Research on Wear of Micro-Textured Tools in Turning GH4169 during Spray Cooling
Abstract
:1. Introduction
2. Design and Processing of Micro-Textured Tools
2.1. Distribution of Micro-Textures
2.2. Morphology of Micro-Textures
3. Tool Wear Simulation Analysis
3.1. Establishment of Cutting Simulation Model
- (1)
- Construction of tool geometric model
- (2)
- Workpiece material model
- (3)
- Tool–chip friction model
- (4)
- Mesh division and wear calculation model
3.2. Simulation of Spray Cooling
3.3. Analysis of Simulation Results
4. Cutting Experiment during Spray Cooling
4.1. Conditions of Experiment
4.2. Analysis of Experiment Results
5. Conclusions
- (1)
- A cutting simulation model was established in a spray cooling condition. The effect of the micro-texture morphologies on the wear of the rake face was obtained. A series of experiments were conducted with the same spray cooling parameters. The results of the experiments on the tool wear conformed to those of the simulation. The reliability of the simulation was verified.
- (2)
- The insertion of micro-textures can effectively improve the anti-wear ability of micro-textured tools on the tool–chip interface and reduce tool wear. The distribution of the micro-textures was set within the working area; it measured a distance of 60–120 μm from the top micro-texture to the edge of the tool nose, and the other micro-textures were set in the area 500 μm away from the tool nose.
- (3)
- The simulation and experiment results showed that the micro-pits had a significantly better anti-wear ability than the other four morphologies. The wear depth of the rake face ranged between 0.354 × 10−3 and 3.07 × 10−3 mm, and the wear area of the rake face was 12,762.5 μm2.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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/(kg/m3) | CP/J·kg−1·K−1 | E/GPa | A/MPa | B/MPa |
---|---|---|---|---|
8240 | 435 | 200 | 450 | 1700 |
C | m | n | /s−1 | / |
0.017 | 1.3 | 0.65 | 0.001 | 1300 |
Micro-Textured Morphology | Minimum Wear Depth of the Rake Face (10−3 mm) | Maximum Wear Depth of the Rake Face (10−3 mm) |
---|---|---|
micro-pit | 0.354 | 3.07 |
micro-arc-groove | 0.401 | 3.21 |
micro-vertical-groove | 0.436 | 3.49 |
micro-wave-groove | 0.446 | 3.57 |
micro-elliptic-groove | 0.425 | 3.4 |
Micro-Textured Morphology | Equivalent Band Width w/μm | Equivalent Belt Length l/μm | Wear Area S/μm2 |
---|---|---|---|
micro-pit | 37.8 | 337.1 | 12,762.5 |
micro-elliptic-groove | 30.71 | 805.86 | 24,754.7 |
micro-arc-groove | 23.4 | 659.3 | 15,395.6 |
micro-wave-groove | 32.7 | 637.3 | 20,851.1 |
micro-vertical-groove | 29.4 | 687.9 | 20,229.7 |
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Hu, J.; Wei, J.; Feng, X.; Liu, Z. Research on Wear of Micro-Textured Tools in Turning GH4169 during Spray Cooling. Lubricants 2023, 11, 439. https://doi.org/10.3390/lubricants11100439
Hu J, Wei J, Feng X, Liu Z. Research on Wear of Micro-Textured Tools in Turning GH4169 during Spray Cooling. Lubricants. 2023; 11(10):439. https://doi.org/10.3390/lubricants11100439
Chicago/Turabian StyleHu, Jingshu, Jiaxuan Wei, Xinmin Feng, and Zhiwei Liu. 2023. "Research on Wear of Micro-Textured Tools in Turning GH4169 during Spray Cooling" Lubricants 11, no. 10: 439. https://doi.org/10.3390/lubricants11100439
APA StyleHu, J., Wei, J., Feng, X., & Liu, Z. (2023). Research on Wear of Micro-Textured Tools in Turning GH4169 during Spray Cooling. Lubricants, 11(10), 439. https://doi.org/10.3390/lubricants11100439