18).
Catalytically active ammonium halide activates not only the epoxide ring for opening through the H-bond with hydroxyl groups of triethanolammonium cation and the subsequent addition of intermediate 2-halogenoalkoxide to CO2, but even the next ring closure caused by the facile withdrawal of halide from the produced 2-halogenocarbonate [38] (Scheme 3 and Scheme 4).
Apart from the above-mentioned, in the case of caffeine hydrobromide, potassium halides added to the reaction mixture as an additional source of nucleophiles were successfully tested. With the same reaction conditions, the enhanced efficiency of cyclic carbonate formation was observed utilizing equimolar quantities of KX and caffeine.HBr or even 2: 1 KX: caffeine.HBr using DMSO as the reaction solvent at 70 °C and 0.7 MPa CO2 pressure [29,37]. The yield of cyclic carbonate increased following the trend KF < KCl < KBr < KI, which was in good agreement with nucleophilicity and nucleofugacity of the corresponding halide anions (Table 4, Entries 17–25).
In Table 5, the increase in carbonate yields using CAFH.Br/KI in the case of carbonation of terminal epoxides is documented. In the case of internal epoxide (limonene oxide), however, no carbonation was observed using caffeine hydrobromide or even its mixture with KI (Table 5, Entry 5).
Roshan et al. came to the conclusion that even the addition of a low quantity (a catalytic amount) of H2O significantly enhances CO2-based formation of PC over tertiary heterocyclic amines such as IM, PY and DMAP, giving over 98% selectivity of PC formation (at 120 °C, 1.2 MPa, 3 h). The observed results were evaluated by a DFT study comparing energy profiles for free amine in comparison with corresponding amine hydrogencarbonate-mediated cycloadditions of CO2 to propylene oxide. Ammonium hydrogencarbonates produced in situ from heterocyclic amine, H2O and CO2 works similarly to the above-mentioned amine salts as activators of the epoxide ring. As was argued, the HCO3 anion generated in the water-CO2-base reaction was the key active species that gave the higher activity of the base-water systems rather than the carbamate salt (produced by a reaction of R3N with CO2) [32].
It should be mentioned that low-melting salts (melting point below 100 °C) obtained by the neutralization of organic bases with organic or inorganic acids embodies are called protic ionic liquids (PILs). The melting of PILs could enhance the miscibility of catalytically active PILs with reacting epoxide and CO2 compared with solid catalysts, as was published by Zhang et al. in the case of DMAP hydroiodide [42] or by Kumatabara et al. using triethylamine hydroiodide [41] at ambient pressure (Table 3, Entry 10 and Table 4 Entry 26).
Zhang et al. published results obtained even by means of the capture and utilization of CO2 for the cycloaddition into SO using PIL (DMAP hydrobromide) at ambient pressure and 120 °C [42]. This PIL has superior catalytic effect compared with other hydrogenhalides of tertiary bases such as DBU, MIM, DABCO or tetramethylguanidine (Table 6). DMAP.HBr is well reusable with no drop in activity after five recycling steps. DMAP.HBr is able to carbonate even internal epoxides such as ChO, although this cycloaddition is quite sluggish.

3.2. Two Components Catalysts Based on a Combination of Organic Base and Hydrogen Bond Donor

As was mentioned in Section 3.1, the combined action of protonated amine with nucleophilic anion positively influences the efficiency of cycloaddition. This synergic action between the Lewis base, such as the amine, and hydrogen bond donors (HBDs) was reported in the literature [2,4,6,32,36,43].
The possible synergic effects of alcohols (glycerol, glycidol, 1,2-propylene glycol (PG), poly(ethylene glycol)-600 (PEG600), poly(ethylene glycol)-400 (PEG400), cellulose, chitosan and β-cyclodextrin (β-CD)) known as HBDs was explored in CO2-based cyclic carbonates synthesis catalyzed by amines, as mentioned in Section 3.1 [36]. For this purpose, the most catalytically active DBU and DMAP were tested in relation to the co-action of the chosen HBDs (Table 7).
Out of the set of experiments, cellulose was recognized as the most effective HBD in the addition of CO2 to propylene oxide [36].
The effective quantity of cellulose used as HBD in the case of the DBU catalysis of the chemical fixation of CO2 into propylene carbonate is very low with respect to the optimal quantity of DBU (15 mg of cellulose + 300 mg of DBU per mL of PO). The effect of the DBU excess on the yield of PC in the DBU-cellulose reaction system was studied. Generally, the yield rises with the increasing of the DBU: cellulose ratio with the maximum conversion and selectivity reached at a mass ratio of 25–30:1 [36]. The high catalytical activity of cellulose was, in all probability, explained by Khiari et al. and Gunnarson et al. [44,45]. Cellulose reacts in co-action with a significant excess of non-nucleophilic DBU, with CO2 producing carbonate by means of a reaction similar to that of cellulose xanthate formation during the production of viscose utilizing a sulfur analogue of CO2, carbon disulfide. The produced carbonate should be a nucleophilic agent that attacks and opens the epoxide ring rather than the known non-nucleophilic DBU.
Aoyragi et al. described the markedly increased formation of cyclic carbonates in isopropylalcohol using triphenylphosphine hydroiodide as a catalyst. 1H NMR spectra documented the formation of H-bonds between the used isopropylalcohol and the starting epoxide [46]. The high activity of the above-mentioned hydroiodide (compared with other HXs) was explained by both the high nucleophilicity and even the high leaving ability (nucleofugality) of iodide ion.
Section 3.1 mentioned the significant catalytic activity of triethanolamine [36], which could be explained by the synergy of HBDs (bound alcoholic OH groups) and the Lewis basicity of the tertiary amine.
More advanced catalysts such as 2-hydroxymethylpyridine (2-PY-CH2OH) and 2,6-bis(hydroxymethyl)pyridine (2,6-PY-CH2OH)2 were developed for the high-efficiency cycloaddition of CO2 with epichlorohydrin (EPIC) under a slightly elevated temperature and ambient pressure (T = 25–60 °C, 0.1 MPa of CO2; see Table 4, Entry 4) [40]. The high catalytic effect was demonstrated by 1H NMR spectroscope observing the formation of a stable H-bond between the PY-CH2OH and oxygen of epichlorohydrin. The authors demonstrated that the tested compounds with either heterocyclic nitrogen (benzylalcohol PhCH2OH) or hydroxymethyl (CH2OH) groups (PY) catalyzed EC formation only sparingly (PY) or not at all (PhCH2OH) (Table 4, Entries 1–5).
The catalytic activity of nitrogen-doped charcoal for CO2 cycloaddition reactions could be explained by the co-operation of OH groups working as HBDs and tertiary amines bound in the graphitic structure of specially prepared N-doped carbons together with the ability of active carbon to adsorb CO2 [47].

3.3. Aminoacids (AAs) as Catalysts

AAs contain amino and carboxylic groups in their structures. Amino groups can react with CO2 to form N-COO (carbamate) products with low binding energy, which can catalyze the transfer of CO2 to the 2-halogenoalcoholate produced by the halide-based opening of the epoxide ring. The carboxylate group (–COOH) can catalyze the oxirane ring opening as effective HBD analogously to the amino group (–NHR) and hydroxyl (–OH). Some AA salts have been successfully tested in the capture of CO2 from flue gas. In addition, the amino groups can also be utilized in quaternization with the aim of introducing halide as a nucleophile into the engineered catalytically active molecules (Table 8).
The yield of PO is dependent on the AA structure; basic AAs such as L-histidine (L-His) and proline (Pro) containing basic additional groups (imidazolium and amino, respectively) provided higher yields than acidic aspartic or glutamic acids (Figure 4).
In addition, the combination of an amino acid with an HBD results in a higher catalytic activity under milder reaction conditions than in the absence of an HBD. The binary catalytic systems formed with the amino acid and H2O produced, for example, more active systems for the synthesis of PO than in the absence of H2O [53]. In the case of L-His, the time taken for the nearly total conversion was reduced from 48 h to 3 h by adding H2O as an HBD (L-His:H2O ratio = 1:29) under similar conditions (Table 8, Entries 1 and 2). The low H2O concentration was used to avoid the hydrolysis of the produced PC [49,53].
Roshan et al. showed that the combination of halide ions as nucleophiles (added in the form of KI, for example) with L-histidine produced highly active catalytic systems for the cycloaddition of CO2 to epoxides [51] (Table 8, Entry 4).
The most effective binary catalytic systems contained KI with basic AAs such as His/KI (Table 8, Entry 4). In a related work, Yang et al. proved the high stability of AA/KI catalytic systems, namely L-Trp/KI, for the cycloaddition of CO2 to PO to form propylene carbonate. After carbonate separation conducted by means of distillation, the catalytic system was reused five times without loss of activity [54].
The catalytic activity of the different KX salts followed the order Cl < Br < I corresponding to the increasing nucleophilicity and leaving group ability [54]. This confirmed the role of these anions in the opening of the epoxide ring [54].

3.4. Onium Salts as Catalysts

Quaternary ammonium (most often tetrabutylammonium bromide, TBAB, and iodide (TBAI), phosphonium and sometimes even sulfonium salts [55]) are common catalysts for the formation of cyclic carbonates from epoxides and CO2 [5,6,12] (Figure 5).
The low-melting (below 100 °C) quaternary ammonium salts are called ionic liquids (ILs). In addition, ILs show good solvating ability including CO2, variable polarity and negligible vapor pressure [56]. ILs are considered to be sustainable (“green”) solvents because of their properties such as relatively high thermal stability and negligible vapor pressure, high chemical stability and simple separability, and the modularity of their properties changing the structure of anions and cations.
The first published article that mentioned the formation of cyclic carbonates via the cycloaddition of CO2 in epoxides catalyzed solely by ILs was published by Deng and Peng [57]. The authors studied different 1-butyl-3-methylimidazolium (BMIM) and N-butylpyridinium (BPY) salts varying in anions (chloride and tetrafluoroborate (BF4, hexafluorophosphate (PF6)) and observed the highest activity in the case of BMIMBF4 salt. The catalytic activity increase was in the order: BMIMPF6 < BPYBF4 < BMIMCl < BMIMBF4. This observation is in agreement with the solubility of CO2 in these Ils; the highest solubility of CO2 was determined in BMIMBF4 [58].
Dyson et al. and Wang et al. studied the abilities of different ILs that differed in terms of the cations (alkylated imidazolium and tetraalkylammonium) and anions (halides) used [59,60]. Interestingly, cheap Bu4NCl was found to be a very active catalyst compared with the much more expensive alkylated imidazolium halides. Based on the experimental results obtained at ambient pressure and 50 °C, they hypothesized that the balance between the nucleophilicity of anions and the acidity of hydrogens bound in the imidazolium ring of used IL is most important.
Yang et al. published an even higher catalytic activity of corresponding bromides when comparing them with tetrafluoroborates (Table 9, Entries 10 and 11) [29].
An increase in catalytical activity was observed with the increasing of the lipophilic alkyl chain length in RMIMXs when comparing 1-butyl-3-methylimidazolium and 1-octyl-3-methylimidazolium bromide [29].
Based on this idea, Akhdar et al. successfully tested the carbonation of internal epoxide produced via the epoxidation of methyl oleate [61,62,63]. The catalysts were prepared by means of the alkylation of N-alkylimidazoles with oligoethylene iodide and modified by ion-exchange to the corresponding bromide. N′-Oligoethylene-N-butylimidazolium bromide was recognized as the most active catalyst enabling the carbonation of epoxidized methyl oleate in 96% yield even at 100 °C and 2 MPa of CO2.
The catalytic activity of ILs cannot be known based on a comparison of the anion effects using one type of cation. In the case of N-benzyl-N′-methylimidazolium salts, the most active one is N-(o-methyl)benzyl)-N′-methylimidazolium chloride o-MeBzMIMCl; the catalytic activity of the corresponding o-MeBzMIMBF4 and o-MeBzMIMPF6 salts is lower (Table 9, Entries 14–16) [60].
Anthofer et al. studied the relationship between the structure, affinity to CO2 and catalytic activity of different low-melting N,N′-dialkylimidazoles in detail [64] (Figure 6).
As could be seen, the most active ILs were those that contained bulk lipophilic substituents (N-octyl-N′-pentafluorophenyl-, N-butyl-N′-pentafluorophenyl- or N-methyl-N′-octyl-imidazole). The observed catalytic activity correlates well with the measured sorption of CO2 in the studied ILs under the reaction conditions of this study. The substitution of the 2-position also significantly reduced the activity of the tested ILs [64].
The authors detected an interaction (hydrogen bond formation) between the acidic hydrogen of the used imidazole bromides (bound in position 2) and the oxygen atom of PO using FT-IR spectroscopy [64]. The mentioned catalyst was very effective even for the carbonation of internal epoxides such as cyclohexene oxide (ChO).
As could be seen, the most active ILs were those that contained bulk lipophilic substituents (N-octyl-N′-pentafluorophenyl-, N-butyl-N′-pentafluorophenyl- or N-methyl-N′-octyl-imidazole). The observed catalytic activity correlates well with the measured sorption of CO2 in the studied ILs under the reaction conditions of this study. The substitution of the 2-position also significantly reduced the activity of the tested ILs [64] (Table 10).
The authors detected an interaction (hydrogen bond formation) between the acidic hydrogen of the used imidazole bromides (bound in position 2) and the oxygen atom of PO using FT-IR spectroscopy [64]. The mentioned catalyst was very effective even for the carbonation of internal epoxides such as ChO (Table 11).
As was published by Yang et al., in the case of butylated DABCO (BuDABCO), the corresponding bromides, chlorides and hydroxides were recognized as the most effective cycloaddition catalysts [29] (Table 12, Entries 1–4). In contrast, non-nucleophilic anions such as NTf2, PF6 or BF4 caused the loss of the catalytical activity of the studied BuDABCO salts.
Surprisingly, when ILs containing activated CO2 in their structures in N,N′-di(alkyl)imidazolium-2-carboxylates were tested as CO2 cycloaddition catalysts by Kayaki et al. [65], the observed activity was quite low and a high CO2 pressure was required to obtain satisfactory conversion (Table 13). The hydrogen in position 2 on the imidazolium ring is, in all probability, important as an HBD for epoxide ring activation and substitution with -COO causes a decrease in catalytic activity (Table 13).
Interestingly, some of the attempts to boost the catalytic activity of onium salts constructing di- or tricationic ILs (Scheme 7) often fall flat (Figure 7) [66,67,68].
Isothiouronium salts (Scheme 8) were also chosen for the testing of catalytic activity for CO2 addition, providing encouraging results (over 90% yield with selectivity over 99%) at 2 MPa pressure of CO2 and 140 °C after 2 h of action using 1 molar % of catalyst. The corresponding thiourea was practically nonactive [55].
Apart from ammonium and sulfonium salts, the methyl-trioctylphosphonium-based ILs with organic anions were studied as cycloaddition catalysts. Their catalytic activity was remarkable even for cycloaddition reaction of less reactive styrene oxide (SO) with CO2 at ambient pressure [46].
Wilhelm et al. compared the action of different aromatic or heterocyclic alcoholates (phenolates or anions of hydroxypyridine regioisomers, Figure 8) used as anions in combination with tetrabutylphosphonium, tetrabutylammonium and N-ethyl-DBU-based cations [69] (Table 14). The authors discovered the cooperative effect of the alcoholate anion of 2-hydroxypyridine with the tetrabutylphosphonium cation in the case of a reaction of CO2 with epichlorohydrin. The catalytic activity, however, of other ILs containing Bu4N+ or Et-DBU+ cations was slender (Table 14).
The authors suggested the mechanism of this reaction based on activation of the epoxide ring with the tetrabutylphosphonium cation as the Lewis acid with the simultaneous activation of CO2 and phenolate [69]. The most active [Bu4P] 2-OPY was tested at ambient pressure for the carbonation of different terminal epoxides with satisfactory results, using 50 molar % quantity of [Bu4P] 2-OPY to an appropriate epoxide (Table 15).
Wang et al. prepared ammonium salts in situ by alkylating tertiary amides (N,N-dimethylformamide (DMF), N,N-dimethylacetamide (DMAc), N-formylmorpholine, N-methylpyrrolidone, tetramethylurea and N-formylpiperidine) with benzyl halogenides. The prepared ammonium salts enabled the formation of cyclic carbonates even at an ambient pressure, especially those prepared from DMF using benzylbromide [70] (Table 16).
Wang et al. attributed the high activity of the DMF + BnBr mixture in particular to the activation of the oxirane ring by benzyl cations and the contemporary nucleophilic activation of CO2 by DMF [70] (Scheme 9).
Similarly, the effectiveness tertiary amines described earlier as active catalysts (see Section 3.1) was satisfactorily proven for the reaction of epoxides with CO2 at an ambient pressure after in situ quaternization via benzylation [71] (Table 16).
For a comparison of the action with the ammonium salts formed using arylmethylbromide derivatives, Bu4NBr was employed as the bromide source using the same reaction conditions as the model reaction (Table 16, Entry 15).
As could be seen, the yield was lower than that using benzyl bromide as the bromide anion source, which was presumably due to the electrostatic interaction between the bromide anion and the ammonium center decreasing with the bulkiness of the cation. The authors stated, based on above-mentioned results, that the nucleophilicity of the bromide anion is weaker for Bu4NBr than for the salts (Bn-DBU+.Br).
The successful utilization of tetrabutylammonium halides, especially bromide and iodide, in CO2 cycloaddition reactions was reported by Calo [72] (Table 17). The higher reactivity of Bu4NBr/Bu4NI in comparison with RMIMBr or RPYBr salts was explained by less coordination of halide with the bulkier Bu4N+ cation [72]. In addition, the catalytic activity of cheap and commercially available Bu4NXs is high and quite comparable with much more expensive PPNXs salts (Figure 9).

3.5. Two Component Catalysts Containing HDBs and Onium Salts

The cheap and easily available quaternary ammonium halides TBAB and TBAI are often combined with different HDBs with the aim of boosting catalytic activity for the insertion of CO2 in the oxirane ring.
It was observed that even the addition of glycidol to the Bu4NX significantly increased the yield of PO compared with Bu4NX used alone [74] (Table 18, Entries 4, 7–9).
Some mixtures of onium salts with HBDs produce low-melting eutectic solvents (DESs) that readily dissolve both CO2 and epoxide, enabling cycloaddition even at ambient pressure and low temperature [75]. DES is defined as a mixture of two or more compounds that are typically solid at room temperature, but when combined at a particular molar ratio, changes into liquid at room temperature [76].
They not only possessed comparable physicochemical properties to traditional ILs (designability, non-volatility and high thermal stability), but also had advantages such as low cost and a simple preparation process (mixing and melting) without the need for purification.
DESs prepared via the mixing of tertiary amines hydrogen halides (R3N.HX) and ethylene diamine or different aminoethanols were compared in the carbonation of SO at an ambient pressure, obtaining intriguing yields and selectivities of SC even in the case of DES prepared from hydrobromide of cheap triethyl amine and diethanolamine [75] (Table 18, Entries 10–13). DBU hydrobromide mixed with diethanolamine at a molar ratio of 2:1 was recognized as the most catalytically active. Testing this most effective DES, high yields of different carbonates were determined by GC-MS even at an ambient pressure and room temperature of CO2 after 48 h using 20 molar % of this DES. Testing the carbonation of internal ChO, the yield of CC was 43%. Applying a mixture of 15% CO2 with nitrogen (simulated flue gas) drops, however, the yield decreased from 92% (100% CO2 at an ambient pressure after 48 h at room temperature) to 10% (using 15%CO2 in nitrogen under the same reaction conditions, Table 18, Entries 14–21).
Comparing the catalytic activity of different DESs with various protic ILs, the DES (2 DBU.HBr + 1 DEA) is much more active than PIL DBU hydroiodide (DBU.HI) alone. The observed high catalytic activity was explained by the synergistic action of DEA (as HBD) and DBU.HBr as a source of highly nucleophilic naked bromide [75] (Table 18, Entries 16–21 and 24).
Similarly, high activity was observed using DES prepared from Bu4PBr with 2-aminophenol for the carbonating of terminal epoxides. The carbonation of internal epoxide CO to CC was, however, very slow [79] (Table 18, Entry 28).
Pentaerythritol as an aliphatic polyol-based HDB was recognized as effective for the carbonation of PO at elevated pressure [80]. Although completely inactive used alone or with KI, in a mixture with Bu4N+ bromide or iodide, it is very active, obtaining a 97% yield of PC at 70 °C after 22 h of CO2 (0.4 MPa) action (Table 19).
Choline iodide together with N-hydroxysuccinimide forms DES, enabling the high-yield carbonation of PO to SC at 30–80 °C and 1 MPa pressure of CO2. Instead of choline iodide, Bu4NX in a mixture with N-hydroxysuccinimide is applicable [81]. Using a 2 MPa pressure of CO2, a high yield of CC from internal ChO was obtained at 70 °C after 10 h of reaction (Table 18, Entry 29).
A broad set of aliphatic and aromatic alcohols in terms of their role as potential HDBs was studied by Alves et al. [82] in the co-action of Bu4NBr using pressurized CO2 (2 MPa) for PO carbonation. The authors observed that the most active HDBs were low-polar polyfluorinated secondary alcohols such as tertiary alcohols HFTI or 1,3-bis-HFAB (Figure 10).
Aromatic polyols such as pyrocatechol, pyrogallol and gallic acid were less catalytically active. Aliphatic alcohols exhibited low cooperative activity in the case of the tested Bu4NBr, which was practically comparable with the catalytic effect of sole Bu4NBr. Interestingly, some of tested alcohols even exhibited inhibition effects.
The high catalytical activity of RMIMs/phenols-based DESs was published by Liu et al. even at an ambient pressure of CO2 and at room temperature for SO [83]. Especially N-ethyl-N′-methylimidazolium iodide (EMIMI) was recognized as a very suitable part of DES in co-action with phenols substituted with electron-donating groups such as –NH2, –C(CH3)3 and –Cl, –OH. The most effective DES contained EMIMI (2 mol) and resorcinol (1 mol). The authors explained its high catalytic activity as multifunctional HBD-based activation by acidic hydrogen bound in position 2 of EMIM salt together with hydrogen from the –OH group of resorcinol (Figure 11) and the subsequent action of iodide as a nucleophile. Interestingly, comparing the activity of (2 EMIMI + 1 resorcinol) DES with the much cheaper (2 Bu4NI + 1 resorcinol) binary system for SO carbonation, the obtained yields of PEC were very similar [83]. SO was the single epoxide studied, however, in this article. Another catalytically very effective DESs containing mixture of choline chloride and malic acid or choline iodide and glycerol published Vagnoni et al. [84].
Additional very effective DESs were obtained as catalysts by mixing 2-hydroxymethylpyridine or 2,6-hydroxymethylpyridine with Bu4NI [40]. These DESs were able to catalyze the carbonation of EPIC to chloromethyl-ethylenecarbonate (CMEC) even at room temperature and ambient CO2 pressure. The carbonation of internal epoxide ChO was very slow, however, under ambient conditions even after 20 h using 8 molar % of catalyst [40].
Gallic acid (Figure 11), as a green, biobased and biodegradable HDB, was discovered by Sopena et al. as a more effective alternative of resorcinol in a binary Bu4NI + gallic acid catalytic system dissolved in 2-butanone [85]. Even internal epoxide was carbonated with a high yield at 80 °C and 1 MPa pressure of CO2 after 18 h [85].
Polycarboxylic acids such as citric acid were effectively applied as the HDB part of DES together with choline iodide [86]. The other tested carboxylic acids were less active HDBs compared with citric acid. Additionally, it was observed that the molar ratio of the used HBA and HDB is crucial. For DES obtained by the melting of choline iodide, citric acid at a molar ratio of 2:1 (excess of iodide source) is highly active. Changing the molar ratios significantly decreased the reaction yield (but not selectivity). ChO tested as an internal epoxide at 70 °C and 0.5 MPa of CO2 produced only 36% CC after 6 h [86].
The attempts to substitute ILs-based iodides or bromides as key parts of DESs were described by Wang et al. [87]. Applying boric and glutaric acids, together with BMIMCl, the authors described significant catalytic activity even without the presence of bromide or iodide ions for the carbonation of terminal epoxides at 0.8 MPa of CO2 and 70 °C. [87]. The carbonation of internal ChO was below 40% after 7 h of CO2 action.
The most active HDB described until this time for the catalysis of epoxides’ carbonation is ascorbic acid in co-action with Bu4NI [15] (Table 20). This mixture was effective even for the carbonation of internal epoxides, even at an elevated temperature (100 °C) and 2 MPa CO2 pressure [15] (Table 21).
Encouraged by the robustness of this catalytic system, Elia et al. tested the Bu4NI/ascorbic acid system for the cycloaddition of CO2 in epoxidized fatty acid esters [91]. Cyclic carbonates based on fatty acid esters seemed to be potential plasticizers for polyvinyl chloride instead of harmful phtalates, for example [92].
As can be seen in Table 21, the most effective catalytic mixture found contains Bu4NCl/ascorbic acid. Bu4NCl is superior because overly nucleophilic Bu4NI causes undesirable Meinwald rearrangement producing ketones instead of cyclic carbonates, probably due to the sterical hindrance in the case of epoxidized oleic acid methyl ester [91]. In the case of epoxidized polyunsaturated fatty acid esters, allylic alcohols are produced as by-products using Bu4NI [91].

3.6. Application of Bifunctional (or Multifunctional) Onium Salts

The functionalization of ILs involves an increase in catalytic activity owing the synergistic effect between the bound functional groups (nucleophilic iodide or bromide anions together with –NH2, –COOH or –OH groups in the role of HBDs). The reached synergism enables a decrease in the quantity of the multifunctional catalyst and simpler separation in an optimal case [93] (Table 22, Figure 12). On the other hand, multifunctional ILs are more difficult to prepare and more expensive due to this reason.
Bifunctional catalysis based on aromatic OH-functionalized onium salt was described by Tsutsumi et al. [94]. This research work demonstrates that it still possible to discover a very active and quite cost-effective bifunctional catalyst such as m-trimethylammonium phenolate, which is much more effective than more structurally complicated ones [94]. This catalyst was only tested, however, for the carbonation of terminal epoxides and still requires higher pressure of CO2 at an elevated temperature [94] (Scheme 10, Table 23).
Meng et al. published very promising results obtained by testing a series of OH-functionalized DBU-based ILs (Figure 13) [95]. They discovered not only a recyclable organocatalyst with excellent activity for carbonation of EPIC at 30 °C and an ambient pressure of CO2, but also a compound suitable for the utilization of CO2 from a simulated flue gas (Scheme 11). Its high activity is explained by the cooperative activation of the epoxide ring by protonated DBU in the role of HDB and the activation of CO2 via carbonate formation utilizing alcoholate on a bridge-functionalized bis-DBU anion.
Another described group of catalytically active bifunctional catalysts consists of 1-alkyl-2-hydroxyalkyl pyrazolium salts [96]. The most active one from the broad group of tested derivatives was 1-ethyl-2-(2-hydroxy)ethylpyrazolium bromide (Figure 14). It was demonstrated that using 1 MPa pressure of CO2 at 110 °C, even internal epoxide ChO was carbonated to CC with a considerable yield of over 60% after 4 h of action [96].
Zhou et al. compared the catalytic activity of quaternized aminoacid glycine (betaine) and quaternized aminoethanol salts (choline salts, Scheme 12) [97].
The main difference in the structures of these onium salts is the presence of a more acidic carboxylic group (a stronger HBD) in the betaine structure compared with the choline hydroxyl group. In addition, the effects of different anions in the case of protonated betaine were compared, and it was observed that the most active was the corresponding iodide salt. The catalytic activity of different betaine and choline salts decreased in the range: betaine.HI > betaine.HCl > choline.HCl > betaine.HBr > betaine.BF4. The authors interpret the low betaine.HBr activity as the effect of its low solubility in the reaction mixture. The tested choline.HCl possesses an activity comparable with Bu4NBr, which supports the positive effect of the hydroxyl group in the activation of the oxirane ring of PO. This positive effect could be both based on HBD action and/or the activation of CO2 on account of carbonate formation. The considerable HDB effect of the carboxylic group of protonated betaines exceeds, however, the effect of the hydroxyl group in choline. The reaction conditions for effective carbonation even of terminal epoxides are, however, harsh (8 MPa CO2, 140 °C) [97]. Due to the above-mentioned reasons, the research that focused on ILs functionalized with the carboxylic group(s) provided fruitful results.
Xiao et al. suggested that the influence of suitable acidity, even with the flexibility of the bound -(CH2)n-COOH chain in the IL structure, is crucial for the carbonation of epoxides due to the cooperation function of the ring-opening of oxiranes [98]. When 1-(2-carboxyethyl)-3-methylimidazolium bromide was used as bifunctional IL, the PC from PO was obtained with ca. 96% yield using pressurized CO2 (1.5 MPa) at 110 °C after 2 h. The IL showed high thermal stability and could be recycled with a slight loss in activity, while the selectivity of the cyclic carbonates remained at over 98%. The catalytic activity of the described functionalized IL-based carboxylic acids is still not unique enough, however, and these types of catalysts still require elevated pressure of CO2 to maintain a high conversion of epoxides to cyclic carbonates. In addition, the carbonation of internal epoxide is still quite slow even at the above-mentioned high pressure and elevated temperature [98].
The construction of bridge-functionalized bisimidazolium-based ILs improves the catalytic activity of acidic ILs, as was discovered by Kuhn et al. [99]. The most active catalyst is the most branched one, bis(imidazoyl)isobutyric acid derivative, N-arylated with hydrophobic mesitylene (Figure 15). It is well recyclable and active even using 0.4 MPa CO2 at 70 °C. It is ineffective, however, in the case of internal epoxides’ carbonation [99].
An additional direction of research related to the significant increasing of catalytic activity was discovered by Han et al. [100] and Wang et al. [101]. The Han and Wang research groups recognized the crucial role of ion pairs produced by a combination of acidic ILs with guanidinium cations. Using the same acidic ILs, neutralized by alkylated guanidines, enables an increase in activity, probably due to the distinctive activation of reacting CO2. This catalytic system is active at 0.1 MPa CO2 and 30 °C for the carbonation of EPIC, but fails even in the case of PO (Table 24). Additionally, the used ion pairs are simply separable from the produced cyclic carbonates by means of extraction with ethyl acetate, enabling simple recycling without a significant drop in conversion.
Bridged methylene(bis)imidazolium salts substituted on both N′-nitrogens by carboxymethyl groups are more active after neutralization with tetramethylguanidine [101] (Figure 16, Table 24). Even this catalytic system is active at 0.1 MPa CO2 and 50 °C but the carbonation of internal ChO seems to be sluggish using the above-mentioned reaction conditions. Additionally, the used catalyst is simply separable from the produced cyclic carbonates and enables simple recycling without a significant drop in conversion.
The reverse activation of dual amino-functionalized ILs neutralized with acidic aminoacids, such as glutamic or aspartic acids, is possible, as was documented by Yue et al. [102]. This ion-pair-based catalytic system produces, however, high yields at 0.5 MPa and a temperature of 105 °C after 13 h of CO2 action. It is recyclable without loss of activity and works well in the case of terminal epoxides [102] (Figure 17).
A very attractive alternative approach was published by Kumar et al. [103]. Their research was focused on the utilization of CO2 from model flue gas (5–15% CO2 in N2 stream at atmospheric pressure) at 80 °C using task specific AA-based ILs (Scheme 13). The authors verified that tetrabutylammonium salt with histidine dissolved in dialkyl carbonate enables the capture and usage of CO2 for the carbonation of terminal epoxides at the above-mentioned reaction conditions, with a high yield. This research work is one of the very infrequent examples of the direct capture and subsequent utilization of CO2 from (model) flue gas. The authors documented that this catalyst is recyclable with no drop in efficiency after six recycling steps. This catalytic system was proved, however, only on terminal epoxides [103].
A different approach was used for the preparation of highly catalytically active bifunctional ILs using allylation by Hui et al. [104] (Figure 18). They discovered tetramethylguanidine-based allylated IL with superior activity for the capture and utilization of CO2 from simulated flue gas at 120 °C, ambient pressure and solventless conditions (Table 25). This catalyst is effective even for carbonation of ChO and reusable with low loss of activity after five recycling steps [104]. This type of catalyst seems to be very attractive even for the carbonation of other internal epoxides including eventually epoxidized fatty acid esters.

4. Conclusions

The carboxylation of epoxides is a sustainable pathway for the fixation of CO2 into valuable chemicals, considering the industrial utilization of cyclic and polymeric carbonates. The effect of homogeneous organocatalysts published in recent literature is presented. We hope that this review affords insights into the recent research and development of efficient metal-free homogeneous catalysts.
Hopefully, the next development of homogeneous catalysts, including organocatalysts (e.g., organic salt, ILs and DESs), will facilitate the expanding of the spectrum of available metal-free organocatalysts applicable for the reaction of CO2 with terminal epoxides even at CO2 pressures of 1 bar and reaction temperatures of less than around 50 °C. Except high catalytic activity, the simple catalyst separability should be profitable because of the necessity of high catalytic loading for the effective course of cycloaddition reaction. The bulky tetrabutylammonium or tetrabutylphosphonium cations in Bu4NX or Bu4PX enable the high nucleophilic activity of the appropriate naked anions of X, such as bromide or iodide, in most cases. Onium salts are widely applied as part of multicomponent catalytic systems in the research and development of epoxides’ carbonation processes. Most of all, deep eutectic solvents constitute an important group of multicomponent low-cost homogeneous organocatalysts. In particular, DESs containing choline chloride and urea exhibit high catalytic activity [84,85]. Besides the above-mentioned onium halides, some ion pairs produced by the mixing of DBU with amidine-based alcohols are highly active [95]. The most effective halide free IL-based homogeneous catalyst was recognized to be the Bu4N salt of histidine [103]. Several ion pairs based on N′-carboxymethylated MIM bromides neutralized with tetraalkylguanidines enable CO2 cycloaddition at ambient pressure [100,101,102]. Searching for simple and cheap catalytic systems that are active at mild reaction conditions is attractive not only due to the environmental point of view (lower energy consumption) but even due to the thermodynamic reasons. As the formation the cyclic carbonate is exothermic, the lower reaction temperature affects the shifting of the reaction equilibrium in the products.
As we illustrate in this review, many simple molecules are known to act as effective mediators and/or catalysts, including Lewis and Bronsted acids such as water, ascorbic acid, cellulose, etc. Based on generally accepted mechanisms of carboxylation of epoxides, research focused on utilization of other HBDs such as bidentate nucleophiles could be profitable. The promising groups of simply available catalytically active compounds such as polyalkyl guanidines [100,101,104], enaminones [105], N-hydroxylamines [106] and amidoximes [107] should, in our opinion, be investigated in more detail.
The utilization of tandem reactions such as the one-pot production of cyclic carbonates starting directly from biobased unsaturated fatty acids esters [8], the one-pot production of ethylene carbonate from ethylene produced by low-energy-demanding methods [2,108] or the production of HMEC from chlorinated bio-based glycerol [109] seems to be very promising for effective CO2 fixation.
It is evident from the recently published results that both the possible utilization of CO2 from flue gas and the carbonation of internal bio-based epoxides such as epoxidized fatty acid esters are the main developing areas of research focused on CO2 capture and utilization. However, the mild reaction conditions and lower catalytic loading are still challenging for both the carboxylation of internal epoxide substrates such as epoxidized fatty acid esters as well as for the direct utilization of waste CO2 from power plant flue gas.

Author Contributions

T.W. conceived, designed and wrote the paper. B.K. provided technical support. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by Faculty of Chemical Technology, University of Pardubice, with the support of excellent research.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Epoxides available for cycloaddition reactions.
Figure 1. Epoxides available for cycloaddition reactions.
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Scheme 1. CO2 consumption for ethylene carbonate (EC) production applying the carbonation of oxirane produced from ethylene [2].
Scheme 1. CO2 consumption for ethylene carbonate (EC) production applying the carbonation of oxirane produced from ethylene [2].
Catalysts 12 00298 sch001
Scheme 2. Reaction of CO2 with epoxides producing cyclic carbonates and/or polycarbonates [11].
Scheme 2. Reaction of CO2 with epoxides producing cyclic carbonates and/or polycarbonates [11].
Catalysts 12 00298 sch002
Scheme 3. Possibilities for the chemical transformation of cyclic carbonates to linear (poly)carbonates, esters, ureas, ethyleneglycols and urethanes (carbamates) [1,2,5,13].
Scheme 3. Possibilities for the chemical transformation of cyclic carbonates to linear (poly)carbonates, esters, ureas, ethyleneglycols and urethanes (carbamates) [1,2,5,13].
Catalysts 12 00298 sch003
Scheme 4. Generally accepted mechanisms of cyclic carbonate formation via the cycloaddition of epoxide on CO2 [3,12].
Scheme 4. Generally accepted mechanisms of cyclic carbonate formation via the cycloaddition of epoxide on CO2 [3,12].
Catalysts 12 00298 sch004
Scheme 5. Production of glycidol and epichlorohydrin starting from bioglycerol [16,17,18,19,20].
Scheme 5. Production of glycidol and epichlorohydrin starting from bioglycerol [16,17,18,19,20].
Catalysts 12 00298 sch005
Scheme 6. Synthesis of glycerol and epoxidized methyl oleate from triglyceride of oleic acid (vegetable oil).
Scheme 6. Synthesis of glycerol and epoxidized methyl oleate from triglyceride of oleic acid (vegetable oil).
Catalysts 12 00298 sch006
Figure 2. Structures and abbreviations of the tested amines.
Figure 2. Structures and abbreviations of the tested amines.
Catalysts 12 00298 g002aCatalysts 12 00298 g002b
Figure 3. Structure of catalytically active caffeine hydrohalides [37].
Figure 3. Structure of catalytically active caffeine hydrohalides [37].
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Figure 4. Structures of highly catalytically active AAs.
Figure 4. Structures of highly catalytically active AAs.
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Figure 5. Structures of cations of commonly used ILs.
Figure 5. Structures of cations of commonly used ILs.
Catalysts 12 00298 g005
Figure 6. Structures of tested N,N′-dialkyl IM-based ILs in the carbonation of PO [64]. R1 = Me; R3 = Bu; R2 = H = 1-methyl-3-butyl imidazolium bromide [BMIm]Br; R1 = Me; R3 = Bu; R2 = Me = 1,2-dimethyl-3-butylimidazolium bromide [BM2Im]Br; R1 = Me; R3 = Bu; R2 = Et = 1-methyl-2-ethyl-3-butylimidazolium bromide [BEMIm]Br; R1 = Me; R3 = Oct; R2 = H = 1-methyl-3-octylimidazolium bromide [OMIm]Br; R1 = Me; R3 = Oct; R2 = Me = 1,2-dimethyl-3-octylimidazolium bromide [OM2Im]Br; R1 = Me; R3 = Oct; R2 = Et = 1-methyl-2-ethyl-3-octylimidazolium bromide [OEMIm]Br; R1 = Bz; R2 = H; R3 = Bu = 1-benzyl-3-butylimidazolium bromide [BBzIm]Br; R1 = Bz; R2 = H; R3 = Oct = 1-benzyl-3-octylimidazolium bromide [OBzIm]Br; R1 = CH2C6F5; R2 = H; R3 = Bu = 1-(2,3,4,5,6-pentafluoro)benzyl-3-butylimidazolium bromide [BBzF5Im]Br; R1 = CH2C6F5; R2 = H; R3 = Oct = 1-(2,3,4,5,6-pentafluoro)benzyl-3-octylimidazolium bromide [OBzF5Im]Br.
Figure 6. Structures of tested N,N′-dialkyl IM-based ILs in the carbonation of PO [64]. R1 = Me; R3 = Bu; R2 = H = 1-methyl-3-butyl imidazolium bromide [BMIm]Br; R1 = Me; R3 = Bu; R2 = Me = 1,2-dimethyl-3-butylimidazolium bromide [BM2Im]Br; R1 = Me; R3 = Bu; R2 = Et = 1-methyl-2-ethyl-3-butylimidazolium bromide [BEMIm]Br; R1 = Me; R3 = Oct; R2 = H = 1-methyl-3-octylimidazolium bromide [OMIm]Br; R1 = Me; R3 = Oct; R2 = Me = 1,2-dimethyl-3-octylimidazolium bromide [OM2Im]Br; R1 = Me; R3 = Oct; R2 = Et = 1-methyl-2-ethyl-3-octylimidazolium bromide [OEMIm]Br; R1 = Bz; R2 = H; R3 = Bu = 1-benzyl-3-butylimidazolium bromide [BBzIm]Br; R1 = Bz; R2 = H; R3 = Oct = 1-benzyl-3-octylimidazolium bromide [OBzIm]Br; R1 = CH2C6F5; R2 = H; R3 = Bu = 1-(2,3,4,5,6-pentafluoro)benzyl-3-butylimidazolium bromide [BBzF5Im]Br; R1 = CH2C6F5; R2 = H; R3 = Oct = 1-(2,3,4,5,6-pentafluoro)benzyl-3-octylimidazolium bromide [OBzF5Im]Br.
Catalysts 12 00298 g006
Scheme 7. Preparation of tested ILs (substituted BzMIMs) described by Yang et al. [60]. R = H = [BzMIM]Cl; R = 4-CH3 = [p-MBzMIM]Cl; R = 2-CH3 = [o-MeBzMIM]Cl; R = 4-NO2 = [p-NBzMIM]Cl; R = 2-Cl = [o-ClBzMIM]Cl; R = 4-Cl = [p-ClBzMIM]Cl; X = PF6 = o-MeBzMIMBF4; X = BF4 = o-MeBzMIMPF6.
Scheme 7. Preparation of tested ILs (substituted BzMIMs) described by Yang et al. [60]. R = H = [BzMIM]Cl; R = 4-CH3 = [p-MBzMIM]Cl; R = 2-CH3 = [o-MeBzMIM]Cl; R = 4-NO2 = [p-NBzMIM]Cl; R = 2-Cl = [o-ClBzMIM]Cl; R = 4-Cl = [p-ClBzMIM]Cl; X = PF6 = o-MeBzMIMBF4; X = BF4 = o-MeBzMIMPF6.
Catalysts 12 00298 sch007
Figure 7. Structures of studied task-specific dicationic ILs (amino-pyridinium-pyrrolidinium bromide [66], Quaternized nicotine based ammonium ILs [67] and CH2-bridged tertiary amines [68].
Figure 7. Structures of studied task-specific dicationic ILs (amino-pyridinium-pyrrolidinium bromide [66], Quaternized nicotine based ammonium ILs [67] and CH2-bridged tertiary amines [68].
Catalysts 12 00298 g007
Scheme 8. Preparation of catalytically active S-alkylisothiouronium salt [55].
Scheme 8. Preparation of catalytically active S-alkylisothiouronium salt [55].
Catalysts 12 00298 sch008
Figure 8. Structures of hydroxypyridine anion OPYs [69].
Figure 8. Structures of hydroxypyridine anion OPYs [69].
Catalysts 12 00298 g008
Scheme 9. Proposed reaction pathway for the formation of cyclic carbonates catalyzed by benzylbromide/DMF [71].
Scheme 9. Proposed reaction pathway for the formation of cyclic carbonates catalyzed by benzylbromide/DMF [71].
Catalysts 12 00298 sch009
Figure 9. Structure of bis(triphenylphosphoranylidene)ammonium halide (PPNX) [73].
Figure 9. Structure of bis(triphenylphosphoranylidene)ammonium halide (PPNX) [73].
Catalysts 12 00298 g009
Figure 10. Structures of the most effective HBDs in co-action with Bu4NBr for the carbonation of PO [81].
Figure 10. Structures of the most effective HBDs in co-action with Bu4NBr for the carbonation of PO [81].
Catalysts 12 00298 g010
Figure 11. Structures of resorcinol and gallic acid.
Figure 11. Structures of resorcinol and gallic acid.
Catalysts 12 00298 g011
Figure 12. Structure of the most active bifunctional phosphonium salt tri-n-butyl-(2-hydroxyethyl) phosphonium iodide [93].
Figure 12. Structure of the most active bifunctional phosphonium salt tri-n-butyl-(2-hydroxyethyl) phosphonium iodide [93].
Catalysts 12 00298 g012
Scheme 10. CO2 activation by ammonium betaine organocatalyst 3-trimethylammonium phenolate [94].
Scheme 10. CO2 activation by ammonium betaine organocatalyst 3-trimethylammonium phenolate [94].
Catalysts 12 00298 sch010
Figure 13. Structure of most effective OH-functionalized DBU-based IL [95].
Figure 13. Structure of most effective OH-functionalized DBU-based IL [95].
Catalysts 12 00298 g013
Scheme 11. Carbonation of EPIC using simulated flue gas (15% CO2 in nitrogen) catalyzed by OH-functionalized DBU-based IL at ambient pressure and at 30 °C [95].
Scheme 11. Carbonation of EPIC using simulated flue gas (15% CO2 in nitrogen) catalyzed by OH-functionalized DBU-based IL at ambient pressure and at 30 °C [95].
Catalysts 12 00298 sch011
Figure 14. Structure of 1-ethyl-2-(2-hydroxy)ethylpyrazolium bromide, the most effective carbonation catalyst based on 1-alkyl-2-hydroxyalkyl pyrazolium salts [96].
Figure 14. Structure of 1-ethyl-2-(2-hydroxy)ethylpyrazolium bromide, the most effective carbonation catalyst based on 1-alkyl-2-hydroxyalkyl pyrazolium salts [96].
Catalysts 12 00298 g014
Scheme 12. Structures of tested bifunctional onium salts and scheme of preparation of betaine hydrohalides [97].
Scheme 12. Structures of tested bifunctional onium salts and scheme of preparation of betaine hydrohalides [97].
Catalysts 12 00298 sch012
Figure 15. Multifunctional bisimidazolium bromides tested for carbonation of epoxides [99].
Figure 15. Multifunctional bisimidazolium bromides tested for carbonation of epoxides [99].
Catalysts 12 00298 g015
Figure 16. Structures of multifunctional IM-based ILs tested for the carbonation of EPIC [100,101].
Figure 16. Structures of multifunctional IM-based ILs tested for the carbonation of EPIC [100,101].
Catalysts 12 00298 g016
Figure 17. Structures of dual amino-functionalized IM-based ILs [102].
Figure 17. Structures of dual amino-functionalized IM-based ILs [102].
Catalysts 12 00298 g017
Scheme 13. Carbonation of terminal epoxides using model flue gas (5–15% CO2 in nitrogen) [103].
Scheme 13. Carbonation of terminal epoxides using model flue gas (5–15% CO2 in nitrogen) [103].
Catalysts 12 00298 sch013
Figure 18. Structures of functionalized ILs tested as highly active CO2 cycloaddition catalysts [104].
Figure 18. Structures of functionalized ILs tested as highly active CO2 cycloaddition catalysts [104].
Catalysts 12 00298 g018
Table 1. Effect of amine structure on the cycloaddition of CO2 to propylene oxide (PO) producing propylene carbonate (PC).
Table 1. Effect of amine structure on the cycloaddition of CO2 to propylene oxide (PO) producing propylene carbonate (PC).
Catalysts 12 00298 i001
EntryCatalystCatalyst Amount (mol%)CO2 Pressure (MPa)Temperature (°C)Reaction Time (h)PO Conversion/Yield (%)Selectivity (%)Ref.
1Monoethanolamine3.251502448.8not specified[31]
2bis-(3-amonipropyl)-amine3.251502455.8not specified[28]
3o-phenylene-diamine3.251502456.6not specified[28]
4oleylamine3.251502467.1not specified[28]
52-amino-benzylamine3.251502470.2not specified[28]
6Arginine3.251502479.9not specified[28]
7PPD3.251502493.8not specified[28]
8TBD3.2515024100not specified[28]
9Pyridine1.21.212033499[32]
10Pyridine1.22.512037799[32]
11Imidazole1.21.212032899[32]
12Imidazole1.22.512036399[32]
13DMAP12.5212027696[31]
14DMAP1.22.512037199[32]
15DMAP1.21.2120330.7not specified[39]
16DMAP1.21.212033199[32]
17DBU92.0120279.2not specified[39]
18DBU11140223[29]
19DBU10.5212028090[31]
20No catalyst01140200[29]
Abbreviations: PPD—p-Phenylenediamine.
Table 2. The effect of organic amines on the conversion of PO [36].
Table 2. The effect of organic amines on the conversion of PO [36].
EntryCatalystpKaCatalyst Amount (mol%)CO2 Pressure (MPa)Temperature (°C)Reaction Time (h)Conversion (%)Selectivity (%)
1TBD2611.321202896
2MTBD25.510.2212021599
3DBU24.310.5212029399
4TEA18.815.5212024195
5DMAP1812.5212028799
6PY12.519.9212023092
7DEA1121.5212023492
8MEOA9.525.7212026488
9DEOA8.915212027494
10DABCO8.714.1212028098
11TEOA7.810.6212028193
12MIM7.119.2212027499
13IM723.1212021093
Table 3. Comparison of the catalytic effects of amines and their salts on the carbonation of PO.
Table 3. Comparison of the catalytic effects of amines and their salts on the carbonation of PO.
EntryCatalystCatalyst Amount (mol%)CO2 Pressure (MPa)Temperature (°C)Reaction Time (h)Conversion/Yield (%)Selectivity (%)Ref.
1No catalyst01140200[29]
2DBU11140223[29]
3[HDBU]OAc1114028690[29]
4[HDBU]Cl11140297>99[29]
5[HTBD]Cl1114028693[29]
6[HMIM]Cl1114028390[29]
7[HPY]Cl1114025987[29]
8CAFH.Br70.7701693not specified[37]
9CAFH.Br70.7706>99not specified[37]
10[HTEA]I1.882110691not specified[37]
11IM + CH3COOH1.21.212039598[39]
12PY + CH3COOH1.21.212039498[39]
13No catalyst021106tracenot specified[38]
14TEOA1.8821106tracenot specified[38]
15[HTEOA]F1.8821106499[38]
16[HTEOA]Cl1.8821106599[38]
17[HTEOA]Br1.8821106699[38]
18[HTEOA]I1.88211069199[38]
19[HMEOA]I1.88211066599[38]
20[HDEOA]I1.88211069099[38]
21PANI-HI1.882110699not specified[38]
22[HHMTA]Cl1.88211063348[38]
23[Hbet]I1.882110698not specified[38]
24[HMIM]I1.88211069199[38]
Abbreviations: [HMIM]Cl—1-methylimidazolium chloride; CAFH.X—caffeinium halide; [Hbet]I—Me3NCH2COO.HI; PANI-HI—Polyaniline hydrogen iodide; [HHMTA]Cl—urotropin hydrogen chloride.
Table 4. Catalyst screening for the cycloaddition of EPIC.
Table 4. Catalyst screening for the cycloaddition of EPIC.
Catalysts 12 00298 i002
EntryCatalystCatalyst Amount (mol%)CO2 Pressure (MPa)Temperature (°C)Reaction Time (h)Conversion (%)Reference
1PY50.125243[40]
2PY50.1602439[40]
3PY-CH2OH50.1252418[40]
4PY-CH2OH50.1602473[40]
5Ph CH2OH50.160240[40]
6CAFH.Br70.77016>99[37]
7CAFH.I70.7701695[37]
8CAFH.Cl70.7701681[37]
9CAF70.770169[37]
10HBr70.7701678[37]
11HI70.7701642[37]
12HCl70.7701626[37]
131-MIM.HBr70.7701699[37]
141,2-MMIM.Br70.7701693[37]
151-MIM.HBr70.7701677[37]
161,2-MMIM.HBr70.7701667[37]
17CaFH.Br70.770614[37]
18CaFH.Br/KI (1:1)70.770694[37]
19CaFH.Br/KI (1:2)70.7706>99[37]
20CaFH.Br/KBr (1:1)70.770687[37]
21CaFH.Br/KBr (1:2)70.770695[37]
22CaFH.Br/KCl (1:1)70.770670[37]
23CaFH.Br/KCl (1:2)70.770681[37]
24CaFH.Br/KF (1:1)70.770638[37]
25CaFH.Br/KF (1:2)70.770651[37]
26TEA.HI100.1402487[41]
Table 5. Reaction of various epoxides with CO2 [37].
Table 5. Reaction of various epoxides with CO2 [37].
EntryAbbreviation
of Used Epoxide
Cyclic CarbonateConversion (%)
CAFH.BrCAFH.Br/KI
1EPICCMEC Catalysts 12 00298 i003>99>99
2EPIBBMEC Catalysts 12 00298 i0049898
3POMEC Catalysts 12 00298 i0059399
4SOPEC Catalysts 12 00298 i0062853
5LOLC Catalysts 12 00298 i007no conversionno conversion
Reaction conditions: 7 mol% catalyst at 70 °C and 0.7 MPa; reaction time, CAFH.Br = 16 h and CAFHBr/KI = 6 h.
Table 6. Synthesis of SC catalyzed by different PILs [42].
Table 6. Synthesis of SC catalyzed by different PILs [42].
Catalysts 12 00298 i008
EntryCatalystCatalyst Amount (mol%)CO2 Pressure (MPa)Temperature (°C)Reaction Time (h)SO Conversion (%)SC Selectivity (%)
1none10.11204n.d.n.d.
2DMAP/NaBr10.112044899
3[DMAPH]Br10.112049699
4[DMAPH]Br0.50.112047699
5[DMAPH]Br0.70.112048599
6[DMAPH]Br10.112049699
7[4-MeNH-PyH]Br10.112047899
8[4-NH2-PyH]Br10.112046099
9[4-OH-PyH]Br10.112044799
10[DBUH]Cl10.112048099
11[DBUH]Br10.112048599
12[HMIM]Br10.112048499
13[HTMG]Br10.112047199
14[DABCOH]Br10.112046199
15[DMAPH]Br10.18043699
16[DMAPH]Br10.180127699
17[DMAPH]Br10.1120149299
Abbreviations: [HMIm]Br—3-methylimidazolium bromide; [4-MeNH-PyH]—4-methylaminopyridine; [HTMG]Br—N,N,N′,N′-tetramethylguanidinium hydrogen bromide.
Table 7. Catalyst screening for the base catalyzed cycloaddition reaction of PO; effects of different HBDs [36].
Table 7. Catalyst screening for the base catalyzed cycloaddition reaction of PO; effects of different HBDs [36].
EntryCatalystHBDCatalyst Amount (mol%)CO2 Pressure (MPa)Temperature (°C)Reaction Time (h)Conversion (%)Selectivity (%)
1DBUnone9.5212028099
2DBUH2O9.5212025189
3DBUPG9.5212028998
4DBUChitosan9.5212028899
5DBUβ-CD9.5212028399
6DMAPnone11.1212027696
7DMAPPG11.1212028697
8DMAPChitosan11.1212028398
9DMAPβ-CD11.1212028098
10DBUCellulose9.5212029399
11DBUPEG6009.5212028399
12DBUPEG4009.5212028699
13DBUGlycerine9.5212028798
14DBU aCellulose9.5212029299
15DBU bCellulose9.5212028999
16DBU cCellulose9.5212028599
a 2nd reuse; b 3rd reuse; c 4th reuse.
Table 8. PO catalyzed by AAs.
Table 8. PO catalyzed by AAs.
EntryCatalystCocatalystCat./Cocat. (mol%)CO2 Pressure (MPa)Temperature (°C)Reaction Time (h)Yield (%)Ref.
1L-His-0.8/-813048100[48]
2L-HisH2O0.44/12.821.2120382[49]
3QGly-2.15/-1.2120284[50]
4L-HisKI0.2/0.21120398[51]
5L-HisDBU2/102120296[52]
6-DBU-/102120295[52]
Abbreviations: L-His—L-Histidine; QGly—glycine quaternized using MeI under 10 min of microwave irradiation.
Table 9. Effect of the ionic liquid structure on the cycloaddition reaction of PO.
Table 9. Effect of the ionic liquid structure on the cycloaddition reaction of PO.
EntryCatalystCatalyst Amount (mol%)CO2 Pressure (MPa)Temperature (°C)Reaction Time (h)Conversion (%)Selectivity (%)Ref.
1[BMIm]PF61.52110611.3100[57]
2[BPy]BF41.52110625.3100[57]
3[BMIm]Cl12110663.8100[57]
4[BMIm]BF40.752110667.4100[57]
5[BMIm]BF41.52110680.2100[57]
6[BMIm]BF422110690.3100[57]
7[BMIm]BF42.521106100100[57]
8[BMIm]BF4 + [BMIm]Cl1.5 + 0.22110690.5100[57]
9[BMIm]PF6 + [BMIm]Cl1.5 + 0.22110645.3100[57]
10[BMIm]Br1114025470[29]
11[OMIm]Br1114028591[29]
12[BMIm]BF4111402729[29]
13[OMIm]BF411140215[29]
14[p-ClBzMIM]Cl0.252130486.34not specified[60]
15[o-MeBzMIM]PF60.252130431.82not specified[60]
16[o-MeBzMIM]BF40.252130433.03not specified[60]
17[BMIm]Br94702285>99[64]
18[OMIm]Br94702288>99[64]
19[BBzIm]Br94702277>99[64]
20[OBzIm]Br94702273>99[64]
Table 10. Synthesis of PC from CO2 and PO using IL catalysts [64].
Table 10. Synthesis of PC from CO2 and PO using IL catalysts [64].
EntryCatalystCatalyst Amount (mol%)Mole Fraction CO2 to ILCO2 Pressure (MPa)Temperature (°C)Reaction Time (h)Conversion (%)Selectivity (%)
0-0-0.470220-
1[BMIm]Br9.1-0.4702285>99
2[BM2Im]Br9.1-0.4702264>99
3[BEMIm]Br9.1-0.4702269>99
4[OMIm]Br9.10.058 ± 0.0020.4702288>99
5[OM2Im]Br9.10.077 ± 0.0030.4702280>99
6[OEMIm]Br9.10.109 ± 0.0010.4702271>99
7[BBzIm]Br9.1-0.4702277>99
8[OBzIm]Br9.10.096 ± 0.0040.4702273>99
9[BBzF5Im]Br9.1-0.4702286>99
10[OBzF5Im]Br9.10.102 ± 0.0110.4702271>99
Table 11. Cycloaddition of different epoxides catalyzed by [OBzF5Im]Br; effect of epoxide structure [64].
Table 11. Cycloaddition of different epoxides catalyzed by [OBzF5Im]Br; effect of epoxide structure [64].
EntrySubstrateSubstrate
Abbreviation
Conversion (%)
1 Catalysts 12 00298 i009PO91
2 Catalysts 12 00298 i010EPIC99
3 Catalysts 12 00298 i011GL98
4 Catalysts 12 00298 i012OO72
5 Catalysts 12 00298 i013SO96
6 Catalysts 12 00298 i014ChO78
Reaction conditions: catalyst: 1-(2,3,4,5,6-pentafluoro)benzyl-3-octylimidazolium bromide (10 mol%), 0.4 MPa, 70 °C, 22 h.
Table 12. PC synthesis catalyzed by DABCO-based Lewis basic ionic liquids [29].
Table 12. PC synthesis catalyzed by DABCO-based Lewis basic ionic liquids [29].
Catalysts 12 00298 i015
EntryCatalystCatalyst Amount (mol%)CO2 Pressure (MPa)Temperature (°C)Reaction Time (h)Conversion (%)Selectivity (%)
1[BuDABCO]OH1114028897
2[BuDABCO]Cl1114028196
3[BuDABCO]Br11140279>99
4[BuDABCO]Br1114027898
5[BuDABCO]NTf2111402950
6[BuDABCO]PF611140249
7[BuDABCO]BF411140226
Table 13. Cycloaddition of CO2 to epoxides catalyzed by 1,3-di-tert-butylimidazolium-2-carboxylate [65].
Table 13. Cycloaddition of CO2 to epoxides catalyzed by 1,3-di-tert-butylimidazolium-2-carboxylate [65].
Catalysts 12 00298 i016
EntryRCatalystCatalyst Amount (mol%)CO2 Pressure (MPa)Temperature (°C)Reaction Time (h)Conversion (%)
1C6H5 Catalysts 12 00298 i01754.51002489
2C6H5OCH252.51001581
3ClCH252.51001887
4n-C4H952.51004071
Table 14. Cycloaddition of CO2 with EPIC catalyzed ILs [69].
Table 14. Cycloaddition of CO2 with EPIC catalyzed ILs [69].
EntryCatalystCatalyst Amount (mol%)CO2 Pressure (MPa)Temperature (°C)Reaction Time (h)Conversion (%)
1--0.130200
2[Bu4P] 2-OPY100.1302090
3[Bu4P] 3-OPY100.1302077
4[Bu4P] 4-OPY100.1302070
5[Bu4P] PhO100.1302055
6[Bu4P] NO3100.1302010
7[Bu4N] 2-OPY100.1302061
8[Et-DBU] 2-OPY100.1302042
9[Bu4P] 2-OPY100.1302025
10[Bu4P] 2- OPY100.180424
11[Bu4P] 2-OPY10280498
Table 15. Carbonation of different epoxides catalyzed by Bu4P.2-OPY at 0.1 MPa of CO2 and at 30 °C [69].
Table 15. Carbonation of different epoxides catalyzed by Bu4P.2-OPY at 0.1 MPa of CO2 and at 30 °C [69].
EntrySubstrateProductConversion (%)
1 aEPIC Catalysts 12 00298 i018CMEC Catalysts 12 00298 i01990
2 aEPIB Catalysts 12 00298 i020BMEC Catalysts 12 00298 i02186
3 bAGL Catalysts 12 00298 i022AMEC Catalysts 12 00298 i02384
4 bBO Catalysts 12 00298 i024EEC Catalysts 12 00298 i02580
6 bSO Catalysts 12 00298 i026PEC Catalysts 12 00298 i02759
Reaction conditions: a catalyst (10 mol%), 0.1 MPa, 30 °C, 20 h; b catalyst (50 mol%).
Table 16. The effect of organic bases on cycloaddition (compared with DBU in co-action with alkyl halides) [71].
Table 16. The effect of organic bases on cycloaddition (compared with DBU in co-action with alkyl halides) [71].
EntryCatalystCatalyst Amount (mol%)CO2 Pressure (MPa)Temperature (°C)Reaction Time (h)Conversion (%)
1PhCH2Br/DBU50.1652295
2PhCH2Br/DBN50.1652291
3PhCH2Br/DMAP50.1652283
4PhCH2Br/DABCO50.1652254
5PhCH2Br/Py50.1652285
6PhCH2Br/TEA50.1652284
7PhCH2Br/MIm50.1652281
8PhCH2Br/Im50.1652275
9PhCH2Cl/DBU50.1652271
10p-BuPhCH2Br/DBU50.1652292
114-Nitrobenzyl bromide/DBU50.1652283
12α-Bromodiphenyl-methane/DBU50.1652286
13CH3CH2CH2CH2Br/DBU50.1652268
14CH3CH2CH2CH2I/DBU50.1652227
15[nBu4N]Br50.1652272
Table 17. Cycloaddition of CO2 to glycidol producing hydroxymethyl ethylene carbonate (HMEC) [74].
Table 17. Cycloaddition of CO2 to glycidol producing hydroxymethyl ethylene carbonate (HMEC) [74].
Catalysts 12 00298 i028
EntryCatalystCatalyst Amount (mol%)CO2 Pressure (MPa)Temperature (°C)Reaction Time (h)Conversion (%)
1[PPN]Cl10.180170
2[Bu4N]Cl10.180180
3[Bu4N]I10.180182
4[Bu4N]Br10.180185
5[Bu4N]Br10.160151
6[Bu4N]Br10.140112
7[Bu4N]Br10.12012
8[Bu4N]Br30.140130
9[Bu4N]Br50.140140
10[Bu4N]Br50.140387
11[Bu4N]Br50.1603>99
12[Bu4N]Br50.1402452
13 a[Bu4N]Br50.160112
14 b[Bu4N]Br50.16014
a Methyl glycidyl ether as substrate; b PO as substrate; [PPN]Cl—bis(-triphenylphosphine)iminium chloride.
Table 18. Comparison of the catalytic activity of various PILs and DESs for the carbonation of SO.
Table 18. Comparison of the catalytic activity of various PILs and DESs for the carbonation of SO.
EntryCatalystCatalyst Amount (mol%)CO2 Pressure (MPa)Temp. (°C)Reaction Time (h)Yield (%)Sel. (%)Ref.
1Glycidol/[Bu4N]Br1/11502415n.d.[74]
2Glycidol/[Bu4N]Br1/11602440n.d.[74]
3Glycidol/[Bu4N]Br1/11702466n.d.[74]
4Glycidol/[Bu4N]Br1/11802483n.d.[74]
5Glycidol/[Bu4N]Br-/11802430n.d.[74]
6Glycidol/[Bu4N]Br3/31602463n.d.[74]
7Glycidol/[Bu4N]Br5/51602484n.d.[74]
8Glycidol/[Bu4N]Br-/51602416n.d.[74]
9Glycidol/[Bu4N]Br5/51602485n.d.[74]
10[DBUH]Br/EDA (2:1)200.125489499[75]
11[DBUH]Br/DEA (2:1)200.1254897>99[75]
12DEA200.1254800[75]
13[DBUH]Br200.1254879>99[75]
14[TMGH]Br/DEA (2:1)200.1254897>99[75]
15[DMAPH]Br/DEA (2:1)200.1254892>99[75]
16[Et3NH]Br/DEA (2:1)200.1254892>99[75]
17[DBUH]Br/DEA (2:1)200.1254881>99[75]
18[DBUH]Br/DEA (1:1)200.1254892>99[75]
19[DBUH]Br/DEA (2:1)200.1605>99>99[75]
20 a[DBUH]Br/DEA (2:1)200.1254810>99[75]
21[DBUH]Br/DEA (2:1)200.1604843n.d.[75]
22[HMIM]Br11.5120277.1n.d.[75,77]
23[Et3NH]Br100.1352420n.d.[41,75]
24[DBUH]I100.170485n.d.[30,75]
25[DMAPH]Br10.1120495n.d.[42,75]
26ChCl/PEG 400 (1:2)21.2130589.4n.d.[75,78]
27ChCl/PEG 200 (1:2)20.8150599.1n.d.[75,78]
28[Bu4P]Br/2-Aminophenol (1:2)4.50.180196n.d.[75,79]
29ChI/NHS (1:2)61301096n.d.[75,80]
30[DBUH]Br/DEA (2:1)200.1254897n.d.[75]
31[DBUH]Br/DEA (2:1)200.160599n.d.[75]
a 15% of CO2 and 85% N2. Abbreviations: TMGH—N,N,N′,N′-tetramethylguanidinium; DEA—diethanolamine; Ch—choline.
Table 19. Comparison of catalytic activities of DESs based on pentaerythritol (PETT) and Bu4NXs for the preparation of PC [80].
Table 19. Comparison of catalytic activities of DESs based on pentaerythritol (PETT) and Bu4NXs for the preparation of PC [80].
EntryCatalystCatalyst Amount (mol%)CO2 Pressure (MPa)Temp. (°C)Reaction Time (h)Sel. (%)Yield of PC (%)
1PETT50.47022>990
2[Bu4N]I50.47022>9910
3PETT/[Bu4N]I50.47022>9996
4PETT/[Bu4N]Br50.47022>9997
5PETT/ Catalysts 12 00298 i02950.47022>9979
6PETT/ Catalysts 12 00298 i03050.47022>9986
7PETT/ Catalysts 12 00298 i03150.47022>9987
8PETT/KI50.47022>996
PETT—pentaerythritol: Catalysts 12 00298 i032.
Table 20. Comparison of various HBD/Bu4NI catalytic systems for the carbonation of EPIC.
Table 20. Comparison of various HBD/Bu4NI catalytic systems for the carbonation of EPIC.
EntryCatalystCatalyst Amount (mol%)CO2 Pressure (MPa)Temp. (°C)Reaction Time (h)Conv. (%)Ref.
1L-Ascorbic acid20.1252370[15]
2L-Ascorbic acid20.1402394[15]
3APAA b20.1252358[15]
4Lactic acid20.1252359[15]
5D-Glucose20.1252345[15]
6Erythritol20.1252354[15]
7Pentaerythritol20.1252341[15]
82-Pyridinemethanol20.1252378[15,84]
9Dinaphtyl Si-diol20.1252393[15,88]
10 aDBU/PhCH2Br20.1252393[15,70]
11Tetraethylene glycol/KI20.1402392[15,89]
12P-ylide-CO2-adduct20.1252390[15,90]
13[Bu4N]I40.1252331[15]
a using SO as a substrate. b APAA—acetal protected ascorbic acid.
Table 21. Carbonation of methyl oleate using ascorbic acid (HBD) and different sources of nucleophile (Bu4NX) [91].
Table 21. Carbonation of methyl oleate using ascorbic acid (HBD) and different sources of nucleophile (Bu4NX) [91].
EntryCatalystCatalyst Amount (mol%)CO2 Pressure (MPa)Temp. (°C)Reaction Time (h)Conversion (%)Selectivity (%)
1[Bu4N]I50.5100247059
2[Bu4N]Br50.5100248387
3[Bu4N]Cl50.51002444>99
4L-ascorbic acid/[Bu4N]I0.5/50.510024>9920
5L-ascorbic acid/[Bu4N]Br0.5/50.5100249183
6L-ascorbic acid/[Bu4N]Cl0.5/50.51002461>99
7L-ascorbic acid/[Bu4N]Cl1/50.51002462>99
8L-ascorbic acid/[Bu4N]Cl1.5/50.51002469>99
9L-ascorbic acid/[Bu4N]I1.5/50.510024>9974
10L-ascorbic acid/[Bu4N]Br1.5/50.51002498>99
11L-ascorbic acid/[Bu4N]Cl1.5/50.51002469>99
12L-ascorbic acid/[Bu4N]Cl1.5/50.51002459>99
13L-ascorbic acid/[Bu4N]Cl1.5/50.51002457>99
14L-ascorbic acid/[Bu4N]Cl2/50.51002449>99
15L-ascorbic acid/[Bu4N]Cl5/50.51002415>99
16L-ascorbic acid/[Bu4N]Cl1.5/50.510048>99>99
17 aL-ascorbic acid/[Bu4N]Cl1.5/50.51002438>99
18L-ascorbic acid/[Bu4N]Cl1.5/511002492>99
a Using recovered catalysts.
Table 22. Carbonation of butylene oxide (BO) using bifunctional phosphonium salts and onium salts [93].
Table 22. Carbonation of butylene oxide (BO) using bifunctional phosphonium salts and onium salts [93].
Catalysts 12 00298 i033
EntryCatalystCatalyst Amount (mol%)CO2 Pressure (MPa)Temp. (°C)Reaction Time (h)Yield (%)
1 Catalysts 12 00298 i0342190221
2 Catalysts 12 00298 i0352190295
3 Catalysts 12 00298 i0362190278
4[Bu4P]Cl2190236
5[Bu4P]Br2190225
6[Bu4P]I2190219
7[Bu4N]Cl2190251
8[Bu4N]Br2190224
9[Bu4N]I2190219
Table 23. Comparison of catalytic action of different substituted phenols on carbonation of hexylene oxide [94].
Table 23. Comparison of catalytic action of different substituted phenols on carbonation of hexylene oxide [94].
EntryCatalystCatalyst Amount (mol%)CO2 Pressure (MPa)Temp. (°C)Reaction Time (h)Yield (%)
1 Catalysts 12 00298 i0373112024>99
22112024>99
3111202488
4o-dimethylaminophenol31120244
5p-MeOC6H4OH/DMAP311202461
6PhN+Me3.PhO311202415
Table 24. Catalytic activity of multifunctional IM-based ILs on the synthesis of CPC by carbonation of EPIC [100,101].
Table 24. Catalytic activity of multifunctional IM-based ILs on the synthesis of CPC by carbonation of EPIC [100,101].
EntryCatalystCatalyst Amount (mol%)CO2 Pressure (MPa)Temp. (°C)Reaction Time (h)Yield (%)
1C[CMIm]250.150648.4
2[O2MMIm+]2[Br]2[TMGH+]50.150692.1
3[O2MMIm+]2[Br]2[TMGH+]50.150691.4
4[TMGH+][O2MMIm+][Br]250.1301284
Table 25. Effect of different PILs and ILs on the carbonation of SO [71].
Table 25. Effect of different PILs and ILs on the carbonation of SO [71].
EntryCatalystCatalyst Amount (mol%)CO2 Pressure (MPa)Temp. (°C)Reaction Time (h)Yield (%)Sel. (%)
1[DBUH]Br1.50.110087699
2[AlDBU]Br1.50.110085999
3[DBUH]Cl1.50.110087199
4[MimH]Br1.50.110086699
5[DABCOH]Br1.50.110085999
6[TMGH]Br1.50.110088099
7[AlTMG]Br1.50.110089999
8[VBTMG]Cl1.50.110085799
9DBU1.50.11008n.d.n.d.
10Mim1.50.11008n.d.n.d.
11TMG1.50.11008n.d.n.d.
12TMG + [Bu4N]Br1.50.110083299
13[Bu4N]Br1.50.110081799
14[AlTMG]Cl1.50.110087999
15[VBTMG]Br1.50.110086299
16none1.50.11008n.d.n.d.
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Weidlich, T.; Kamenická, B. Utilization of CO2-Available Organocatalysts for Reactions with Industrially Important Epoxides. Catalysts 2022, 12, 298. https://doi.org/10.3390/catal12030298

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Weidlich T, Kamenická B. Utilization of CO2-Available Organocatalysts for Reactions with Industrially Important Epoxides. Catalysts. 2022; 12(3):298. https://doi.org/10.3390/catal12030298

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Weidlich, Tomáš, and Barbora Kamenická. 2022. "Utilization of CO2-Available Organocatalysts for Reactions with Industrially Important Epoxides" Catalysts 12, no. 3: 298. https://doi.org/10.3390/catal12030298

APA Style

Weidlich, T., & Kamenická, B. (2022). Utilization of CO2-Available Organocatalysts for Reactions with Industrially Important Epoxides. Catalysts, 12(3), 298. https://doi.org/10.3390/catal12030298

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