Mechanical Properties of Coal Ash Particle-Reinforced Recycled Plastic-Based Composites for Sustainable Railway Sleepers
Abstract
:1. Introduction and Motivation
2. Materials and Experimental Methodology
2.1. Raw Materials
2.2. Test Methodologies for Raw Materials
2.3. Mix Design and Specimen Preparation
2.4. Mechanical Tests
2.5. Scanning Electron Microscopy (SEM)
3. Results and Discussion
3.1. Property Characterization of Raw Materials
3.2. Mechanical Properties
3.3. Microstructure Characterizations
4. Conclusions
- The TGA results confirm that the major components of the recycled plastic materials used in this study are polymer, and MPW contains a relatively high amount of impurities compared with RHDPE.
- The series of experimental results highlight that the mechanical properties of particulate plastic-based composites depend considerably on the particle size of the inorganic fillers. The composite reinforced with the smallest particles (CA I) showed the best mechanical responses in this study because of an increase in the specific area of the filler, which could effectively improve the load transfer between a polymer matrix and reinforcing fillers.
- The SEM analysis demonstrates that the enhanced mechanical properties of the tested particulate composites are evidenced by the well distributed fillers and the smooth encapsulation of the fillers in the matrix.
- It is identified from the series of mechanical tests that the recycle plastic-based composite reinforced with 60% of CA filler meets the minimum requirements suggested by the international standard. These research findings highlight that industrial by-products and municipal waste can be effectively reused in large quantities as primary materials for railway plastic sleepers.
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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MPW | RHDPE | CA I | CA II | CA III | CCF | Antistatic Agent | Slag Aggregates |
---|---|---|---|---|---|---|---|
1.42 | 1.08 | 3.41 | 2.40 | 2.48 | 2.49 | 1.23 | 3.41 |
Series | MPW | RHDPE | CCF | CA I | CA II | CA III | Slag Aggregates | Antistatic Agent | Other Additives |
---|---|---|---|---|---|---|---|---|---|
#1 | 30 | 40 | 30 | ||||||
#2 | 30 | 40 | 30 | ||||||
#3 | 30 | 40 | 30 | ||||||
#4 | 30 | 40 | 30 | ||||||
#5 | 30 | 40 | 30 | ||||||
#6 | 12 | 20 | 60 | 4 | 4 |
Materials | MPW | RHDPE |
---|---|---|
Polymer (30–600 °C) | 93.7% | 98.8% |
Carbon black (600–800 °C) | 1.0% | 0.2% |
Ash (Residue at 800 °C) | 5.3% | 1.0% |
CaO | SO3 | Fe2O3 | TiO2 | Cl | Br | ZnO | PbO | CuO | |
---|---|---|---|---|---|---|---|---|---|
MPW | 17.0% | 0% | 16.4% | 50.2% | 13.4% | 0% | 1.0% | 0% | 0.5% |
RHDPE | 26.1% | 3.1% | 6.0% | 45.4% | 0% | 10.7% | 4.7% | 2.4% | 1.6% |
Antistatic agent | 25.1% | 67.7% | 7.2% | - | - | - | - | - | - |
SiO2 | Al2O3 | Fe2O3 | CaO | MgO | K2O | TiO2 | Na2O | |
---|---|---|---|---|---|---|---|---|
CA I | 49.3% | 26.8% | 6.36% | 6.44% | 2.37% | 1.43% | 1.58% | 2.12% |
CA II | 53.7% | 21.4% | 12.3% | 4.91% | 2.37% | 1.73% | 1.22% | 1.32% |
CA III | 49.3% | 19.4% | 15.9% | 8.43% | 1.85% | 1.49% | 1.33% | 0.77% |
Slag aggregates | 14.4% | 2.02% | 26.0% | 44.3% | 6.76% | 0.13% | 0.54% | 0.07% |
Mn | Mw | PDI (Mw/Mn) | |
---|---|---|---|
MPW | 14,960 | 301,070 | 20.1 |
RHDPE | 20,573 | 373,710 | 18.2 |
Series | Tensile Stress at Max. Load (MPa) | Strain at Break (%) | Modulus (MPa) |
---|---|---|---|
#1 | 6.8 ± 3.1 | 2.7 ± 1.4 | 755 ± 151 |
#2 | 6.9 ± 2.1 | 3.2 ± 2.4 | 994 ± 239 |
#3 | 9.0 ± 1.3 | 4.1 ± 2.1 | 955 ± 100 |
#4 | 13.1 ± 0.4 | 7.1 ± 3.5 | 974 ± 113 |
#5 | 9.6 ± 0.7 | 5.5 ± 0.7 | 1049 ± 131 |
#6 | 19.0 ± 0.7 | 2.5 ± 0.4 | 2281 ± 105 |
Series | Compressive Stress at 30% strain (MPa) | Flexural Strength (MPa) |
---|---|---|
#1 | 27.1 ± 1.6 | 19.9 ± 2.0 |
#2 | 29.0 ± 1.6 | 18.8 ± 1.8 |
#3 | 28.1 ± 2.0 | 19.0 ± 1.3 |
#4 | 32.4 ± 5.1 | 26.7 ± 2.5 |
#5 | 29.0 ± 2.3 | 19.6 ± 3.0 |
#6 | 47.1 ± 1.0 | 33.0 ± 0.6 |
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Ju, S.; Yoon, J.; Sung, D.; Pyo, S. Mechanical Properties of Coal Ash Particle-Reinforced Recycled Plastic-Based Composites for Sustainable Railway Sleepers. Polymers 2020, 12, 2287. https://doi.org/10.3390/polym12102287
Ju S, Yoon J, Sung D, Pyo S. Mechanical Properties of Coal Ash Particle-Reinforced Recycled Plastic-Based Composites for Sustainable Railway Sleepers. Polymers. 2020; 12(10):2287. https://doi.org/10.3390/polym12102287
Chicago/Turabian StyleJu, Suhawn, Jinyoung Yoon, Deokyong Sung, and Sukhoon Pyo. 2020. "Mechanical Properties of Coal Ash Particle-Reinforced Recycled Plastic-Based Composites for Sustainable Railway Sleepers" Polymers 12, no. 10: 2287. https://doi.org/10.3390/polym12102287
APA StyleJu, S., Yoon, J., Sung, D., & Pyo, S. (2020). Mechanical Properties of Coal Ash Particle-Reinforced Recycled Plastic-Based Composites for Sustainable Railway Sleepers. Polymers, 12(10), 2287. https://doi.org/10.3390/polym12102287