Next Article in Journal
Microbial Biocatalysis
Next Article in Special Issue
Investigation on the Edge Doping Process of Nitrogen-Doped Carbon Materials by In Situ Pyrolysis Mass Spectrometry and Laser-Induced Acoustic Desorption Mass Spectrometry
Previous Article in Journal
Nanomaterials in Catalysis Applications
Previous Article in Special Issue
Coupling the Piezoelectric Effect and the Plasmonic Effect to Enhance the Photocatalytic Degradation of Ciprofloxacin in Au-Ferroelectric Bi4Ti3O12 Nanofibers
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

Coal as an Effective Catalyst for Selective Oxidative Dehydrogenation of Propane to Propene

1
State Key Laboratory of Photocatalysis on Energy and Environment, College of Chemistry, Fuzhou University, Fuzhou 350116, China
2
Ganjiang Innovation Academy, Chinese Academy of Sciences, Ganzhou 341000, China
3
Collaborative Innovation Center of Atmospheric Environment and Equipment Technology (CICAEET), School of Environmental Science and Engineering, Nanjing University of Information Science and Technology, Nanjing 210044, China
*
Authors to whom correspondence should be addressed.
Catalysts 2023, 13(3), 628; https://doi.org/10.3390/catal13030628
Submission received: 6 March 2023 / Revised: 19 March 2023 / Accepted: 20 March 2023 / Published: 21 March 2023

Abstract

:
Coal is a readily available and inexpensive material. However, its direct use as a catalyst is still rare, but attractive for practical application. In this paper, coal was directly used as a catalyst for the selective oxidative dehydrogenation of propane to propene. It exhibited a high selectivity over 90% with a yield of 8.4% at a high space velocity (12,000 mL·(h·g-cat)−1). The productivity up to 2.84 gC3H6 gcat−1 h−1 was obtained with propene selectivity above 80% (20,000 mL·(h·g-cat)−1). The kinetic showed first-order dependence with respect to propane or oxygen partial pressures. Meanwhile, electron paramagnetic resonance (EPR) and X-ray photoelectron spectrum (XPS) demonstrated that the carbonyl groups act as active sites for oxidative dehydrogenation of propane to propene. This work expands the use of earth-abundant and low-price coal in catalysis with expectable scale application.

1. Introduction

Propene, one of the main raw materials in industrial synthesis, can be used as a building block to produce polypropylene, acrylonitrile, isopropanol, acetone, epoxypropane, etc. Its annual consumption has reached ca. 8 × 107 t, and continues to grow as a result of increasing global population [1]. The production of propene mainly depends on steam cracking, fluid catalytic cracking, and catalytic dehydrogenation methods [2,3]. Among them, the methods of steam cracking and fluid catalytic cracking in which oil acts as the basic source are limited by the increasing depletion of oil resources and growing environmental awareness. Meanwhile, the catalytic direct dehydrogenation method suffers coking and limited propene conversion that results from dehydrogenation’s thermodynamic constraint [3,4,5,6]. For catering to the market, therefore, research on catalytic oxidative dehydrogenation of propane to propene has boomed in the past decades owing to the advantages of anti-coking, energy conservation, and no thermodynamic constraint [2,7,8].
In general, catalysts play an important role in the selectivity and conversion of a catalytic selective oxidative dehydrogenation reaction [2,9,10]. The most commonly used catalysts of oxidative dehydrogenation usually consist of metal-based materials, such as vanadium-based and molybdenum-based materials [11,12,13,14]. For example, V-Mg-O was used for the catalytic oxidative dehydrogenation of propane and had a 10% conversion and a propene selectivity of 65% [15]. MoO3/γ-Al2O3 catalysts with different Mo loadings exhibited a propene selectivity less than 60% with a yield less than 10% [16]. However, there are some defects of scale application for metal-based catalysts, such as the low selectivity and pollution of heavy metal [17,18]. Therefore, it is expected that new catalysts of energy conservation, environment protection, and high activity will be explored. Carbon-based catalysts, as non-metal catalysts, have advantages of widespread source and environmental protection, which have attracted more attention in catalysis over recent decades. In 2001, Schlögl’s group first found that carbon nanofilaments have catalytic activity in the oxidative dehydrogenation of ethylbenzene to styrene [19]. They also reported that onion-like carbon materials can be used to catalyze the oxidative dehydrogenation synthesis of ethylbenzene [20]. To date, many carbon nanomaterials (e.g., carbon nanotubes, fullerene-like carbon materials, and nanodiamond) have been used in selective oxidative dehydrogenation reactions [21,22,23]. Moreover, some bulk carbon materials also showed good performance in selective oxidative dehydrogenation [24,25,26]. For instance, highly ordered mesoporous carbon gave a 52.4% yield (76% selectivity) for the selective oxidative dehydrogenation of ethylbenzene to styrene [24]. Activated carbon was also used for the conversion of isobutane to isobutene, achieving a stable selectivity of 65% at a conversion of 13% [25]. Castanea mollissima shell-derived porous carbons displayed a more than 90% selectivity (ca. 10% conversion) for the propane dehydrogenation to propylene [26]. Nevertheless, these carbon materials share some common shortcomings of complex preparation procedures and relatively high cost, which restrict their applications. Very recently, Hermans reported that boron nitride can be used as catalyst for selective oxidative dehydrogenation with a propene selectivity of 79% (14% conversion) [27]. However, synthesis of boron nitride at high temperature is energy intensive. Hence, the earth-abundant and low-price catalyst is always expected to meet practical application.
Coal is a readily available and inexpensive material, whose proven reserve is up to ca. 800 billion tonnes in 2005 [28]; however, there are few reports on the use of coal as catalyst [29,30]. Encouragingly, Zhang et al. used coal char catalyst for CO2 reforming of CH4 to syngas [29]. However, the coal char catalyst was prepared by pyrolysis of coal at 1150 °C. Furthermore, the kinetic of coal in selective oxidative dehydrogenation reaction has not been discussed enough. In this report, we directly used raw coals as catalysts for the selective oxidative hydrogenation of propane to propene, and acquired an excellent selectivity (as high as 90%) and a good propene yield (8.4%) at a high gas hourly space velocity (12,000 mL·(h·g-cat)−1). The productivity up to 2.84 gC3H6 gcat−1 h−1 was obtained with propene selectivity above 80% (20,000 mL·(h·g-cat)−1), which is better than that of most metal-based catalysts. Moreover, the kinetic and activation energy were studied by changing oxygen or propane partial pressures and reaction temperatures. By electron paramagnetic resonance (EPR), X-ray photoelectron spectroscopy (XPS), and attenuated total internal reflectance Fourier-transform infrared spectroscopy (ATR-FTIR) characterization the C=O group was further confirmed as active site. Moreover, we also compared catalytic activity of coal with that of other carbon-based materials. Finally, a possible mechanism is proposed based on our experiment results. This research found coal to be a good catalyst for oxidative dehydrogenation, expanding the application of coal in catalysis.

2. Results and Discussion

2.1. Catalytic Performances of the Catalysts

Three raw coal samples were chosen for use in this work and marked as L-coal, H-coal, and Y-coal, respectively, according to their suppliers. The photos and similar BET surface areas of the three coal samples are displayed in Figures S1 and S2, respectively. Figure 1 shows the catalytic performance of the oxidative dehydrogenation of propane to propene over various raw coals. All coal powders showed similar activity with a 5–10% conversion for propane, and the main product was propene with about 90% selectivity. It indicates that the raw coals have activity and selectivity comparable to nanocarbon catalysts [31,32]. The conversion was not improved obviously, and even decreased with increasing temperature, which differs from common metal oxides catalysts (e.g., V2O5 and MoOx) with temperature-sensitive conversions [33,34]. The similar downtrend of the conversion can also be observed in carbon-based materials (e.g., active carbon and carbonized glucose) (Figure S3). The anomaly in the conversion trend could be caused by limited oxygen condition; that is, oxygen is consumed by not only propane oxidation, but also thermal decomposition of coal at high temperatures [35]. In order to gain more insight into this phenomenon, L-coal was chosen as the research object due to the better activity at high temperatures. Carbon balance and thermo gravimetric (TG) analysis have been studied together (Figure S4). Compared to input propane, the carbon balance holds stable with increasing temperature when COx species is excluded in the final products, indicating that the COx products from propane can be neglected (Figure S4a). In contrast, the carbon balance grows when COx species is involved along with a slight decrease in coal mass (Figure S4b), demonstrating that these COx species mainly come from coal combustion. In addition, the selectivity of COx species was calculated to be 4–6.4% (450–550 °C) when L-coal acted as catalyst. Although the combustion of coal consumes a small fraction of oxygen, coals still have superior propene selectivity.
Moreover, the higher mass space velocities in the reaction were carried out to obtain the optimized productivity. As shown in Table 1, the better productivity of 2.84 gC3H6 gcat−1 h−1 was acquired at a higher mass space velocity (20,000 mL·(h·g-cat)−1), which is better than that of most metal-based catalysts according to Cavani’s review [2]. Noted that, the C3H6 yield grows with increasing space velocity at the range of 4000–20,000 mL·(h·g-cat)−1. However, the decreased yield at 40,000 mL·(h·g-cat)−1 could be due to the diffusion control. The abnormally increased conversion at the range of 4000–20,000 mL·(h·g-cat)−1 should be due to the more amount oxygen molecular input, leading to self-combustion of coal and higher fixed bed temperature. For comparison, some carbon-based catalysts and hexagonal boron nitride (BN) were also chosen to investigate their activity of oxidative dehydrogenation of propane (Table 1). Coal has a good catalytic performance (conversion, selectivity, and yield), comparable to other carbon-cased materials (active carbon and black carbon) under the same conditions. Most importantly, coal is very cheap, abundant, and can be directly used without any pre-treatment.
Furthermore, L-coal was used to study the long-time performance. Figure 1b manifests a good activity of L-coal at 480 °C for 8 h. The conversion of propane was 2.3% at initial time and then increased rapidly to ca. 7% with a stable propene selectivity of ca. 91%, which could be due to the activation process of coal powder at the initial period.

2.2. Catalytic Kinetics

For the insight of catalytic behavior under various environments, L-coal was used for further experiments. For convenient control of oxygen concentration (PO2), a higher mass space velocity 12,000 mL·(h·g-cat)−1 was chosen. Figure 2 shows the rate of propane consumption as a function of PO2 at a given propane partial pressure (PC3H8). At the lower temperature (450 °C) or PO2 (≤0.15 atm), the rate of propane consumption increases linearly with increasing of PO2, indicating the first-order rate dependence with respect to PO2. However, at the higher temperatures (≥480 °C) and PO2 (≥0.15 atm), the rate of propane consumption holds stable which follows the zero-order dependence with respect to PO2, suggesting that the reaction rate is limited by the diffusion-controlled process instead of the surface kinetic-controlled process. This accounts for the higher productivities at higher mass space velocities. The kinetic behavior of oxygen over coal clearly differs from that of traditional supported vanadia catalysts that typically lead to zero-order rate dependence with respect to PO2 [36] and nanocarbon catalysts that make no difference at oxygen pressures higher than 0.01 atm [37]. Meanwhile, after excluding the effect of diffusion control, the apparent activation energy was determined to be 231 kJ/mol under 0.075 atm PO2 (Figure 2b). This value is higher than that of CNT (117 kJ/mol) [38] and of VOx/ZrO2, MoOx/ZrO2, WOx/ZrO2 (48−61 kJ/mol) [39], but it is still lower than boron nitride (BN) catalyst (ca. 253 kJ/mol) [27].
Figure 3 displays the rate of propane consumption as a function of PC3H8 at a given PO2. The rate of propane consumption increased linearly with its increasing partial pressure (0–0.2 atm), which is in agreement with the previous carbon-based report [37]. This indicates the first-order rate dependence with respect to propane.
To investigate the role of the carbon-based part in coal, the control experiment was carried out by using L-coal, overused L-coal, and L-coal residue. L-coal powder after reaction under 30 kPa PO2 was named as overused L-coal powder. L-coal powder after burning out at 700 °C for 2 h under air atmosphere was marked as coal residue. Figure 4 shows that overused L-coal powder is partially burned and contains a small amount of carbon (Figure S5). L-coal residue does not contain carbon-base part and represents other components in coal. In Figure S5d, the L-coal, overused L-coal, and L-coal residue show conversions of ca. 8.0%, 1.5%, and 1.3%, respectively, meaning that the coal residue has a small effect on catalytic dehydrogenation, but the carbon-based part plays a pivotal role in catalysis.

2.3. Characterizations of the Catalysts

Thermo gravimetry (TG) analysis was often used to characterize the stability of the materials under ambient atmosphere. As shown in Figure 4, L-coal powder, used L-coal powder, and overused L-coal powder began to lose their mass at ca. 500 °C. The mass loss mainly comes from the high-temperature decomposition of the carbon part of coal. Active carbon and black carbon began their mass loss at lower temperatures (ca. 450 and ca. 400 °C, respectively), but graphite started at ca. 600 °C. Additionally, both L-coal powder and used L-coal powder manifested the biggest mass loss ca. 90%; that is to say, the carbon content in L-coal powder barely changed. Moreover, L-coal powder and used L-coal powder have high similarity in XRD patterns (Figure S6) and no obvious change in morphology by SEM observation (Figure S7), revealing that coal is relatively stable during the reaction at low oxygen partial pressures (7.5 kPa) and low temperatures (<500 °C).
Electron paramagnetic resonance (EPR) spectrum is often used to study free radicals in coal [20]. Figure 5 depicts the EPR spectra of L-coal powder and used L-coal powder. The g value of L-coal powder at 2.0041 belongs to π-type oxygen in free radicals such as quinones (1–3 rings) and ethers [40]. The g values of used L-coal powder decreased to 2.0032, which could be caused by the formation of considerable σ-type oxygen in the free radicals of hydroxyl produced through hydrogen extraction [40,41]. The signal intensity of the free radicals of used L-coal powder increased by an order of magnitude than L-coal powder. This is possibly due to much more formation of oxygen-containing functional groups that mainly include carbonyl (C=O) and hydroxyl (C-OH) groups in oxidation reaction [41,42,43]. These oxygen-containing functional groups can also be detected by X-ray photoelectron spectroscopy (XPS) (Figure 6). According to Su’s report [37], carbonyl group is the main active site in oxidative dehydrogenation reaction. Therefore, it can be concluded that coal is activated by oxygen and thus produces oxygen-containing active sites (C=O) to catalyze the dehydrogenation of propane to propene.
X-ray photoelectron spectroscopy (XPS) was used to further investigate the chemical component state on coal surface and provided some information on reaction mechanism. Figure 6a,b show that oxygen, carbon, and some impurities elements existed in both L-coal powder and used L-coal powder samples. The used L-coal is the raw L-coal after reaction under 7.5 kPa O2 at temperature below 500 °C. By comparing XPS spectra of the two samples, the content of surface carbon of used L-coal powder (65.4 atomic%) decreased with increasing oxygen element, indicating oxygen has been adsorbed or bonded to carbon on the coal surface. Moreover, the C 1s core-level spectra (Figure 6c) were composed of three parts of C–C (284.4 eV), C–O (295.8 eV), and C=O (288.5 eV) bonds. The used L-coal powder showed obviously stronger C–O and C=O bond signals, which can also be observed by IR analysis (Figure S8). This indicates that there is a high content of C=O groups in used L-coal powder [22]. Meanwhile, used L-coal powder has a stronger O 1s signal made up of O=C, O–C, and O–H at 531.4, 532.4, and 533.7 eV, respectively (Figure 6d). In view of the pivotal role of C–OH and C=O in oxidative dehydrogenation reaction [26,37], the higher content of oxygen-containing moieties could be attributed to the activation process at the initial stage of reaction, which can be verified by the presence of activation process appearing in long-time performance (Figure 1b).
The effect of oxygen on the catalytic activity of L-coal was studied to further verify the active site (C=O) by switching on or off oxygen feeding during the reaction (Figure 7). When switching off oxygen feeding, the catalytic activity was relatively higher at initial time under nitrogen atmosphere, which could be due to the existence of natural carbonyl group in L-coal [44]. The presence of natural carbonyl group in raw coal can be confirmed by XPS analysis (Figure 6). However, the conversion decreases as the reaction progresses, which can be explained by the consumption of carbonyl groups, namely, the decreased active sites [24,44]. Moreover, when oxygen was re-introduced into the reaction system, the conversion gradually recovered due to the newly formed carbonyl groups on the coal surface.

2.4. The Possible Mechanism

Generally, two main mechanisms (free radical reaction mechanism [45] and redox mechanism [36]) have been developed to explain the catalytic phenomenon on the oxidative dehydrogenation of alkane. The free radical mechanism is usually used for high temperature environment (>450 °C), while redox mechanism is applicable to metal oxides catalysts. Su et al. reported that due to the unique chemical structure of nanocarbon materials, the reaction mechanism is different from typical Mars–van Krevelen (redox mechanism) or Langmuir–Hinshelwood models [37]. They proposed that both the free radical mechanism and the redox mechanism are involved for carbon-based materials in their work.
In our work, in respect of the catalyst, the carbon-based part of coal was identified as the active component. The C=O group has be proven as the active site, which is consistent with the previous reports [21,37,44]. There is a circulation between C=O and C–OH groups. Therefore, the redox process plays an important role in oxidative dehydrogenation in our system. On the other hand, as for propane, there is a process of H atom abstraction from propane and thus formation of isopropyl, which has been confirmed by some theory calculations [37,46,47]. Then, another H atom linked to the adjacent carbon is abstracted, resulting in the production of propene. Hence, the free radical mechanism is also involved.
Based on the above discussions and some previous reports [24,26,37,48], a mechanism involving both redox mechanism and free radical mechanism is proposed (Figure 8). With rising temperature, oxygen is introduced into the coal surface accompanying with the formation of carbonyl (C=O) group. Due to the nature of the Lewis base, the newly generated and original C=O group acts as the electron donor and becomes the active sites for activating the C-H bond of the propane [49,50]. The C=O group extracts a hydrogen atom from propane, which forms hydroxyl (C-OH) and isopropyl groups as intermediate products. Then, the isopropyl group loses its second hydrogen atom captured by another C=O and is converted into propene. Subsequently, two close C-OH condense a H2O molecule (water droplets can be observed in the quartz tube outlet), and produce a C-O species which can be re-oxidized to C=O group by O2.

3. Materials and Methods

3.1. Materials

All kinds of coal powder from different suppliers were used without further treatment. The coals purchased from LANKE ENVIRON. TECH. Co., Ltd. (Dayugou coal mine, Zhengzhou city, China), HONGYAO MINERALS Co., Ltd. (Taihang mountain, Lingshou county, Shijiazhuang city, China), and YANXI MINERALS Co., Ltd. (Lingshou county, Shijiazhuang city, China) were named as L-coal, H-coal, and Y-coal, respectively. Activated carbon, black carbon, and graphite were purchased from Sinopharm Group Co., Ltd. (Shanghai, China) Boron nitride was purchased from Sigma-Aldrich Inc. (St. Louis, MO, USA) Glucose (Aladdin Co., Ltd., Beijing, China) carbonized in N2 and NH3 at 800 °C for 2 h were labeled as carbonized glucose in N2 and carbonized glucose in NH3, respectively. L-coal powder after reaction under 30 kPa PO2 was named as overused L-coal powder. The used L-coal is the raw L-coal after reaction under 7.5 kPa O2 at temperature below 500 °C. L-coal powder after burning out at 700 °C for 2 h under air atmosphere was marked as coal residue.

3.2. Characterization

Field emission scanning electron microscopy (SEM) on a Hitachi New Generation SU8100 apparatus was used to study the microstructures of samples. X-ray photoelectron spectrum (XPS) was obtained on a Thermo Scientific Escalab 250. Electron paramagnetic resonance (EPR) spectra were collected by Bruker model A300 spectrometer. Thermo gravimetric analysis (TGA) and differential scanning calorimetry (DSC) were carried out in flowing air atmosphere (20 mL/min, heating rate: 10 °C/min) using a Netzsch STA 449F3 thermoanalyzer with alumina crucibles. Attenuated Total internal Reflectance Fourier Transform Infrared (ATR-FTIR) spectroscopy was performed on a Nicolet iS50. X-ray diffraction (XRD) data were collected using a Bruker D8 advance X-ray diffractometer. N2 adsorption–desorption isotherm of samples was collected at 77 K on a Micromeritics 3 Flex 3500.

3.3. Catalytic Activity Test

The selective oxidative dehydrogenation (ODH) reaction was carried out at atmospheric pressure in a fixed-bed reactor. Coal powder (300 mg, powder samples except as otherwise noted) was putted into a U-type quartz tube (inner diameter 4 mm, external diameter 6 mm) between two quartz wool plugs except as otherwise noted, and then it was placed in a vertical furnace to obtain target reaction temperature. The feed gas consisting of nitrogen, oxygen, and propane can be controlled by using a Sevenstar mass flow meter with total flow rate 20 mL/min unless otherwise noted. The product components were analyzed on an on-line gas chromatography Pannatek A90 equipped with a flame ionization detector (FID). Propane conversion, product selectivity, and yield were calculated as follows:
C 3 H 8   C o n v e r s i o n ( % ) = C 3 H 8   I n C 3 H 8   O u t C 3 H 8   I n %
C 3 H 6   S e l e c t i v i t y ( % ) = C 3 H 6   O u t C 3 H 8   I n C 3 H 8   O u t %
C 3 H 6   Y i e l d % = C 3 H 8   C o n v e r s i o n % C 3 H 6   S e l e c t i v i t y ( % )
where C3H8 In and C3H8 Out represent the concentration of C3H8 at the inlet and outlet of reactor, respectively. C3H6 Out is the concentration of C3H6 at the outlet of reactor. The kinetic results were acquired from the catalytic activity testing results. The apparent activation energy (Ea) was obtained from the Arrhenius equation:
k = A   e x p ( E a / R T )
where k represents rate constant, T represents Kelvin temperature, R is the gas constant. The rate constant k can be replaced by NC3H8XC3H8/WcatSBET [26], where NC3H8 is C3H8 flow rate (mmol·s−1), XC3H8 is the conversion of C3H8, Wcat is on behalf of the catalyst weight, and SBET is the specific surface area of the catalyst. In this system, Wcat and SBET are constant. Therefore, Equation (1) can be transformed into:
l n   ( N C 3 H 8   X C 3 H 8 ) = l n A E a / R T
Ea can be obtained from the slope of the corresponding plot (lnk versus 1/T).
The Materials and Methods should be described with sufficient details to allow others to replicate and build on the published results. Please note that the publication of your manuscript implicates that you must make all materials, data, computer code, and protocols associated with the publication available to readers. Please disclose at the submission stage any restrictions on the availability of materials or information. New methods and protocols should be described in detail while well-established methods can be briefly described and appropriately cited.
Research manuscripts reporting large datasets that are deposited in a publicly available database should specify where the data have been deposited and provide the relevant accession numbers. If the accession numbers have not yet been obtained at the time of submission, please state that they will be provided during review. They must be provided prior to publication.

4. Conclusions

In summary, raw coal was used as a catalyst for the oxidative dehydrogenation of propane to propene and exhibited good performance (e.g., above 90% selectivity and 8.4% yield for L-coal (12,000 mL·(h·g-cat)−1 mass space velocity)). The productivity is up to 2.84 gC3H6 gcat−1 h−1, which is better than that of many metal-based catalysts. Moreover, further thermodynamic and kinetic studies on oxidative dehydrogenation of propane were conducted, proving the first-order rate dependence with respect to propane under low oxygen or propane partial pressures. Through the EPR and XPS analysis, we found that the carbonyl groups in coal serve as active sites to activate and convert propane to propene. Although this work is a preliminary study for the use of coal as catalysts and needs to be further developed, coal as a widespread raw material holds great promise for application in catalysis.

Supplementary Materials

The following supporting information can be downloaded at: https://www.mdpi.com/article/10.3390/catal13030628/s1. Figure S1: Photos of various coals. Figure S2: N2 adsorption–desorption isothermal curve of various coal powders. Figure S3: Propane conversion of active carbon, glucose carbonized in N2 or NH3. Figure S4: (a) The conversion of the oxidative dehydrogenation of propane for L-coal and the carbon balance when excluding and involving COx in the calculation. (b) Comparison between the carbon balance involving COx and TG result in the temperature range 350 to 550 oC. Figure S5: The catalytic activity of L-coal, ooverused L-coal, and coal residue. Figure S6: XRD patterns of L-coal and used L-coal. Figure S7: SEM images of (a) L-coal powder and (b) used L-coal powder. Figure S8: IR spectra of L-coal and used L-coal.

Author Contributions

Conceptualization, Q.L. and C.H.; methodology, Q.L. and M.S.; investigation, Q.L.; writing—original draft preparation, Q.L. and Y.W.; writing—review and editing, C.H. and Y.Z.; supervision, C.H.; funding acquisition, C.H. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by National Natural Science Foundation of China (Nos. U1662112, 21273038, 21543002 and 11305091) and the Open Project Program of the State Key Laboratory of Photocatalysis on Energy and Environment (Grant Nos. SKLPEE-KF201703, SKLPEE-KF201807), Fuzhou University.

Data Availability Statement

All relevant data are within the paper.

Conflicts of Interest

The authors declare no conflict of interest.

References

  1. Amghizar, I.; Avandewalle, L.; Geem, K.M.; Bmarin, G. New Trends in Olefin Production. Engineering 2017, 3, 171–178. [Google Scholar] [CrossRef]
  2. Cavani, F.; Ballarini, N.; Cericola, A. Oxidative Dehydrogenation of Ethane and Propane: How Far from Commercial Implementation? Catal. Today 2007, 127, 113–131. [Google Scholar] [CrossRef]
  3. Sattler, J.J.H.B.; Ruiz-Martinez, J.; Santillan-Jimenez, E.; Weckhuysen, B.M. Catalytic Dehydrogenation of Light Alkanes on Metals and Metal Oxides. Chem. Rev. 2014, 114, 10613–10653. [Google Scholar] [CrossRef] [PubMed]
  4. Cherian, M.; Rao, M.S.; Yang, W.-T.; Jehng, J.-M.; Hirt, A.M.; Deo, G. Oxidative Dehydrogenation of Propane over Cr2O3/Al2O3 and Cr2O3 Catalysts: Effects of Loading, Precursor and Surface Area. Appl. Catal. A 2002, 233, 21–33. [Google Scholar] [CrossRef]
  5. Duprez, D.; Hadj-Aissa, M.; Barbier, J. Effect of Steam on the Coking of Platinum Catalysts: I. Inhibiting Effect of Steam at Low Partial Pressure for the Dehydrogenation of Cyclopentane and the Coking Reaction. Appl. Catal. 1989, 49, 67–74. [Google Scholar] [CrossRef]
  6. Zhang, X.; Gong, J.; Wei, X.; Liu, L. Increased Light Olefin Production by Sequential Dehydrogenation and Cracking Reactions. Catalysts 2022, 12, 1457. [Google Scholar] [CrossRef]
  7. Carrero, C.A.; Schloegl, R.; Wachs, I.E.; Schomaecker, R. Critical Literature Review of the Kinetics for the Oxidative Dehydrogenation of Propane over Well-Defined Supported Vanadium Oxide Catalysts. ACS Catal. 2014, 4, 3357–3380. [Google Scholar] [CrossRef]
  8. Chernov, A.N.; Sobolev, V.I.; Gerasimov, E.Y.; Koltunov, K.Y. Propane Dehydrogenation on Co-N-C/Sio2 Catalyst: The Role of Single-Atom Active Sites. Catalysts 2022, 12, 1262. [Google Scholar] [CrossRef]
  9. Chen, K.; Iglesia, E.; Bell, A.T. Kinetic Isotopic Effects in Oxidative Dehydrogenation of Propane on Vanadium Oxide Catalysts. J. Catal. 2000, 192, 197–203. [Google Scholar] [CrossRef] [Green Version]
  10. Madeira, L.M.; Portela, M.F. Catalytic Oxidative Dehydrogenation of N-Butane. Catal. Rev. 2002, 44, 247–286. [Google Scholar] [CrossRef]
  11. Bulánek, R.; Čičmanec, P.; Sheng-Yang, H.; Knotek, P.; Čapek, L.; Setnička, M. Effect of Preparation Method on Nature and Distribution of Vanadium Species in Vanadium-Based Hexagonal Mesoporous Silica Catalysts: Impact on Catalytic Behavior in Propane Odh. Appl. Catal. A 2012, 415, 29–39. [Google Scholar] [CrossRef]
  12. Santacesaria, E.; Cozzolino, M.; Di Serio, M.; Venezia, A.; Tesser, R. Vanadium Based Catalysts Prepared by Grafting: Preparation, Properties and Performances in the Odh of Butane. Appl. Catal. A 2004, 270, 177–192. [Google Scholar] [CrossRef]
  13. Tsilomelekis, G.; Christodoulakis, A.; Boghosian, S. Support Effects on Structure and Activity of Molybdenum Oxide Catalysts for the Oxidative Dehydrogenation of Ethane. Catal. Today 2007, 127, 139–147. [Google Scholar] [CrossRef]
  14. Chen, K.; Xie, S.; Bell, A.T.; Iglesia, E. Alkali Effects on Molybdenum Oxide Catalysts for the Oxidative Dehydrogenation of Propane. J. Catal. 2000, 195, 244–252. [Google Scholar] [CrossRef] [Green Version]
  15. Chaar, M.A.; Patel, D.; Kung, H.H. Selective Oxidative Dehydrogenation of Propane over V-Mg-O Catalysts. J. Catal. 1988, 109, 463–467. [Google Scholar] [CrossRef]
  16. Abello, M.C.; Gomez, M.F.; Ferretti, O. Mo/Γ-Al2O3 Catalysts for the Oxidative Dehydrogenation of Propane.: Effect of Mo Loading. Appl. Catal. A 2001, 207, 421–431. [Google Scholar] [CrossRef]
  17. Duruibe, J.O.; Ogwuegbu, M.; Egwurugwu, J. Heavy Metal Pollution and Human Biotoxic Effects. Int. J. Phys. Sci. 2007, 2, 112–118. [Google Scholar]
  18. Mamedov, E.; Corberán, V.C. Oxidative Dehydrogenation of Lower Alkanes on Vanadium Oxide-Based Catalysts. The Present State of the Art and Outlooks. Appl. Catal. A 1995, 127, 1–40. [Google Scholar] [CrossRef]
  19. Mestl, G.; Maksimova, N.I.; Keller, N.; Roddatis, V.V.; Schlögl, R. Carbon Nanofilaments in Heterogeneous Catalysis: An Industrial Application for New Carbon Materials? Angew. Chem. Int. Ed. 2001, 40, 2066–2068. [Google Scholar]
  20. Keller, N.; Maksimova, N.I.; Roddatis, V.V.; Schur, M.; Mestl, G.; Butenko, Y.V.; Kuznetsov, V.L.; Schlögl, R. The Catalytic Use of Onion-Like Carbon Materials for Styrene Synthesis by Oxidative Dehydrogenation of Ethylbenzene. Angew. Chem. Int. Ed. 2002, 41, 1885–1888. [Google Scholar] [CrossRef]
  21. Zhang, J.; Liu, X.; Blume, R.; Zhang, A.; Schlögl, R.; Su, D.S. Surface-Modified Carbon Nanotubes Catalyze Oxidative Dehydrogenation of N-Butane. Science 2008, 322, 73–77. [Google Scholar] [CrossRef] [PubMed] [Green Version]
  22. Zhang, J.; Su, D.S.; Blume, R.; Schlögl, R.; Wang, R.; Yang, X.; Gajović, D.A. Surface Chemistry and Catalytic Reactivity of a Nanodiamond in the Steam-Free Dehydrogenation of Ethylbenzene. Angew. Chem. Int. Ed. 2010, 49, 8640–8644. [Google Scholar] [CrossRef] [PubMed]
  23. Liang, C.; Xie, H.; Schwartz, V.; Howe, J.; Dai, S.; Overbury, S.H. Open-Cage Fullerene-Like Graphitic Carbons as Catalysts for Oxidative Dehydrogenation of Isobutane. J. Am. Chem. Soc. 2009, 131, 7735–7741. [Google Scholar] [CrossRef] [PubMed]
  24. Su, D.S.; Delgado, J.J.; Liu, X.; Wang, D.; Schlögl, R.; Wang, L.; Zhang, Z.; Shan, Z.; Xiao, F.S. Highly Ordered Mesoporous Carbon as Catalyst for Oxidative Dehydrogenation of Ethylbenzene to Styrene. Chem.-Asian J. 2009, 4, 1108–1113. [Google Scholar] [CrossRef] [PubMed]
  25. Velásquez, J.d.J.D.; Suárez, L.M.C.; Figueiredo, J.L. Oxidative Dehydrogenation of Isobutane over Activated Carbon Catalysts. Appl. Catal. A 2006, 311, 51–57. [Google Scholar] [CrossRef]
  26. Hu, Z.-P.; Zhao, H.; Chen, C.; Yuan, Z.-Y. Castanea Mollissima Shell-Derived Porous Carbons as Metal-Free Catalysts for Highly Efficient Dehydrogenation of Propane to Propylene. Catal. Today 2018, 316, 214–222. [Google Scholar] [CrossRef]
  27. Grant, J.T.; Carrero, C.A.; Goeltl, F.; Venegas, J.; Mueller, P.; Burt, S.P.; Specht, S.E.; McDermott, W.P.; Chieregato, A.; Hermans, I. Selective Oxidative Dehydrogenation of Propane to Propene Using Boron Nitride Catalysts. Science 2016, 354, 1570–1573. [Google Scholar] [CrossRef]
  28. Shafiee, S.; Topal, E. When Will Fossil Fuel Reserves Be Diminished? Energy Policy 2009, 37, 181–189. [Google Scholar] [CrossRef]
  29. Zhang, G.; Dong, Y.; Feng, M.; Zhang, Y.; Zhao, W.; Cao, H. Co2 Reforming of Ch4 in Coke Oven Gas to Syngas over Coal Char Catalyst. Chem. Eng. J. 2010, 156, 519–523. [Google Scholar] [CrossRef]
  30. Maldonado-Hódar, F.J.; Madeira, L.M.; Portela, M.F. The Use of Coals as Catalysts for the Oxidative Dehydrogenation of N-Butane. Appl. Catal. A 1999, 178, 49–60. [Google Scholar] [CrossRef]
  31. Sun, X.; Ding, Y.; Zhang, B.; Huang, R.; Chen, D.; Su, D.S. Insight into the Enhanced Selectivity of Phosphate-Modified Annealed Nanodiamond for Oxidative Dehydrogenation Reactions. ACS Catal. 2015, 5, 2436–2444. [Google Scholar] [CrossRef]
  32. Hu, Z.-P.; Chen, C.; Ren, J.-T.; Yuan, Z.-Y. Direct Dehydrogenation of Propane to Propylene on Surface-Oxidized Multiwall Carbon Nanotubes. Appl. Catal. A 2018, 559, 85–93. [Google Scholar] [CrossRef]
  33. Grabowski, R.; Grzybowska, B.; Samson, K.; Słoczyński, J.; Stoch, J.; Wcisło, K. Effect of Alkaline Promoters on Catalytic Activity of V2o5/Tio2 and Moo3/Tio2 Catalysts in Oxidative Dehydrogenation of Propane and in Isopropanol Decomposition. Appl. Catal. A 1995, 125, 129–144. [Google Scholar] [CrossRef]
  34. Grant, J.T.; Venegas, J.M.; McDermott, W.P.; Hermans, I. Aerobic Oxidations of Light Alkanes over Solid Metal Oxide Catalysts. Chem. Rev. 2018, 118, 2769–2815. [Google Scholar] [CrossRef]
  35. Glushkov, D.O.; Strizhak, P.A.; Vysokomornaya, O.V. Numerical Research of Heat and Mass Transfer During Low-Temperature Ignition of a Coal Particle. Therm. Sci. 2015, 19, 285–294. [Google Scholar] [CrossRef]
  36. Chen, K.; Khodakov, A.; Yang, J.; Bell, A.T.; Iglesia, E. Isotopic Tracer and Kinetic Studies of Oxidative Dehydrogenation Pathways on Vanadium Oxide Catalysts. J. Phys. Chem. B 2001, 186, 325–333. [Google Scholar] [CrossRef] [Green Version]
  37. Qi, W.; Yan, P.; Su, D.S. Oxidative Dehydrogenation on Nanocarbon: Insights into the Reaction Mechanism and Kinetics Via in Situ Experimental Methods. Acc. Chem. Res. 2018, 51, 640–648. [Google Scholar] [CrossRef]
  38. Zhou, L.; Chen, J.; Ji, C.; Zhou, L.; O’Brien, P. A Facile Solid Phase Reaction to Prepare Tio2 Mesocrystals with Exposed {001} Facets and High Photocatalytic Activity. CrystEngComm 2013, 15, 5012–5015. [Google Scholar] [CrossRef]
  39. Chen, K.; Bell, A.T.; Iglesia, E. Kinetics and Mechanism of Oxidative Dehydrogenation of Propane on Vanadium, Molybdenum, and Tungsten Oxides. J. Phys. Chem. B 2000, 104, 1292–1299. [Google Scholar] [CrossRef] [Green Version]
  40. Petrakis, L.; Grandy, D.W. Electron Spin Resonance Spectrometric Study of Free Radicals in Coals. Anal. Chem. 1978, 50, 303–308. [Google Scholar] [CrossRef]
  41. Liu, J.; Jiang, X.; Shen, J.; Zhang, H. Influences of Particle Size, Ultraviolet Irradiation and Pyrolysis Temperature on Stable Free Radicals in Coal. Powder Technol. 2015, 272, 64–74. [Google Scholar] [CrossRef]
  42. Yangdong, O.; Liwen, G. Research on the Influence of Oxygen-Containing Functional Group and Gas Emission by Coal Seams. Energy Procedia 2012, 17, 1901–1906. [Google Scholar] [CrossRef] [Green Version]
  43. Liu, J.; Jiang, X.; Shen, J.; Zhang, H. Chemical Properties of Superfine Pulverized Coal Particles. Part 1. Electron Paramagnetic Resonance Analysis of Free Radical Characteristics. Adv. Powder Technol. 2014, 25, 916–925. [Google Scholar] [CrossRef]
  44. Qi, W.; Liu, W.; Zhang, B.; Gu, X.; Guo, X.; Su, D. Oxidative Dehydrogenation on Nanocarbon: Identification and Quantification of Active Sites by Chemical Titration. Angew. Chem. Int. Ed. 2013, 52, 14224–14228. [Google Scholar] [CrossRef]
  45. Rozanska, X.; Fortrie, R.; Sauer, J. Oxidative Dehydrogenation of Propane by Monomeric Vanadium Oxide Sites on Silica Support. J. Phys. Chem. C 2007, 111, 6041–6050. [Google Scholar] [CrossRef]
  46. Mao, S.; Li, B.; Su, D. The First Principles Studies on the Reaction Pathway of the Oxidative Dehydrogenation of Ethane on the Undoped and Doped Carbon Catalyst. J. Mater. Chem. A 2014, 2, 5287–5294. [Google Scholar] [CrossRef]
  47. Govindasamy, A.; Muthukumar, K.; Yu, J.; Xu, Y.; Guliants, V.V. Adsorption of Propane, Isopropyl, and Hydrogen on Cluster Models of the M1 Phase of Mo−V−Te−Nb−O Mixed Metal Oxide Catalyst. J. Phys. Chem. C 2010, 114, 4544–4549. [Google Scholar] [CrossRef]
  48. Guo, X.L.; Qi, W.; Liu, W.; Yan, P.Q.; Li, F.; Liang, C.H.; Su, D.S. Oxidative Dehydrogenation on Nanocarbon: Revealing the Catalytic Mechanism Using Model Catalysts. ACS Catal. 2017, 7, 1424–1427. [Google Scholar] [CrossRef]
  49. Liu, L.; Deng, Q.-F.; Agula, B.; Zhao, X.; Ren, T.-Z.; Yuan, Z.-Y. Ordered Mesoporous Carbon Catalyst for Dehydrogenation of Propane to Propylene. Chem. Commun. 2011, 47, 8334–8336. [Google Scholar] [CrossRef]
  50. Liu, L.; Deng, Q.-F.; Agula, B.; Ren, T.-Z.; Liu, Y.-P.; Zhaorigetu, B.; Yuan, Z.-Y. Synthesis of Ordered Mesoporous Carbon Materials and Their Catalytic Performance in Dehydrogenation of Propane to Propylene. Catal. Today 2012, 186, 35–41. [Google Scholar] [CrossRef]
Figure 1. (a) Catalytic performances of three coal samples. (b) The long-time performance of L-coal at 480 °C. Reaction conditions: 15 kPa O2, 30 kPa C3H8, N2 balance, mass space velocity 4000 mL·(h·g-cat)−1, 0.3 g catalyst.
Figure 1. (a) Catalytic performances of three coal samples. (b) The long-time performance of L-coal at 480 °C. Reaction conditions: 15 kPa O2, 30 kPa C3H8, N2 balance, mass space velocity 4000 mL·(h·g-cat)−1, 0.3 g catalyst.
Catalysts 13 00628 g001
Figure 2. (a) Rates of propane consumption as a function of PO2 (PC3H8 constant at 0.3 atm). (b) Arrhenius plot at 7.5 kPa PO2. Reaction conditions: various partial pressures of O2 are 7.5, 15, or 30 kPa, 30 kPa C3H8, N2 balance, mass space velocity 12,000 mL·(h·g-cat) −1, 0.3 g L-coal, 20–40 mesh.
Figure 2. (a) Rates of propane consumption as a function of PO2 (PC3H8 constant at 0.3 atm). (b) Arrhenius plot at 7.5 kPa PO2. Reaction conditions: various partial pressures of O2 are 7.5, 15, or 30 kPa, 30 kPa C3H8, N2 balance, mass space velocity 12,000 mL·(h·g-cat) −1, 0.3 g L-coal, 20–40 mesh.
Catalysts 13 00628 g002
Figure 3. Rates of propane consumption as a function of PC3H8 (PO2 constant at 0.2 atm) with linear fitting. Reaction conditions: N2 balance, mass space velocity 4000 mL·(h·g-cat) −1, 0.3 g L-coal, 20–40 mesh.
Figure 3. Rates of propane consumption as a function of PC3H8 (PO2 constant at 0.2 atm) with linear fitting. Reaction conditions: N2 balance, mass space velocity 4000 mL·(h·g-cat) −1, 0.3 g L-coal, 20–40 mesh.
Catalysts 13 00628 g003
Figure 4. TG data of coal and various carbon materials in air (20 mL/min). L-coal powder after reaction under 30 kPa PO2 was named as overused L-coal powder. The used L-coal is the raw L-coal after reaction under 7.5 kPa O2 at below 500 °C.
Figure 4. TG data of coal and various carbon materials in air (20 mL/min). L-coal powder after reaction under 30 kPa PO2 was named as overused L-coal powder. The used L-coal is the raw L-coal after reaction under 7.5 kPa O2 at below 500 °C.
Catalysts 13 00628 g004
Figure 5. EPR spectra of L-coal powder and used L-coal powder.
Figure 5. EPR spectra of L-coal powder and used L-coal powder.
Catalysts 13 00628 g005
Figure 6. XPS spectra of (a) L-coal powder and (b) used L-coal powder, (c) C 1s core-level spectrum and (d) O 1s core-level spectrum of L-coal powder and used L-coal powder.
Figure 6. XPS spectra of (a) L-coal powder and (b) used L-coal powder, (c) C 1s core-level spectrum and (d) O 1s core-level spectrum of L-coal powder and used L-coal powder.
Catalysts 13 00628 g006
Figure 7. The effect of oxygen on catalytic activity over L-coal by switching on or off oxygen feeding. Reaction conditions: 30 kPa C3H8, with or without 15 kPa O2, N2 balance, mass space velocity 4000 mL·(h·g-cat)−1, 480 °C. 0.3 g catalyst, 20–40 mesh.
Figure 7. The effect of oxygen on catalytic activity over L-coal by switching on or off oxygen feeding. Reaction conditions: 30 kPa C3H8, with or without 15 kPa O2, N2 balance, mass space velocity 4000 mL·(h·g-cat)−1, 480 °C. 0.3 g catalyst, 20–40 mesh.
Catalysts 13 00628 g007
Figure 8. Scheme of proposed mechanism for catalysis of propane to propene by coal.
Figure 8. Scheme of proposed mechanism for catalysis of propane to propene by coal.
Catalysts 13 00628 g008
Table 1. The catalytic activities of various carbon-based catalysts and hexagonal boron nitride (BN).
Table 1. The catalytic activities of various carbon-based catalysts and hexagonal boron nitride (BN).
SamplePropane Conversion (%)Propene Selectivity (%)Propene Yield (%)Productivity
(gC3H6 gcat−1 h−1)
L-coal a3.194.32.92.17
L-coal b9.481.07.62.84
L-coal c9.390.08.41.89
L-coal d8.687.67.50.56
BN d10.676.38.10.61
Active carbon d13.284.711.20.84
Black carbon d13.390.012.00.90
Graphite d0.797.00.70.053
No catalyst d0.18.20.10.0075
Reaction conditions: 15 kPa O2, 30 kPa C3H8, N2 balance, 500 °C, 300 mg catalyst, 20–40 mesh. (a–d) Mass space velocity is 40,000, 20,000, 12,000, and 4000 mL·(h·g-cat)−1, respectively.
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content.

Share and Cite

MDPI and ACS Style

Liu, Q.; Zhang, Y.; Wu, Y.; Song, M.; Huang, C. Coal as an Effective Catalyst for Selective Oxidative Dehydrogenation of Propane to Propene. Catalysts 2023, 13, 628. https://doi.org/10.3390/catal13030628

AMA Style

Liu Q, Zhang Y, Wu Y, Song M, Huang C. Coal as an Effective Catalyst for Selective Oxidative Dehydrogenation of Propane to Propene. Catalysts. 2023; 13(3):628. https://doi.org/10.3390/catal13030628

Chicago/Turabian Style

Liu, Qiuwen, Yuhua Zhang, Yawei Wu, Mingxia Song, and Caijin Huang. 2023. "Coal as an Effective Catalyst for Selective Oxidative Dehydrogenation of Propane to Propene" Catalysts 13, no. 3: 628. https://doi.org/10.3390/catal13030628

APA Style

Liu, Q., Zhang, Y., Wu, Y., Song, M., & Huang, C. (2023). Coal as an Effective Catalyst for Selective Oxidative Dehydrogenation of Propane to Propene. Catalysts, 13(3), 628. https://doi.org/10.3390/catal13030628

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

Article Metrics

Back to TopTop