Effect of Crushing Method on the Properties of Produced Recycled Concrete Aggregates
Abstract
:1. Introduction
2. Experimental Program
2.1. Materials Used for the Production of Concrete
2.2. Concrete Characteristics
2.3. RCA Production
2.4. Characterization of RCA
- The first method consists of a thermal treatment [38]. It is based on several cycles where the aggregates are soaked in water then heated to 300 °C progressively to detach adherent mortar from the surface of NA. This is due to the micro-cracking presented at the interface between aggregates and mortar because of their different thermal dilation coefficients. This method is only suitable for coarse RCA, since mortal removal needs “brushing” of the RCA which is difficult with fine RCA.
- The third method uses image analysis [61,73] to quantify the amount of residual mortar on a flat polished section, which is efficient with coarse RCA, but the distinction between fine aggregates and cement paste is difficult. Moreover, a statistical approach is needed and it is time-consuming to obtain the reliable results.
- The last method had been developed by Zhao [44] and is based on the dissolution of cement paste in a solution of salicylic acid. This method has been shown not to dissolve calcareous aggregates.
3. Results and Discussion
3.1. Particle Size Distribution
3.2. Morphology
3.3. Hardened Cement Paste Content
3.4. Water Absorption
4. Conclusions
- (a)
- The impact crusher results in the production of aggregates possessing more spherical geometric characteristics, a broader spectrum of grain sizes and a relatively higher content of fine particles as compared to those obtained from the jaw crusher. In addition, the crushing method exerts no discernible impact on the hardened cement paste content and the water absorption in the context of the studied concretes. The W/C ratio in the range from 0.46 to 0.56, as well as the type of NA in the parent concrete, do not seem to have any influence on the properties of the produced RCA.
- (b)
- The flakiness and shape indexes decrease with the increase in the granular fraction. The larger granular fractions have a lower residual hardened cement paste content and water absorption than the smaller fractions, which indicates that larger fractions of RCA are mostly composed of NA with a bit of adherent mortar.
- (c)
- In the case of using a jaw crusher to produce RCA, the water absorption and morphology indicators of RCA show their minimum values when the granular fraction is close to the maximum diameter of the NA in the parent concrete. This correlation indicates that the breakage mechanism of the jaw crusher does not affect the RCA in a similar manner to the impact crusher.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Name of Concrete | C1-Reference | C2-CEM III | C3-Sandstone | C4-Low Cement | C5-Low W/C |
---|---|---|---|---|---|
Type of aggregate | Limestone | Limestone | Sandstone | Limestone | Limestone |
NA 2/7 mm (kg/m3) | 368.8 | 368.8 | 368.8 | 405.1 | 367.1 |
NA 7/14 mm (kg/m3) | 345 | 345 | 345 | 379 | 343.4 |
NA 14/20 mm (kg/m3) | 433.5 | 433.5 | 433.5 | 476.2 | 431.5 |
Sand 0/4 mm (kg/m3) | 604.9 | 604.9 | 604.9 | 664.4 | 602.1 |
Type of cement | CEM I 52.5 | CEM III 52.5 | CEM I 52.5 | CEM I 52.5 | CEM I 52.5 |
Cement quantity (kg/m3) | 400 | 400 | 400 | 320 | 452 |
Cement paste volume (dm3/m3) | 351 | 358 | 351 | 282 | 351 |
Efficient water (kg) | 224.2 | 224.2 | 224.2 | 180.6 | 207.1 |
W/C ratio | 0.56 | 0.56 | 0.56 | 0.56 | 0.46 |
Superplasticizer (g/kg cement) | 0 | 0 | 0 | 6.8 | 3.3 |
Properties | C1-Reference | C2-CEM III | C3-Sandstone | C4-Low Cement | C5-Low W/C |
---|---|---|---|---|---|
Slump (mm) | 155 | 176 | 182 | 135 | 146 |
Slump class | S4 | S4 | S4 | S3 | S3 |
Density (g/cm3) | 2.35 | 2.31 | 2.31 | 2.36 | 2.31 |
Compressive strength (MPa) (mean and standard deviation) | 56.0 (±2.4) | 61.6 (±0.7) | 52.7 (±2.5) | 56.0 (±6.4) | 66.9 (±0.7) |
C1-Reference | C2-CEM III | C3-Sandstone | C4-Low Cement | C5-Low W/C | |
---|---|---|---|---|---|
Jaw crusher | 14 | 11 | 13 | 11 | 12 |
Impact crusher | 8 | 6 | 6 | 7 | 7 |
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Hubert, J.; Zhao, Z.; Michel, F.; Courard, L. Effect of Crushing Method on the Properties of Produced Recycled Concrete Aggregates. Buildings 2023, 13, 2217. https://doi.org/10.3390/buildings13092217
Hubert J, Zhao Z, Michel F, Courard L. Effect of Crushing Method on the Properties of Produced Recycled Concrete Aggregates. Buildings. 2023; 13(9):2217. https://doi.org/10.3390/buildings13092217
Chicago/Turabian StyleHubert, Julien, Zengfeng Zhao, Frédéric Michel, and Luc Courard. 2023. "Effect of Crushing Method on the Properties of Produced Recycled Concrete Aggregates" Buildings 13, no. 9: 2217. https://doi.org/10.3390/buildings13092217
APA StyleHubert, J., Zhao, Z., Michel, F., & Courard, L. (2023). Effect of Crushing Method on the Properties of Produced Recycled Concrete Aggregates. Buildings, 13(9), 2217. https://doi.org/10.3390/buildings13092217