Gallium Nitride Inverter Design with Compatible Snubber Circuits for Implementing Wireless Charging of Electric Vehicle Batteries
Abstract
:1. Introduction
1.1. Motivation
1.2. Literature Review
1.3. Contributions
2. System Design and Modeling
2.1. Methods and Materials
2.2. Simulated Wireless Charging Circuit with GaN Inverter
2.3. Optimization of Snubber Circuits for Simulated GaN Inverter
3. Experimental Process
3.1. Full-Bridge GaN Inverter without Snubber Circuits—Experimental Tests and Results
- The ultra-fast diode (D) fed by 7.2 VDC with high-breakdown voltage must be able to withstand the DC bus voltage.
- A low capacitance value is crucial for connection to the diode because the capacitor must generate low voltage to initiate a gate signal without any startup delay.
- Pins 1–8 of the gate driver are supplied by exactly 5 V, and pins 9–16 are fed by > 7.2 V (9.1 V in this project).
3.2. Full-Bridge GaN Inverter Including Snubber Circuits—Experimental Tests and Results
3.3. Charging the EV Battery with Invented GaN Inverter—Experimental Tests and Results
4. Conclusions
- After simulating the invented high-frequency H/full-bridge GaN inverter designed with compatible snubber circuits, power dissipation was reduced by 1.2 mW, as well as leakage inductance, by 90 nH.
- Following the simulation of wireless power transfer in EVs, the developed GaN inverter was tested, resulting in ~93% efficiency at high switching frequencies (80 kHz). This energy-efficient inverter technology is, therefore, accurate and applicable in the proposed EV circuit system.
- By comparing the simulated and experimental results of the EV wireless charging system with/without the designed snubber circuits, it was confirmed that RCD snubber circuits and Series-Series compensators are imperative for reducing voltage spikes and harmonic distortions by 11 V, increasing coil efficiency by ~4%, improving inverter output function, and preventing excess current. To achieve these results, the following ranges were optimized: resistor 545–560 Ω and capacitor 150–250 PF.
- The wireless charging system, along with a single-phase GaN inverter controlled by the Si8231AB gate drivers, was implemented. Results were authenticated by lab-scale experiments of the designed inverter for charging the EV batteries. Consequently, a decrease in the required charging time for 48 V EV batteries was achieved (11.04 min).
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Transmitter Side of WPT System | Receiver Side of WPT System | ||
---|---|---|---|
Transmitter Rectifier Resistances | 100 kΩ | Reciever Rectifier Resistances | 10 kΩ |
Transmitter Rectifier Capacitances | 100 μF | Reciever Rectifier Capacitances | 0.1 μF |
Input Capacitance (CI) | 100 μF | Input Capacitance (CL) | 100 μF |
Transmitter compensator (Ct) | 190 nF | Reciever compensator (Cr) | 190 nF |
Power Supply | 30 V | Battery Size | 336 W/48 V |
Transmitter Inductance | 36.01 μH | Reciever Inductance | 34.81 μH |
Transformer Turns Ratio | 1:1 | Transformer Coil | Copper 0.99 |
Number of Turns (N) | 10 | Transformer Core | Ferrite 1000 |
Mutual Inductance (M) | 21.99 μH | Permeability of Air (μo) | 1 H/m |
Total Air Gap | 148.36 mm | Coil Length (LW) | 7.9 m |
Switching Frequency | 80 kHz | Breadth of Winding (BW) | 35 mm |
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Rahmani, F.; Niknejad, P.; Agarwal, T.; Barzegaran, M. Gallium Nitride Inverter Design with Compatible Snubber Circuits for Implementing Wireless Charging of Electric Vehicle Batteries. Machines 2020, 8, 56. https://doi.org/10.3390/machines8030056
Rahmani F, Niknejad P, Agarwal T, Barzegaran M. Gallium Nitride Inverter Design with Compatible Snubber Circuits for Implementing Wireless Charging of Electric Vehicle Batteries. Machines. 2020; 8(3):56. https://doi.org/10.3390/machines8030056
Chicago/Turabian StyleRahmani, Fatemeh, Payam Niknejad, Tanushree Agarwal, and Mohammadreza Barzegaran. 2020. "Gallium Nitride Inverter Design with Compatible Snubber Circuits for Implementing Wireless Charging of Electric Vehicle Batteries" Machines 8, no. 3: 56. https://doi.org/10.3390/machines8030056
APA StyleRahmani, F., Niknejad, P., Agarwal, T., & Barzegaran, M. (2020). Gallium Nitride Inverter Design with Compatible Snubber Circuits for Implementing Wireless Charging of Electric Vehicle Batteries. Machines, 8(3), 56. https://doi.org/10.3390/machines8030056