Effect of Strain Hardening on Increase in Collapse Pressure during the Manufacture of ERW Pipe
Abstract
:1. Introduction
2. Change in the Material Stress–Strain Curve during Manufacture
2.1. Material Model
2.2. Simulation of the Manufacture Process for ERW Pipe
2.3. Results of Simulation
3. Evaluating Collapse Pressure
3.1. Collapse Analysis after Manufacture
3.2. Effect of the Sizing Process
3.3. Factors That Improve the Collapse Pressure
3.4. Comparison with Design Standards
4. Conclusions
- The compressive stress–strain curve in the circumferential direction was modified by plastic deformation during the manufacture of the ERW pipe. The slope of strain hardening was increased following manufacture, and either the Bauschinger effect or strain hardening could be factors depending on the sizing ratio. When the sizing ratio was small, the Bauschinger effect was strong. When the sizing ratio increased, on the other hand, strain hardening appeared immediately after the elastic region resulting in a higher level of compressive yield strength.
- The sizing process improved both the ovality and the compressive yield strength for a D/t smaller than 19, so that a larger sizing ratio increased the collapse pressure. In particular, when the sizing ratio was larger than 0.4%, improvement in ovality was minor and the increased compressive yield strength increased the collapse pressure.
- When D/t was greater than or equal to 22, there was no clear correlation between the sizing ratio and the collapse pressure. In particular, elastic buckling governed the collapse for a D/t greater than 31.
- Considering both elastic and inelastic buckling, minimum sizing ratio of 0.4% could be recommended to improve the collapse pressure.
- Comparison between the analysis results and the current design criteria showed a significant margin for smaller values of D/t, in which inelastic buckling governed the collapse pressure. If inelastic material behavior was considered, an increase in collapse pressure of approximately 25% could be obtained with a D/t of 14.
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
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Han, S.-W.; Park, Y.C.; Kim, H.-K.; Kang, S.-C. Effect of Strain Hardening on Increase in Collapse Pressure during the Manufacture of ERW Pipe. Appl. Sci. 2020, 10, 5005. https://doi.org/10.3390/app10145005
Han S-W, Park YC, Kim H-K, Kang S-C. Effect of Strain Hardening on Increase in Collapse Pressure during the Manufacture of ERW Pipe. Applied Sciences. 2020; 10(14):5005. https://doi.org/10.3390/app10145005
Chicago/Turabian StyleHan, Seong-Wook, Yeun Chul Park, Ho-Kyung Kim, and Soo-Chang Kang. 2020. "Effect of Strain Hardening on Increase in Collapse Pressure during the Manufacture of ERW Pipe" Applied Sciences 10, no. 14: 5005. https://doi.org/10.3390/app10145005
APA StyleHan, S. -W., Park, Y. C., Kim, H. -K., & Kang, S. -C. (2020). Effect of Strain Hardening on Increase in Collapse Pressure during the Manufacture of ERW Pipe. Applied Sciences, 10(14), 5005. https://doi.org/10.3390/app10145005