Fracturing Fluids and Their Application in the Republic of Croatia
Abstract
:1. Introduction
2. Relationship between Hydraulic Fractures and Natural Fractures
3. Materials and Methods
4. Fracturing Fluid Design, Properties and Testing
4.1. Fracturing Fluid Design and Properties
4.2. Fracturing Fluid Testing
5. Fracturing Fluids—Composition and Additives
5.1. Classification of Fracturing Fluids
5.1.1. Water-Based Fracturing Fluids
5.1.2. Oil-Based Fracturing Fluids
5.1.3. Acid-Based Fracturing Fluids
5.1.4. Alcohol-Based Fracturing Fluids
5.1.5. Foam-Based Fracturing Fluids
5.1.6. Energized Fracturing Fluids
5.1.7. Emulsion-Based Fracturing Fluids
5.2. Seawater Fracturing Technology
5.3. Fracturing Fluid Additives
6. Hydraulic Fracturing in Croatia
6.1. Hydraulic Fracturing Process and Equipment Used
6.2. Case Study
6.2.1. Job Design and Fluid Composition
6.2.2. Hydraulic Fracturing Common Service and Fracture Design Steps
7. High-Volume Hydraulic Fracturing of Shale Gas in Croatia
8. Discussion
9. Conclusions
- Water-based fracturing fluids are the most commonly used fracturing fluids, can be designed for different types of reservoir rocks and applied in a wide range of temperatures.
- The application of acid-based fracturing fluid fracturing is confined to carbonate reservoirs and is never used to stimulate sandstone, shale, or coal seam reservoirs.
- Oil-based, alcohol-based, emulsion-based and energized fracturing fluids are used for low permeability reservoirs, low pressure formations, water-sensitive formations (shale reservoirs, reservoirs with high clay content).
- Newly developed synthetic fracturing fluids demonstrate stability up to 230 °C, better suspension ability than guar-based fluids, extremely efficient crosslinking, good shear stability, acceptable fluid loss, good cleanup and low formation damage.
- Proppant crosslinked water-based fluids and acid fracturing are the most commonly used fracturing fluids in the HF of naturally fractured reservoirs.
- The proppant fracturing treatment applied in the considered wells resulted in an increase in total gas production by 43%, and condensate production by 106% without a significant increase in water production except in the W-4 well, which cannot be predicted since it was an exploration well.
- The achieved increase in the wellhead pressure (from 4.1% to 100%) will allow a longer well life production and more profitable reserves.
- All fractured formations achieved acceptable FCD. Especially the open hole well design resulted in significant FCD, therefore a new HF well candidate should be considered as an open hole including the appropriate formation parameters.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
Glossary
Breakdown pressure | The pressure at which the rock matrix of an exposed formation fractures and allows fluid to be injected. |
Fluid efficiency | The percentage of fluid that is still in the fracture at any point in time, when compared to the total volume injected at the same point in time. |
Flowback | Fluid from the wellbore that returns to the surface during and after hydraulic fracturing occurs. |
Fracture conductivity dimensionless (FCD) | The value of fracture flow capacity given divided by the product of formation permeability (k) and the fracture half-length (Xf). Fracture flow capacity is a measure of how conductive or how easily fluid moves through a fracture. |
Leakoff test (LOT) | A test to determine the strength or fracture pressure of an open formation, usually conducted immediately after drilling below a new casing shoe. |
Pad stage | A batch of carrying fluid without proppant that is used to break the formation and initiate hydraulic fracturing of the target formation. |
Productivity index (PI) | The behavior of flow rate with flowing pressure. |
Proppant stage | The stage of injecting a mixture of water and proppant into a wellbore. |
Screenout | A condition that occurs when the solids carried in a treatment fluid, such as proppant in a fracture fluid, create a bridge across the perforations or similar restricted flow area. |
Skin | The zone in the formation around the wellbore that has reduced permeability. |
Step rate test (SRT) | A test performed in preparation for a hydraulic fracturing treatment in which an injection fluid is injected for a defined period in a series of increasing pump rates. |
Wellhead pressure (Pwh) | The difference between reservoir pressure and hydrostatic pressure of the liquid column from the wellhead to the reservoir. |
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Fracturing Fluid Testing | |
---|---|
Test | Description |
Rheology—Model 50 | HTHP rheology up to 204 °C and 10.3 MPa. Used for standard crosslinked gel testing (Standard ISO Testing). |
HTHP rheology—Model 7600 | HTHP rheology up to 316 °C and 276 MPa. |
Linear gel rheology | Ambient pressure rheology for non-crosslinked fluids such as base linear gels. Temperature up to 88 °C. |
Viscosity and breaker profiles | Constant shear testing performed on model 50 or model 7600 (depending on temperature and pressures desired) to determine the viscosity profile or breaker effectiveness vs. time. |
Regained permeability | Testing to determine the percentage of permeability reduction a fracture fluid could potentially cause as a result residual fluid left in the formation. |
Water Analysis | ||
---|---|---|
Parameter | Required Value | Range of Values for Water Used in Croatia |
pH | <8 | 5.7–7.9 |
Iron (mg/L as Fe) | <10 | <0.005–9.64 |
Total Hardness (mg/L as Ca, Mg) | <500 | 42.3–443.35 |
Chloride (mg/L as Cl) | <1000 | 0.071–63 |
Sulfate (mg/L as SO4) | <100 | 0.045–70 |
Salts (mg/L) | <1.5 | 0.1–104 |
Bicarbonate (mg/L as CaCO3) | <600 | 13.7–634.6 |
Density (kg/dm3) | <1.005 | 0.9998–1.0009 |
Proppant Analysis | |
---|---|
Test | Description |
Proppant conductivity | Short- and long-term proppant conductivity. |
Proppant UCS | Determines unconfined compressive strength (UCS) of proppant (for resin-coated proppants). |
Composite sieve analysis | Determines the gradation of a sample. Sieve sizes include applicable sizes through number 200 mesh. |
Sphericity and roundness | Characterizes the physical appearance of proppant. |
Crush resistance | The strength of proppant is determined by quantifying the amount of proppant crushed at a given stress. |
Turbidity | Determines the amount of suspended particles or fine matter present in fracture sand by measuring the optical scattering and absorption of light from particulate matter suspended in a wetting fluid. |
Bulk density | Describes the mass of proppant that fills a unit volume, including both proppant and porosity. |
Apparent density | Measured with a low viscosity fluid that wets the proppant particle surface. It takes into account the volume of pore space inaccessible to the fluid. |
Absolute density | Density of the proppant, excluding the inaccessible pores in the proppant and void spaces between the proppant itself. |
Acid solubility | Often used to indicate and quantify the presence of impurities in fracture sand. |
Simulated fracture window | A large-scale physical model consisting of two pieces of Plexiglas held 6.35 mm apart. This is used to visually observe fluid flow through a simulated 6.35 mm fracture. Useful for comparative testing between two fracture fluids. Properties such as proppant transport capabilities, for example, can be tested and qualitatively and quantitatively measured. The model is 0.91 m tall and 2.44 m long. |
Base Fluid | Fluid Type | Composition | Used for |
---|---|---|---|
Water | linear gel | water, guar, HPG, HEC, CMHPG | short fractures, low temperature |
crosslinked gel | water, crosslinker, guar, HPG, CMHPG or CMHEC | long fractures, high temperature | |
slickwater | water, sand, additives | short and narrow fractures, low temperature | |
viscoelastic surfactant gel (micellar) | water, electrolyte, surfactant | moderate long fractures, moderate high temperature | |
Advantages | |||
The most commonly used fracturing fluids, their behavior in well conditions is the best researched, they are reasonably priced, they can be designed for different types of reservoir rocks, and they can be applied in a wide range of temperatures. | |||
Disadvantages | |||
Water can cause severe emulsions that can lead to emulsion blockage cases, as well as water blockage cases in tight gas wells. There is a risk of inorganic scale precipitation near the wellbore, which can cause alterations to relative permeability, can increase near wellbore skin and reduce production rates. |
Base Fluid | Fluid Type | Composition | Used for |
---|---|---|---|
Oil | linear gel | oil, gelling agent | short fractures, water-sensitive formations |
crosslinked gel | oil, gelling agent, crosslinker | long fractures, water-sensitive formations | |
emulsion | water, oil, emulsifier | moderate length fractures, good fluid loss control | |
Advantages | |||
Water usage is very reduced or completely eliminated. Fewer (or no) chemical additives are required. Flaring and truck traffic is reduced. There is a lower viscosity, density and surface tension of the fluid, which results in lower energy consumption during fracturing. They are compatible with shale reservoirs. There is no fluid loss. They increase the productivity of the well. Recovery rates (up to 100%) are possible. The cleanup is very rapid, often within 24 h. | |||
Disadvantages | |||
They are potentially riskier than other fluids and more suitable in sparsely populated areas because they require large quantities of flammable propane. There is a higher investment cost. Their success relies on the formation ability to return most of the propane back to the surface to reduce the overall cost. |
Base Fluid | Fluid Type | Composition | Used for |
---|---|---|---|
Acid | linear gel | acid, guar or HPG | short fractures, carbonate formations |
crosslinked gel | acid, crosslinker, guar or HPG | long and wide fractures, carbonate formations, | |
emulsion | acid, oil, emulsifier | moderate length fractures, carbonate formations | |
The application of acid fracturing is confined to carbonate reservoirs and is never used to stimulate sandstone, shale, or coal-seam reservoirs. |
Base Fluid | Fluid Type | Composition | Used for |
---|---|---|---|
Alcohol | methanol and water mixture or 100% methanol | methanol and water | low permeability reservoirs with high clay content, low formation pressure |
Advantages | |||
Water usage is very reduced or completely eliminated. Methanol is not persistent in the environment (it biodegrades readily and quickly under both anaerobic and aerobic conditions and photo-degrades relatively quickly). It has excellent fluid properties: a high solubility in water, low surface tension and high vapor pressure. It is a very good fluid for water-sensitive formations. | |||
Disadvantages | |||
Methanol is a dangerous substance to handle because it has a low flash point—hence is easier to ignite—a large range of explosive limits, high vapor density and invisibility of the flame. |
Base Fluid | Fluid Type | Composition | Used for |
---|---|---|---|
Foam | water-based | water, foamer, N2 or CO2 | low pressure formations |
acid-based | acid, foamer, N2 | low pressure, carbonate formations | |
alcohol-based | methanol, defoamer, N2 | low pressure, water-sensitive formations | |
CO2-based | liquid CO2 + N2 | low pressure formations | |
Advantages | |||
Water usage is reduced (or completely eliminated in the case of CO2-based foams). There is a reduced amount of chemical additives. There is a reduction in formation damage. There is a better cleanup of the residual fluid. | |||
Disadvantages | |||
There is a low proppant concentration in fluid, hence decreased fracture conductivity. There are higher costs. The foams have a difficult rheological characterization, i.e., flow behavior is difficult to predict. A higher surface pumping pressure is required. |
Base Fluid | Fluid Type | Composition | Used for |
---|---|---|---|
Energized Fluid | liquefied carbon dioxide | CO2 | low permeability reservoirs, water-sensitive formations, low formation pressure |
liquefied nitrogen | N2 | ||
liquefied helium | He | ||
liquefied natural gas | LNG (butane and/or propane) | ||
Advantages | |||
There are potential environmental advantages: water usage is very reduced or completely eliminated, few or no chemical additives are required, and some level of CO2 sequestration is achieved. There is a reduction in formation damage (reduction in permeability and capillary pressure damage by reverting to a gaseous phase; no swelling induced) [27]. They form more complex micro-fractures, which can connect many more natural fractures greatly, increasing maximally the fracture conductivity [55]. They enhance gas recovery by displacing the methane adsorbed in the shale formations [55]. The evaluation of a fracture zone is almost immediate because of rapid cleanup. The energy provided by CO2 results in the elimination of all residual liquid left in the formation from the fracturing fluid. There is a better cleanup of the residual fluid, so a smaller mesh proppant can be used and supplies adequate fracture conductivity in low permeability formations. The use of a low viscosity fluid results in more controlled proppant placement and higher proppant placement within the created fracture width. | |||
Disadvantages | |||
The main disadvantages arise from the fluid’s low viscosity. The proppant concentration must be lower and proppant sizes smaller, which decrease fracture conductivity. CO2 must be transported and stored under pressure (typically 2 MPa) and temperature (−30 °C). Another disadvantage is the corrosive nature of CO2 in the presence of H2O. There are unclear (potentially high) treatment costs. |
Base Fluid | Fluid Type | Composition | Used for |
---|---|---|---|
Emulsion | water–oil emulsion | water + oil | water-sensitive formations, unconventional (low permeability) formations, but no direct usage for shale gas stimulation |
CO2–methanol | CO2 + water + methanol | ||
others | - | ||
Advantages | |||
Depending on the type of components used to formulate the emulsion, these fluids can have potential advantages such as: water usage is very reduced or eliminated, fewer (or no) chemical additives are required, the increased productivity of the well, better rheological properties, and fluid compatibility with shale reservoirs. | |||
Disadvantages | |||
There are potentially higher costs. The costs could potentially be higher when compared to water-based hydraulic fracturing, depending on the type of emulsion formulation. |
Fluid Name | Fluid Composition | Additive Description | Purpose of Testing | Performed Tests | Results |
---|---|---|---|---|---|
SM-VF (supramolecular viscoelastic fluid) [23] | 0.8% wt supramolecular polymer thickener (SMPT), 0.5% wt viscoelastic surfactant (VES), 2% wt KCl | SMPT is synthesized by monomers such as acrylamide, sodium acrylate and amide monomer. Used VES is betaine zwitterionic. | Developing very efficient crosslinks in gel that can be advantages in the elastic and viscous properties of fluid. | The measurement of rheological properties, proppant suspension test, gel breaking property test, and formation damage. | Fluid is stable at 150 °C, has better suspension ability than guar-based fluids, extremely efficient crosslinking, good cleanup and low formation damage. |
Terpolymer fluid [24] | Synthetic acrylamide-based anionic terpolymer gelatinizer, zirconium crosslinked with persulfat as the gel breaker. | - | Developing the fluid for fracturing ultra-depth (>5000 m) well with an ultra-high temperature (211 °C) in China. | The measurement of rheological properties, proppant suspension test, filtration, gel breaking property test and formation damage. | After fracturing, the production of hydrocarbons is encouraged with 73 m3/d oil and 10.5 ∙ 104 m3/d gas. |
Synthetic polymer fluid for ultra-high temperatures [25] | Synthetic polymer as a gelling agent, zirconium as the crosslinker, oxdizing breaker and “green” temperature stabilizer. | - | Developing an ultra-high temperature hydraulic fracturing fluid system. | The hydration of gelling agent, measurement of rheological properties, gel breaking property test, test of fluid loss, and retained conductivity test. | Fluid demonstrates stability to 230 °C, has acceptable fluid loss, and shows controlled breaking with low formation damage. |
Hybrid dual-polymer hydraulic fracturing fluid [60,61] | Guar derivative and a polyacrylamide-based synthetic polymer crosslinked with a metallic crosslinker. | Emulsion form composed of acrylamide, acrylic acid, 2-acrylamido-2-methylpropane sulfonic acid. | Maintaining the thermal stability of fracturing fluids (up to 204 °C) at a lower polymer loading. | The measurement of rheological properties, and proppant-carrying properties. | By the addition of synthetic polymer to CMHPG, a fluid that is stable up to 176 °C was generated; a dual-polymer system with lower polymer loading can reduce material cost and damage in the generated fractures. |
A new high temperature polymer fracturing fluid [62] | A novel non-residual fracturing fluid developed through analyzing the structure of polymer 2-acrylamido-2-methylpropanesulfonic acid. | Thickening agents, cleanup additive, the clay stabilizer, the thermal stabilizer, zirconium crosslinking agent. | Developing the fracturing fluid for hydraulic fracturing in high-temperature low-permeability reservoirs. | Shear stability of polymers, high-temperature rheology, gel breaking testing, and formation damage. | Synthetic polymer fracturing fluid has good shear stability, and high-temperature rheology measurement shows that the polymer fracture fluid can be used up to 170 °C. |
High Elasticity and Low Viscosity (HELV) Fracturing Fluid [63] | - | HELV is a quaternary polymer designed by copolymerizing acrylamide, acrylic acid, 4-isopropenylcarbamoyl-benzene sulfonic acid and N-(3-methacrylamidopropyl)-N,N-dimethyldodecan-1-aminium. | Fracturing fluid which could be an alternative for the development of oil and gas resources. | Viscoelasticity measurements, thixotropy, and dynamic sand suspension. | HELV, because of its excellent elasticity, added in the fracturing fluid improved viscosity, proppant suspension capacity and pipeline and liquid friction. |
Fracturing Fluid Additives | ||
---|---|---|
Additive | Typical products | Function |
Water | fresh, salt or produced water | Base (carrier) fluid |
Acid | hydrochloride or acetic acid | Dissolves minerals |
Biocide | amides, aldehydes, quaternary amines, chlorine dioxide | Kills bacteria |
Breaker | calcium or magnesium peroxide, hydrochloride or acetic acid | Causes gel degradation and reduces fluid viscosity |
Clay stabilizer | potassium chloride, sodium chloride, calcium chloride, polyamines | Prevents clay swelling |
Crosslinker | borate, titanium, zirconium, aluminum | Increases the molecular weight of the polymer by crosslinking the polymer backbone into a 3-D structure. Increases the base viscosity of the linear gel. Increases the elasticity and proppant transport capability of the fluid. |
Iron chelating agent | Citric acid, acetic acid, thioglycol acid, sodium erithorbate | Keeps iron in solution |
pH adjusting agent/ buffer | sodium hydroxide, sodium carbonate, potassium hydroxide, potassium carbonate, acetic acid formic acid, magnesium oxide | Controls the pH |
Friction reducer | polyacrylic acid, polyacrylamide, ethylene glycol, methanol | Reduces the friction |
Gelling agent (Viscosifer) | guar and its derivatives (HPG, CMG, CMHPG), cellulose and its derivatives (HEC, CMHEC), surfactants | Increases the viscosity |
Scale inhibitor | ethylene glycol, methanol, ethylene diamine tetraacetic acid (EDTA) | Prevents scale in tubing and formation |
Surfactant | ethanol, naphthalene, methanol, isopropyl alcohol, lauryl sulfate | Lowers surface tension |
Proppant | silica sand, resin-coated sand, ceramic proppant | Keeps fractures open |
Proppant | Density (kg/m3) | Compressive Strength (bar) | Max. Work Depth (m) |
---|---|---|---|
Silica sand | 2650 | 414 | 2500 |
Resin-coated sand | 1500 | 552 | 2500–3000 |
Ceramic proppants | 3500 | 690 | >3000 |
Well Name | ||||
---|---|---|---|---|
W-1 | W-2 | W-3 | W-4 | |
Geological data | ||||
Depth, m | 2823 | 2776 | 4646 | 3410 |
Reservoir fluid | gas condensate | gas condensate | gas condensate | gas condensate |
Production intervals depth, m | 2529–2561 | 2739–2776 | 3782–3818.5 | 3298–3392 |
Lithology | limestone | limestone | quartzite | siltstone |
Porosity, % | 12–14 | 12–14 | 10 | 1–4 |
Permeability, 10−3 µm2 | 8.4 | 1.3 | 0.021 | 0.1 |
Reservoir pressure, bar | 255 | 255 | 332 | 480 |
Reservoir temperature, °C | 146 | 149 | 190 | 178 |
HF goals | Enable production with lower drawdown | Remove skin and increase productivity index | Increase wellhead pressure and enable gas production | Remove skin and increase productivity index |
Well design | ||||
Well path | Vertical | Directional | Vertical | Vertical |
Production casing dia, mm (inch) | 177.8 (7) | 177.8 (7) | 177.8 (7) | 177.8 (7) |
Liner dia, mm (inch) | 127 (5) | 144.3 (4.5) | - | - |
Open hole dia, mm (inch) | - | 95 (3.75) | - | - |
Tubing dia, mm (inch) | 88.9 (3.5) | 88.9 (3.5) | 73.02 (2.785) | 88.9 (3.5) |
Fracturing Fluid Composition | ||||
---|---|---|---|---|
Additive, Unit | Wells | |||
W-1 | W-2 | W-3 | W-4 | |
Total Quantity | ||||
Proppant, kg | 30,000 | 21,000 | 151,500 | 150,000 |
Gelling Agent, kg | 1135 | 887 | 12,297 | 11,600 |
Crosslinker, l | 600 | 460 | 1750 | 1750 |
Surfactant, l | 260 | 250 | 510 | 708 |
Clay Control, l | 520 | 500 | 1020 | 1160 |
HT breaker, kg | 44.5 | 31.3 | 129 | 225 |
HT Encapsulated breaker, kg | 39 | 22 | 125 | 140 |
HT Stabilizer, kg | 49 | 53.5 | 285 | 450 |
Delay Agent, kg | 67 | - | - | - |
Stabilizer, l | 160 | 230 | - | - |
pH Buffer, kg | 99 | 71.7 | - | - |
LT friction reducer, kg | 48 | 48 | - | - |
MT friction reducer, kg | 460 | 222 | 127 | - |
HT friction reducer, kg | - | - | - | 127 |
Acetic Acid (10%), kg | - | - | 434 | 1250 |
Dry Guar Polymer, kg | - | - | 100 | - |
Well Name | ||||
---|---|---|---|---|
W-1 | W-2 | W-3 | W-4 | |
Water-based gel, m3 | 191.7 | 140.4 | 445.3 | 571.4 |
Proppant, kg | 30,000 | 21,000 | 151,000 | 150,000 |
Maximum frac pressure, bar | 373 | 390 | 510 | 588 |
Maximum slurry rate, m3/min | 3.5 | 3.5 | 4.0 | 4.0 |
FCD, dimensionless | 171 | 5149 | 147 | 17.2 |
Well | Before HF | Post HF | ||||||
---|---|---|---|---|---|---|---|---|
Qg (m3/d) | Qc (m3/d) | Qw (m3/d) | Pwh (bar) | Qg (m3/d) | Qc (m3/d) | Qw (m3/d) | Pwh (bar) | |
W-1 | 280,000 | 28 | 7 | 120 | 315,000 | 38 | 8 | 125 |
W-2 | 15,000 | 2 | 140 | 65 | 55,000 | 7 | 104 | 102 |
W-3 | 2400 | 1 | 1 | 31 | 28,000 | 17 | 22 | 45 |
W-4 | 1200 | 0 | 0 | 20 | 30,000 | 2 | 60 | 40 |
Total | 298,600 | 31 | 148 | - | 428,000 | 64 | 194 | - |
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Gaurina-Međimurec, N.; Brkić, V.; Topolovec, M.; Mijić, P. Fracturing Fluids and Their Application in the Republic of Croatia. Appl. Sci. 2021, 11, 2807. https://doi.org/10.3390/app11062807
Gaurina-Međimurec N, Brkić V, Topolovec M, Mijić P. Fracturing Fluids and Their Application in the Republic of Croatia. Applied Sciences. 2021; 11(6):2807. https://doi.org/10.3390/app11062807
Chicago/Turabian StyleGaurina-Međimurec, Nediljka, Vladislav Brkić, Matko Topolovec, and Petar Mijić. 2021. "Fracturing Fluids and Their Application in the Republic of Croatia" Applied Sciences 11, no. 6: 2807. https://doi.org/10.3390/app11062807
APA StyleGaurina-Međimurec, N., Brkić, V., Topolovec, M., & Mijić, P. (2021). Fracturing Fluids and Their Application in the Republic of Croatia. Applied Sciences, 11(6), 2807. https://doi.org/10.3390/app11062807