Hybrid Engineered Water–Polymer Flooding in Carbonates: A Review of Mechanisms and Case Studies
Abstract
:1. Introduction
2. Polymer Flooding (PF)
2.1. Recovery Mechanism
2.2. Challenges Associated with Polymer Flooding
- The adsorption of HPAM in carbonate reservoirs is higher than for sandstones, possibly due to the strong attraction forces between the negatively charged carboxylates on the HPAM backbone and the positively charged calcite surface (Figure 2);
- High-salinity and high-temperature conditions are major challenges for conventional PF due to the instability and degradation of polymers under such conditions [49];
3. Engineered Water Flooding (EWF)
3.1. Recovery Mechanisms
3.2. Wettability Modification
3.2.1. Mineral Dissolution Reactions
3.2.2. Fluid–Fluid Interactions (Microdispersion)
3.2.3. Conditions for Engineered Water Flooding (EWF)
3.3. Limitations of EWF
4. Hybrid Engineered Water–Polymer Flooding (EWPF)
- The addition of a polymer to low-salinity water flooding enhances the volumetric sweep and can also mobilize the oil released due to wettability modification after LSWF, which otherwise would be trapped [117];
- Various studies have shown the added benefit of the reduced polymer concentration needed to attain the desired in situ viscosity by using low-salinity brine compared to high-salinity water [118]. This can result in a significant cost reduction;
4.1. Effect of Hybrid EWPF on Residual Oil Saturation: Capillary Desaturation
4.2. Recovery Mechanisms
4.2.1. Wettability Modification Using Engineered Water
4.2.2. Role of Potential Determining Ions (PDIs)
4.2.3. Effect of Brine pH
4.2.4. Favorable Mobility Ratio from Polymer Flooding
4.2.5. Enhanced Polymer Stability using EW
4.2.6. EW Effect on Polymer Retention
4.2.7. Impact of Polymer on EW Performance
4.3. Potential Risks Associated with EWPF
- The viscosity of a LSP solution is more sensitive to brine salinity compared to a solution containing high-salinity water (HSW). A slight increase in the brine salinity can reduce the polymer viscosity significantly, making it necessary to consider this factor while designing a LSPF project;
- The contamination of the LSP slug with already present high-salinity formation water also poses risks for polymer viscosity loss and increased adsorption;
- Another risk in this process is a delay of the incremental oil recovery due to the higher polymer slug needed to reach the required adsorption level as a result of a lower polymer concentration;
- The reduced injectivity levels of polymer and chase fluid in the presence of EW can also be a potential limitation involved in this hybrid method [180].
4.4. Lab-Scale Studies
4.5. Numerical Modeling Studies
5. Conclusions
Supplementary Materials
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Study | Rock Type | Brine TDS (g/L) | Potential Determining Ions (PDIs) | Acid Number (AN) (mg KOH/g) | Temperature (°C) | Injection Mode | Incremental Recovery (%OOIP) | Remarks |
---|---|---|---|---|---|---|---|---|
Bagci, Kok [72] | Unconsolidated limestone | FW: Nil EW: 20 | KCI | - | 50 | Secondary | 18,4 | 2 wt% KCI case resulted in maximum recovery due to reduction in pH |
Fathi, Austrad [61] | Outcrop chalk cores | FW: 62.80 EW: 16.79 | 4 times the amount of SO42− and 4 times the amount of Ca2+ | Oil A: 2.0 and Oil B: 0.5 | 70–120 | Secondary | 24 | The highest recoveries using EW were observed in 90–120 °C temperature range with SO42− ions. Effect of Ca 2+ was observed only at 120 °C. indicating that Ca2+ is less active at lower temperatures. |
Gupta, Smith [73] | Limestone and dolomite | FW: 181 EW: 33 | 4 times the amount of SO42− | 0.11 | 70 °C for dolomite and 120 °C for limestone | Tertiary | 9% in dolomite and 5.1% in limestone | The lower recovery for the limestone core was attributed to anhydrite precipitation at higher temperatures. |
Yousef, Al-Saleh [74] | Limestone | FW: 213 EW: 5.7 | SO42−, Ca2+, and Mg2+ present in sea water | 0.25 | 100 | Tertiary | 18 | The highest tertiary recovery by LSW is attributed to improved connectivity between pore systems due to mineral dissolution by salinity gradient. |
Zahid, Shapiro [60] | Reservoir carbonate and outcrop chalk | FW: 213 EW: 57 | SO42−, Ca2+, and Mg2+ present in sea water | 0.96 | Ambient and 90 °C | Tertiary | LSW did not result in any incremental oil at ambient temperature because of negligible activity of potential ions. Higher recovery from carbonate at 90 °C was possibly due to dissolution reactions. Poor recovery from chalk was due to water wet nature of cores. | |
Chandrasekhar and Mohanty [62] | Limestone | FW: 179 EW: 5.7 | SO42−, Ca2+, and Mg2+ | 2.45 | 120 | Secondary and tertiary | 32–36 | LSW with SO42– and Mg2+ gave best results in terms of oil recovery and wettability alteration. Ca2+ ions were not effective. Ion exchange and mineral dissolution were dominant mechanisms. Higher EW recovery can also be due to higher AN oil. |
Al-Attar, Mahmoud [63] | Limestone | FW: 197 EW: 5 | SO42−, Ca2+ | - | 25 | Secondary | 24 | SO42– addition gave the highest recovery. However, addition of Ca2+ had a negative effect on recovery |
Awolayo, Sarma [75] | Limestone | FW: 261 EW: 43.9 | 4 times the amount of SO42− | - | 110 | Tertiary | 10 | Increasing SO42– beyond 4 times the original amount did not give any incremental recovery possibly due to CaSO4 precipitation triggered at higher temperatures. |
Alameri, Teklu [76] | Fractured limestone | FW: 100 EW: 12.8 | - | - | 90.6 | Tertiary | 7 | LSW can work for low permeability rocks, but the incremental recovery is high in less heterogeneous reservoirs |
Puntervold, Strand [77] | Outcrop chalk cores | FW: 62.83 EW: 20.24 | 4 times the amount of SO42− | 0.5 | 90 | Secondary | 20 | LSW spiked with 4-fold amount of SO42– ions gave maximum incremental oil as compared to original seawater. |
Qiao, Li [78] and Fathi, Austad [79] | Chalk | Molarity FW: 2.198 EW: 0.794 | 4 times the amount of SO42− and 4 times the amount of Ca2+ | 1.9 | 110 | Secondary | 14–22 | Effective LSW design should include higher amount of SO42– and small amount of divalent ions to increase water-wet fraction of rock. |
Mohsenzadeh, Pourafshary [80] | Limestone | FW: 136 EW: 4.5 | - | - | 87 | Tertiary | 22.5 | IFT reduction was observed to be the main LSW recovery mechanism at low reservoir temperature and lower concentration of active ions. |
Fani, Al-Hadrami [81] | Limestone | FW: 102.5 EW:7.7 | 4 times the amount of SO42− | - | 87 | Tertiary | 22.2 | Smaller tertiary EW slugs can provide comparable recovery to larger slugs if reasonable soaking time is given for EW to interact with the rock. |
Nasralla, Mahani [82] | Limestone | FW: 239 EW: 4.4 | SO42– and Mg2+ present in seawater | - | 100 | Secondary and tertiary | 7 | LSW performance varies with rock properties and minerology. In low-permeability formations, LSW results in accelerated oil production at lower injection rates. |
Sarvestani, Ayatollahi [83] | Limestone | FW:150 EW: 4 | SO42−, Ca2+, and Mg2+ | 0.14 | 90 | Secondary | 12 | Mg2+ affected the oil recovery more than Ca2+. The (SO42−)/(Mg2+) ratio is the controlling factor in the wettability modification. |
Masalmeh, Al-Hammadi [84] | Limestone | FW:204 EW: 0.24 | - | 9.25 | 127 | Secondary and tertiary | 6.5–12.5 | Crude oils with high AN lead to extra oil recovery by LSW in both secondary and tertiary modes due to formation of microdispersions. |
Parameter | Conditions |
---|---|
Polymer Flooding | |
Porous Medium | Mostly sandstone. Limited application in carbonates mainly due to the high-salinity formation water associated with carbonates [25,26,27]. |
Formation Water | Salinity should be < 100,000 ppm [43]. Chlorides should be < 20,000 ppm, Ca2+ and Mg2+ divalent ions must be < 500 ppm [47]. Low salinity (LS) is preferred to avoid polymer degradation [44]. |
Permeability | Value range of 20 to 2300 md. Polymer adsorption can cause permeability reduction [14,45,191]. |
Temperature | Should be < 93 °C. HPAM undergoes thermal degradation at high temperature [32,46,49]. |
pH | High pH is favorable for HPAM due to increased electrostatic repulsion [192,193]. |
Engineered Water Flooding | |
Oil | Must have polar organic components in order to observe EW EOR effects [84,106,194]. |
Injection Fluid | Salinity must be between 2000 and 5000 ppm [105,195], but can work up to 33,000 ppm [70,79]. Injection water must have PDIs, Mg2+, or Ca2+ and SO42− [74,85,196]. |
Temperature | Should be > 70 °C [92,106,107,196]. |
Initial Wettability | Oil-wet to mixed-wet [194,197,198]. |
Engineered Water Polymer Flooding | |
Formation Water | This method can be applied to reservoirs containing high-salinity and high-hardness formation water in the range of 167,000–239,000 ppm [15,133]. |
Injection Water | Salinity should be low as compared to formation water. A value range of 300–9750 ppm has been reported in the literature [133,184]. |
PDIs | Injection water spiked with 4 times the amount of SO42– ions gives the best results. Increase in Ca2+ concentration can cause polymer degradation [135]. |
Temperature | Can be as high as 120 °C [133]. |
Permeability | EWPF can also provide incremental recovery from low permeability formations (< 10md) [15,183]. |
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Shakeel, M.; Pourafshary, P.; Rehan Hashmet, M. Hybrid Engineered Water–Polymer Flooding in Carbonates: A Review of Mechanisms and Case Studies. Appl. Sci. 2020, 10, 6087. https://doi.org/10.3390/app10176087
Shakeel M, Pourafshary P, Rehan Hashmet M. Hybrid Engineered Water–Polymer Flooding in Carbonates: A Review of Mechanisms and Case Studies. Applied Sciences. 2020; 10(17):6087. https://doi.org/10.3390/app10176087
Chicago/Turabian StyleShakeel, Mariam, Peyman Pourafshary, and Muhammad Rehan Hashmet. 2020. "Hybrid Engineered Water–Polymer Flooding in Carbonates: A Review of Mechanisms and Case Studies" Applied Sciences 10, no. 17: 6087. https://doi.org/10.3390/app10176087
APA StyleShakeel, M., Pourafshary, P., & Rehan Hashmet, M. (2020). Hybrid Engineered Water–Polymer Flooding in Carbonates: A Review of Mechanisms and Case Studies. Applied Sciences, 10(17), 6087. https://doi.org/10.3390/app10176087