1. Introduction
Due to the rapid growth of vehicle ownership, vehicle emissions are the main source of air pollution. Compared with gasoline vehicles, exhaust pollution from diesel vehicles is more serious due to their real-world emissions often being several times higher than their type-approval limits [
1,
2]. One reason is that chassis or engine dynamometer testing over a standard test cycle does not fully represent real vehicle driving situations; another reason may be the use of defeat devices or the optimization of vehicle emission control strategies for a type-approval test. It was not until the Euro VI or China VI stage that the actual road emissions of diesel vehicles improved significantly [
3]. However, as the main freight vehicles, diesel vehicle emissions cannot be ignored, especially heavy duty diesel vehicles (HDVs), as their emissions of nitrogen oxides (NO
x) and particulate matters (PM) are a significant cause of haze and ozone formation in many areas of the world, and cause serious damages to human health, crop yields and the climate worldwide [
4]. Although the emissions of new vehicles have been greatly reduced due to the gradual tightening of vehicle emission limits in major markets, once vehicles are put into use, the wear, deterioration and failure of components leads to increased toxic emissions. In order to effectively control vehicle emission pollution, it is necessary to strengthen the supervision and control of in-use vehicle emissions.
At present, the Inspection and Maintenance (I/M) programs for diesel vehicles in China include the free acceleration test and lug-down test [
5]. The free acceleration test cannot effectively measure NO
x emissions from diesel vehicles. The lug-down test used to detect diesel vehicle NO
x and smoke emissions requires a chassis dynamometer and cannot be used for on-site testing by environmental law enforcement personnel. Although the vehicle I/M programs are effective ways to detect in-use vehicle emissions and screen out high-emitting vehicles, the periodic inspection cycle of in-use vehicles in China is generally 6 months to 2 years, and no emission inspection is required for the first six years of a new car, thus vehicle emissions may deteriorate before the next scheduled periodic inspection. Therefore, it is necessary to adopt appropriate emission detection methods to realize the real-time monitoring of in-use diesel vehicle emissions.
The portable emission measure system (PEMS) can directly measure vehicle emissions in real road driving situations, and has high measurement accuracy [
6,
7]. However, the PEMS test is time-consuming and expensive, and not suitable for measuring a high number of vehicles in a short period of time to identify high emitting vehicles.
On-board Diagnostics (OBD) is a convenient and cost-effective means to monitor vehicle emissions [
8,
9]. When the vehicle has a failure exceeding the emission standard, the OBD malfunction light will illuminate to warn the driver to repair the vehicle. Since China-III and previous diesel vehicles are generally not equipped with OBD, OBD monitoring cannot fully replace the vehicle I/M method in the near future.
Remote sensing is an efficient technology that can measure the exhaust emissions of vehicles driving on-road without interrupting traffic [
10]. With the purpose of identifying high-emitting vehicles in a timely and convenient way, some cities including Beijing, Chongqing and Guangzhou in China adopted remote sensing devices (RSD) to detect vehicle emissions [
11]. The remote sensing of vehicle emissions can be used in conjunction with the regular I/M programs to monitor unauthorized modifications and illegal adjustments after legislatively scheduled emission inspections, can also detect serious failures in the emission control system, and identify high-emitting vehicles.
In 2017, China’s Ministry of Ecology and Environment promulgated and implemented the first national-level remote sensing regulation for measuring exhaust pollutants from diesel vehicles [
12]. The limits of exhaust opacity and Ringelmann blackness are mandatory, while the vehicle tailpipe nitrogen monoxide(NO) emission concentration limit of 1500 × 10
−6 (1500 ppm) is only applied when screening high-emitting diesel vehicles. The reason the single emission concentration limit for NO was proposed in the remote vehicle emissions sensing standard was because most of the in-use diesel vehicles in China until 2017 were pre-China IV diesel vehicles without after-treatment systems, for which more than 90% of the NO
x generated by the engine is NO, and thus less than 10% is nitrogen dioxide (NO
2), and most of the high-emitting diesel vehicles are pre-China IV ones. Currently, the number of diesel vehicles compliant with China V and VI emission standards is increasing, and diesel oxidation catalyst (DOC) devices are widely used to reduce pollutant emissions and improve the purification efficiency of diesel vehicles’ after-treatment systems, leading to increased proportions of NO
2 of the total NO
x emissions. In this study, NO was used to represent the total amount of nitrogen oxides in order to remain consistent with the Chinese remote emissions sensing standard.
For diesel vehicles, the remote sensing method for measuring diesel vehicle exhaust smoke is to detect smoke opacity and has been used to capture severely smoky vehicles [
13], while remote sensing is less reliable for the detection of tailpipe NO emission concentration from diesel vehicles, leading to the high rate of misjudgment for high-emitting vehicles [
14]. In addition, the use of diesel particulate filters (DPF) in diesel vehicles can effectively reduce PM emissions [
15]; therefore, the NO (NO and NO
2) emission measurement and control are the main challenges faced by diesel vehicles.
The remote sensing technology for gasoline vehicle emissions monitoring has been used for nearly 30 years since researchers from the University of Denver first measured vehicle CO emissions using remote sensing [
16]. Until now, the measurement of CO, HC and NO concentrations in tailpipe emissions from gasoline vehicles by remote sensing has been considered feasible and acceptable [
17,
18,
19]. In the US, vehicle emission remote sensing data have been used for the screening of high-emitting vehicles, exemption of clean vehicles and evaluation of vehicle emission levels [
20,
21,
22].
Remote sensing typically measures the absolute concentrations of gaseous components including CO, HC, NO (NO and NO
2) and CO
2 in the vehicle exhaust plume rather than directly at the tailpipe. In the meantime, the concentrations of exhaust components in the plume change rapidly as the exhaust plume disperses and is diluted by ambient air; in order to obtain the tailpipe emission concentrations, the concentration ratios of CO, HC, NO to CO
2 in the exhaust plume are assumed to be constant for unreactive gaseous pollutants and used to inversely calculate the tailpipe emission concentrations of CO, HC, NO and CO
2. The remote sensing system can detect the concentration ratios of CO, HC and NO to CO
2 in diesel vehicle exhaust plume directly, and the concentration ratios of CO, HC and NO to CO
2 can reflect the combustion and emission performances of the diesel engine relatively well; therefore, the concentration ratio of NO to CO
2 was used to evaluate the NO emission levels of diesel vehicles in some studies [
23,
24]. Oftentimes, the fuel-based NO emission factor, which represents the NO mass emission per unit mass of fuel burnt (g/kg fuel), is used to evaluate the NO emission level of diesel vehicles [
25,
26]. Furthermore, the distance-based NO emission factor can also be estimated based on the fuel-based NO emission factor and the vehicle fuel consumption at the time of the emission measurements [
27].
In order to overcome the major obstacle of adopting the remote sensing NO emission concentration limit for diesel vehicles in China, an inversion calculation algorithm for remote sensing CO
2 exhaust emission concentrations from diesel vehicles was established based on the relative concentration ratios of CO, HC and NO to CO
2 in diesel vehicle exhaust plume and the diesel engine excess air coefficient under test conditions, and used to calculate the diesel vehicle tailpipe absolute CO
2 emission concentration. Furthermore, the absolute NO concentration in the diesel vehicle exhaust can be computed based on the relative concentration ratio of NO to CO
2 [
28]. In this study, the inversion calculation method used for the remote sensing of diesel vehicle tailpipe NO emission concentrations was validated by experiments.
Because the inversion calculation method based on the theoretical air-fuel ratio or rich mixture combustion of gasoline engines produces large errors in detecting the tailpipe emission concentrations of diesel vehicles, scholars at home and abroad proposed using the concentration ratio of NO to CO2 or the fuel-based NO emission factor to evaluate the NO emission level of diesel vehicles. Based on our experimental results, these two metrics have some high values in low-speed or low-load conditions of the vehicles, which introduces uncertainty in the evaluation of vehicle emission levels. An inversion calculation method originally developed for the remote sensing of light duty diesel vehicle gaseous emissions was applied for the remote sensing of tailpipe NO emission concentrations from heavy duty diesel vehicles, and validated by PEMS-tested emission results. For the first time, the above three options for evaluating the NO emission level of diesel vehicles including the concentration ratio of NO to CO2, the fuel-based NO emission factor and the derived tailpipe NO emission concentrations were investigated, and their influencing factors were also discussed to analyze their applicability in evaluating diesel vehicle NO emission levels.
2. Methodology
2.1. Testing Facilities and Equipment
From September to November 2020, the exhaust emissions of 12 diesel vehicles were tested by the remote sensing system and portable emission measurement system (PEMS) synchronously. The instrument layout and test method are shown in
Figure 1.
An Anhui Baolong BDH-1Z across-road open-path remote sensing system was used to measure gaseous exhaust emissions including CO, HC, NO and CO
2. The instrument response time was less than 0.6 s.
Table 1 shows the technical specifications of the BDH-1Z remote sensing system.
As a diesel vehicle passes through the beam, RSD measures the absolute concentrations of HC, CO, NO and CO
2 in the exhaust plume and calculates the concentration ratios of HC, CO, NO to CO
2. For gasoline vehicles, the tailpipe emission concentrations of HC, CO, NO to CO
2 can be calculated by the inversion calculation method based on the theoretical air-fuel ratio combustion mechanism, while for the remote sensing of diesel vehicle emissions, the inversion calculation of the tailpipe emission concentrations of CO, HC, NO and CO
2 needs to be corrected with the diesel engine excess air coefficient [
28].
When testing with the remote sensing system, vehicle exhaust emissions were directly tested using PEMS. A Horiba OBS-ONE emission analyzer was installed on-board to measure vehicle exhaust emissions simultaneously, as shown in
Figure 1. The PEMS tested vehicle emission results can be used to validate the calculated absolute concentrations of exhaust emissions using remote sensing tests, and the diesel engine excess air coefficient data measured by PEMS under vehicle real driving conditions can be used to establish a diesel engine excess air coefficient map with vehicle speed and acceleration as parameters, used for the interpolation calculation of diesel engine excess air coefficient under vehicle test conditions. In this way, by using the concentration ratios of HC, CO and NO to CO
2 in the exhaust plume and the calculated diesel engine excess air coefficients, the tailpipe emission concentrations of the gaseous components from diesel vehicles can be calculated, and the derived NO emission concentration can be used to compare with the remote sensing NO emission limit for identifying whether the diesel vehicle is a high emitter or not.
The OBS-ONE emission analyzer uses non-dispersive infra-red detection (NDIR), flame ionization detection (FID) and chemiluminescence detection (CLD) to measure CO and CO
2, HC and NO concentrations, respectively. NDIR determines the concentrations of CO and CO
2 in the exhaust gas by their infrared light absorption capacities. The absorbed light intensities are directly related to the CO and CO
2 concentration, respectively. The change in the light intensity leads to a change in the electrical signal of the detector, which can be used to calculate the gaseous concentration. Moreover, concentrations of NO and NO
2 are measured by CLD, whose principle is that NO molecules in the exhaust gas reach the excited state after reacting with O
3 in the reaction chamber, and photons are released when NO molecules transform from the excited state back to the ground state. The detected light intensity is proportional to the number of molecules of NO before the reaction, and a photo-multiplier tube can be used to convert the light signal into an electrical signal, and then the NO concentration can be calculated. FID is used to detect hydrocarbons in vehicle exhaust gas, which typically contains many hydrocarbon compounds. Therefore, FID was used to identify the total hydrocarbons(THC) instead of identifying hydrocarbon compound/compounds.
Table 2 shows the technical parameters of the OBS-ONE analyzer. Vehicle speed and acceleration are derived by means of a global positioning system (GPS). The operating parameters of the diesel engine and the vehicle were accessed through On-board Diagnostics (OBD) communication with the electronic control unit (ECU).
During remote sensing tests, the exhaust emissions of diesel vehicles were measured under different driving situations, including constant vehicle speeds (10 km·h−1, 20 km·h−1, 30 km·h−1, 40 km·h−1, 50 km·h−1, 60 km·h−1 and 70 km·h−1), non-constant vehicle speeds with slight acceleration, different vehicle loads (no-load, half-load and full-load) and different SCR function states (brand new, normal and aged).
In this study, two heavy duty diesel vehicles including a China-V heavy duty diesel truck (HDDT) and a China-VI HDDT were tested and used to validate the inversion calculation method for the remote sensing of tailpipe gaseous exhaust emissions from diesel vehicles. Furthermore, the concentration ratios of NO to CO
2 and the fuel-based emission factors of NO of these two HDDTs under different driving conditions were also analyzed.
Table 3 shows the specifications of these two tested heavy duty diesel vehicles.
2.2. Detection of the Concentration Ratios of Gaseous Pollutants to CO2 in Diesel Vehicle Exhaust
Based on the emission concentration ratios of CO, HC and NO to CO
2 in the exhaust plume, the combustion and emission performances of the diesel vehicle engine can be analyzed under the tested conditions. The concentration ratios of the gaseous components to CO
2 in the diesel vehicle exhaust plume are defined as:
where
,
and
are the calculated concentration ratios of CO, HC and NO to CO
2 and
,
,
and
are the measured concentrations of CO, HC, NO and CO
2 in the exhaust plume, respectively.
The concentration ratios of gaseous components over CO
2 in the exhaust plume can be obtained directly and are usually taken as constant values. Since diesel engines, due to the excess of oxygen in the fuel combustion process, emit less CO and HC, the NO
X emissions are the focus of diesel vehicle emission control. The concentration ratio of NO to CO
2 was used in Hong Kong to determine the remote sensing cutoff points for high-emitting diesel vehicles, and the NO/CO
2 ratios of 57.30 and 22.85 ppm/% were selected as the remote sensing cutoff points for Euro 4 and Euro 5 high-emitting vehicles, respectively [
23].
2.3. Detection of the Fuel-Based Emission Factors
Based on the carbon balance method, the concentration ratios of CO, HC and NO to CO
2 measured by RSD, together with the molecular weight of each substance, can be used to calculate the fuel-based emission factors of CO, HC and NO, expressed in g∙kg
−1 fuel [
29,
30,
31], which can also be used to assess the emission levels of the vehicle under tested conditions.
The fuel-based emission factors of CO, HC and NO are calculated by Equations (4)–(6):
where,
, and
are the fuel-based emission factors of CO, HC and NO in g·kg
−1 fuel and the values 28, 44 and 30 are the molecular weights of CO, HC (calculated as C
3H
8, which is used as a standard gas to calibrate remote sensing equipment) and NO, respectively. For diesel, the molar hydrogen to carbon ratio is 1.85, the molar mass
is 0.01385 kg∙mol
−1, and the value 0.493 used in the formula is the conversion coefficient of the carbon mass measured as propane.
Some studies also attempted to derive vehicle distance-based emission factors from the fuel-based emission factors and the fuel consumption per unit travel distance [
27], in order to provide a direct comparison with the legislative emission limits for light-duty vehicles.
2.4. Detection of Tailpipe Emission Concentrations from Diesel Vehicles
Due to the lean-burn characteristics of diesel engines, the inversion calculation method for the remote sensing of gasoline vehicle emissions is not suitable for diesel vehicles. Considering the fact that there is a large excess of air in the diesel engine combustion process, an inversion calculation method was proposed for the remote sensing of tailpipe gaseous emissions from light duty diesel vehicles [
28], and the tailpipe emission concentration of CO
2 (%) can be calculated by
where
is the diesel engine excess air coefficient under the tested condition.
The tailpipe emission concentrations of CO, HC and NO from diesel vehicle are calculated as:
For diesel vehicles, in addition to the concentration ratios of NO, CO, HC to CO2 in the exhaust plume, the diesel engine excess air coefficient under the tested condition is also needed to derive diesel vehicle tailpipe emission concentrations.
In this study, the inversion calculation formula defined by Equation (7) was utilized to calculate the remote sensing results of CO2 emission from heavy diesel vehicles, and was validated by PEMS-tested CO2 emissions of heavy diesel vehicles. Furthermore, the NO concentration was calculated based on the concentration ratio of NO to CO2, and was also compared with PEMS-tested NO emission of heavy diesel vehicles.
The excess air coefficient is an important parameter to characterize the load and combustion characteristics of a diesel engine, and is closely related to the amount of fuel required by the car while driving. To meet the demand of the diesel vehicle motion force, the fuel injection quantity was used as the basic control parameter, which corresponds to the excess air coefficient within the diesel engine cylinder. Therefore, it is feasible and applicable to establish the excess air coefficient model related to the operating conditions of diesel vehicles.
We originally set up the driving dynamics model of the light duty diesel vehicle to calculate the engine torque and revolution speed based on the vehicle motive force and speed, used engine torque and revolution speed to interpolate the engine excess air coefficient map and calculated the engine excess air coefficient under the driving conditions [
28]. However, this method requires a large number of parameters of the vehicle, the engine and gear shift strategy. Generally, it is difficult to obtain the technical parameters of the tested vehicle in real time. Therefore, in order to conveniently and effectively obtain the excess air coefficient of diesel vehicle engines under driving conditions, the statistical analysis method was adopted in this paper to build the map of diesel engine excess air coefficients as a function of vehicle speed and acceleration based on the PEMS tested data. In this study, the map of diesel engine excess air coefficients was built for the two tested heavy duty diesel vehicles, as shown in
Figure 2. For remote sensing emission concentration detection, the engine excess air coefficient for diesel vehicle driving conditions was calculated by interpolating the excess air coefficient map using the test vehicle speed and acceleration.
Figure 2 shows the schematic map of excess air coefficients for the two tested HDDTs. The vehicle speed ranged from 0 to 100 km∙h
−1 with an interval of 5 km∙h
−1, and vehicle acceleration ranged from 0 to 4.5 m∙s
−2 with an interval of 0.5 m∙s
−2. The surface plots of excess air coefficients show that the excess air coefficient decreased with the increased fuel injection due to the increased engine load with the increase in the vehicle speed or acceleration.
The vehicle real driving emission test in this research lasted more than two months. During vehicle emission tests, the ambient conditions including temperature, humidity, wind speed and wind direction were uncontrollable and variable, but they all met the requirements for the remote sensing of vehicle emissions. Thus, their combined effects on vehicle emissions and engine excess air coefficients were already included within the statistical analysis results of excess air coefficients. Therefore, in this research the calculation of diesel engine excess air coefficient did take the changes of ambient conditions into consideration as they all met the requirements for the remote sensing of vehicle emissions. In addition, considering that it is not easy for RSD to measure the diesel vehicle weight, the statistical maps of diesel engine excess air coefficients were obtained by combining the diesel engine excess air coefficients under different vehicle load conditions, including no-load, half-load and full-load. Thus, further research can be carried out to consider a vehicle load that leads to a different engine load and excess air coefficient by adding a weight-in motion measurement to the RSD. In addition, for this excess air coefficient model, the vehicle engine was assumed to be fully warmed up without considering cold-start and hot-start emissions, and the excess air coefficient maps in this paper were developed based on the tested diesel vehicles in this study. If these excess air coefficient maps are used for other diesel vehicles, further validation work has to be performed, and more excess air coefficient data derived by on-road testing other diesel vehicles need to be integrated into the excess air coefficient maps. Moreover, the excess air coefficients were stored as look-up tables as functions of vehicle speed and acceleration, and each node of data was the statistical average value of numerous raw data, so that some transient characteristics were smoothed out while keeping the most important and general logical relationships of the original database; therefore, some errors under the vehicle transient driving conditions were expected.
Although vehicle emissions are influenced by many factors, it is practical to determine the engine excess air coefficients based on the driving dynamics of diesel vehicles. In this way, the excess air coefficient of the diesel vehicle engine under test conditions can be obtained, and the concentration ratios of HC, CO, NO and CO
2 in the exhaust plume can be measured by RSD; therefore, diesel vehicle tailpipe emission concentrations of HC, CO, NO and CO
2 can be calculated and used to evaluate diesel vehicle emission levels. The calculation procedure for the remote sensing of tailpipe emission concentrations from diesel vehicles is depicted in
Figure 3.
4. Conclusions
Remote sensing has been used as a means of screening high-emitting vehicles, while the remote sensing system generally records an instantaneous result of the vehicle exhaust emissions; therefore, the reasonable and accurate use of remote sensing test data is critical to the reliability of screening high-emitting vehicles.
Three options for evaluating NO emissions from heavy duty diesel vehicles were investigated, including the concentration ratio of NO to CO2, the fuel-based NO emission factor and the derived tailpipe NO emission concentration, and some additional influencing factors were also analyzed.
In theory, both the emission concentration ratio of NO to CO2 and the fuel-based emission factor of NO can be applied to evaluate diesel vehicles’ NO emission level. However, emission concentration ratios of NO to CO2 are prone to extreme values when the vehicle is driven under low speed or low load conditions, which may result in the incorrect judgment of NO emission levels. Similarly, the application of the fuel-based emission factor of NO also leads to the same problem with higher values under low vehicle speed or low-load conditions, which increases the risk of misjudging high-emitting vehicles. Therefore, if high-emitting diesel vehicles are judged based on the concentration ratio of NO and CO2 or the fuel-based emission factor of NO, additional judgment criteria must be added, such as the diesel engine load or the CO2 emission concentration range, so as to ensure that the NO emission level of diesel vehicles within a higher engine load range is evaluated to avoid the misjudgment of high-emitting vehicles.
An inversion calculation method was applied to calculate diesel vehicle tailpipe emission concentrations based on remote sensing measurements using the relative concentration ratios of various gaseous components in the exhaust plume and the diesel engine excess air coefficient under the test condition. The remote sensing results of tailpipe CO2 emission concentrations fit well with the PEMS tested CO2 results, showing the correctness of the inverse calculation method for the remote sensing of diesel vehicle tailpipe emissions. The remote sensing results for tailpipe NO emission concentrations are mostly compliant with the PEMS test results, and may thus be used to evaluate the NO emission performance of diesel vehicles, and identify high-emitting diesel vehicles.