Defect Identification of Composite Insulator Based on Infrared Image
Abstract
:1. Introduction
2. Materials and Methods
2.1. Test Plan of the Temperature Rise
2.1.1. Sample Selection
2.1.2. Test Platform and Layout
2.2. Test of the Composite Insulator with Abnormal Temperature Rise
2.2.1. Sample Selection
2.2.2. Visual Inspection and SEM Analysis
2.2.3. Thermogravimetric Analysis
2.2.4. Test of Dielectric Characteristic
2.3. Simulation-Model Analysis
2.3.1. Model Parameters
2.3.2. Model of the Heat Transfer
3. Results
3.1. Analysis of Test Results of the Temperature Rise
3.2. Analysis of Test Results of the Composite Insulator with Abnormal Temperature Rise
3.2.1. Visual Inspection and SEM Analysis
- (1)
- The sheath surface of composite insulator #1 is partially cracked, and the deterioration of the mandrel can be seen at the cracked part of the sheath. After the silicone rubber is removed, it can be seen that the mandrel of this insulator is like rotten wood, and the surface is blackened after the mandrel is carbonized, especially from the hardware of the high-voltage side to the seventh umbrella, as shown in Figure 4. The deterioration part of #1’s mandrel was observed by scanning electron microscope (SEM), and the results are shown in Figure 5. It can be seen from the figure that the glass fiber of the mandrel at this part is obviously exposed, and the epoxy resin is seriously damaged and oxidatively decomposed. The above results indicate that there is serious deterioration of #1’s mandrel, which may be the reason for its abnormal temperature rise.
- (2)
- For test object #2, only the surface of the sheath is aged, the color is dark, and the toughness is reduced, as shown in Figure 6. However, there is no debonding phenomenon between the mandrel and the sheath, and the mandrel does not show obvious signs of deterioration. The abnormal heating part of #2’s mandrel was observed by scanning electron microscope (SEM), and the results are shown in Figure 7. It can be seen from the figure that the epoxy-resin filling of the mandrel in this part is relatively complete, there is no obvious degradation trace, and the glass fiber is basically intact. The above results indicate that the mandrel of #2 has no deterioration phenomenon. The deterioration of the mandrel may not be the cause of its abnormal temperature rise. Due to the aging phenomenon of the sheath, we guess that the aging of the sheath is the reason for the abnormal temperature rise.
3.2.2. Thermogravimetric Analysis
3.2.3. Analysis of Test Results of Dielectric Characteristic
3.3. Analysis of the Results of Simulation Model
3.3.1. Effect of Mandrel Deterioration on Temperature Rise
3.3.2. Effect of Sheath Aging on Temperature Rise
4. Conclusions
- (1)
- The mandrel of test object #1 is deteriorated, the glass fiber is broken and the epoxy resin is oxidized and decomposed, while the mandrel of test object #2 has no obvious deterioration, the fiber is complete, and the fiber is connected with the fiber through epoxy resin, without obvious exposed fiber.
- (2)
- For two composite insulators with abnormal heating, the temperature rise is mainly caused by dielectric loss. The increase in relative dielectric constant and tanδ will lead to the increase in current density, and then the change in current density will increase the loss power to cause an abnormal temperature rise.
- (3)
- The electrical parameter value of #1’s mandrel is significantly higher than that of the normal part. The temperature rise caused by this defect is large, and the range usually extends from the hardware of the high-voltage side to several umbrella skirts; The electrical parameter value of the sheath at the high-voltage side of #2 is slightly higher than that at the normal position. The temperature-rise value caused by this defect is small, and the range usually appears in the sheath area from the hardware to the first umbrella skirt.
- (4)
- By comparing the simulation results with the actual infrared images, the temperature-rise curve has the same trend, which verifies the rationality of the simulation model. The model can be used to distinguish the mandrel-deterioration defect from the sheath-aging defect, which has guiding significance and important reference value for the detection rate of mandrel deterioration and ensuring the safe and stable operation of the power grid.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
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Model | FXBW-220/100 |
---|---|
Height of structure (mm) | 2350 |
Diameter of mandrel (mm) | 24 |
Thickness of the sheath (mm) | 3 |
Number of large umbrellas | 23 |
Number of small umbrellas | 22 |
Materia | Thermal Conductivity/(W·(m·K)−1) | Specific Heat Capacity/(J·(kg·K)−1) | Density/(kg·m−3) |
---|---|---|---|
Air (75% humidity) | 0.0011 | 1.01 | 25 |
Silicon rubber | 0.27 | 1700 | 1100 |
Mandrel | 0.4 | 535 | 2000 |
Test Object | Silicone Rubber | GFRP | ||
---|---|---|---|---|
Relative Permittivity | tanδ | Relative Permittivity | tanδ | |
#1’s Heated part | 7.35 | 13.2% | 26.73 | 52.1% |
#1’s Nonheated part | 5.52 | 4.1% | 5.41 | 2.2% |
#2’s Heated part | 6.15 | 8.2% | 5.41 | 2.2% |
#2’s Nonheated part | 6.15 | 8.2% | 5.41 | 2.2% |
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Zhang, Z.; Huang, Q.; Geng, J.; Liu, Q.; Zhang, S. Defect Identification of Composite Insulator Based on Infrared Image. Polymers 2022, 14, 2620. https://doi.org/10.3390/polym14132620
Zhang Z, Huang Q, Geng J, Liu Q, Zhang S. Defect Identification of Composite Insulator Based on Infrared Image. Polymers. 2022; 14(13):2620. https://doi.org/10.3390/polym14132620
Chicago/Turabian StyleZhang, Zhongyuan, Qilin Huang, Jianghai Geng, Qiyu Liu, and Simin Zhang. 2022. "Defect Identification of Composite Insulator Based on Infrared Image" Polymers 14, no. 13: 2620. https://doi.org/10.3390/polym14132620
APA StyleZhang, Z., Huang, Q., Geng, J., Liu, Q., & Zhang, S. (2022). Defect Identification of Composite Insulator Based on Infrared Image. Polymers, 14(13), 2620. https://doi.org/10.3390/polym14132620