An Approach to Improve the Resolution of DLP 3D Printing by Parallel Mechanism
Abstract
:1. Introduction
2. Design Principle and Overall Scheme
2.1. Design Principle
2.2. Design of 3D Printing Scheme
3. Experimental Device
3.1. Mechanical Structure
3.1.1. Kinematic Analysis of Tripteron Parallel Mechanism
3.1.2. Design of Tripteron Parallel Mechanism
3.1.3. Structural Components
3.2. Control System
3.2.1. Design of Motion Control System
3.2.2. The Printing Control Process
3.3. Build Prototype
4. Experiments and Discussion
4.1. Experimental Material
4.2. Parameters Optimization Based on the Orthogonal Method
4.3. Minimum Feature Test
4.4. Small Feature Forming Contrast Experiment
5. Conclusions
- Based on the projection stereolithography method, a DLP 3D printing prototype with parallel mechanism was established, which is different from the previous molding schemes with fixed molding resolution. It can adjust the resolution during the printing process to reduce the printing size of features.
- Compared with previous single-axis or X-Y motion platform structures, the use of tripteron 3-DoF parallel mechanism improves the motion flexibility. After analyzing its kinematics, a control program was developed according to the forming process. With the low-cost optical projection equipment moving in space using parallel structure, the projection resolution was changed in order to adapt to smaller size printing.
- The optimal molding processing parameters were obtained based on the orthogonal method. The forming contrast experiment was carried out on the prototype, and the results show that the fabrication resolution of features can be improved by about 1.3 times. The effectiveness of the approach was verified by experiments.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Supplier | Viscosity | Wavelength | Density | Color |
---|---|---|---|---|
CREALITY | 150–250 mPa.s 1 | For 405 nm | 1.05–1.15 g/cm3 | White |
Level | Factors | ||
---|---|---|---|
A (mm) | B (s) | C (s) | |
1 | 0.06 | 18 | 4 |
2 | 0.08 | 20 | 5 |
3 | 0.1 | 22 | 6 |
Test | A (mm) | B (s) | C (s) | ∆X (%) | ∆Y (%) | ∆Z (%) |
---|---|---|---|---|---|---|
1 | 0.06 | 18 | 4 | 2.02 | 2.12 | 3.89 |
2 | 0.06 | 20 | 5 | 2.43 | 2.58 | 3.06 |
3 | 0.06 | 22 | 6 | 3.02 | 3.28 | 2.36 |
4 | 0.08 | 18 | 6 | 1.12 | 1.27 | 1.25 |
5 | 0.08 | 20 | 4 | 1.02 | 1.12 | 1.11 |
6 | 0.08 | 22 | 5 | 2.36 | 2.43 | 1.67 |
7 | 0.1 | 18 | 5 | 2.57 | 2.63 | 1.81 |
8 | 0.1 | 20 | 6 | 1.74 | 1.73 | 2.08 |
9 | 0.1 | 22 | 4 | 1.95 | 2.17 | 2.64 |
Data 1 | A | B | C |
---|---|---|---|
3.10 | 2.31 | 2.55 | |
1.34 | 2.08 | 2.18 | |
2.18 | 2.22 | 1.90 | |
R | 1.76 | 0.23 | 0.65 |
Forming Method | Small Features Size (mm) | ||||
---|---|---|---|---|---|
1 | 2 | 3 | 4 | 5 | |
Fixed resolution | 0.8689 | 0.8477 | 0.8543 | 0.8792 | 0.8278 |
Adjustable resolution | 0.6689 | 0.6490 | 0.6495 | 0.6814 | 0.6358 |
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Huang, J.; Zhang, B.; Xiao, J.; Zhang, Q. An Approach to Improve the Resolution of DLP 3D Printing by Parallel Mechanism. Appl. Sci. 2022, 12, 12905. https://doi.org/10.3390/app122412905
Huang J, Zhang B, Xiao J, Zhang Q. An Approach to Improve the Resolution of DLP 3D Printing by Parallel Mechanism. Applied Sciences. 2022; 12(24):12905. https://doi.org/10.3390/app122412905
Chicago/Turabian StyleHuang, Junjie, Bowen Zhang, Junfeng Xiao, and Qinlei Zhang. 2022. "An Approach to Improve the Resolution of DLP 3D Printing by Parallel Mechanism" Applied Sciences 12, no. 24: 12905. https://doi.org/10.3390/app122412905
APA StyleHuang, J., Zhang, B., Xiao, J., & Zhang, Q. (2022). An Approach to Improve the Resolution of DLP 3D Printing by Parallel Mechanism. Applied Sciences, 12(24), 12905. https://doi.org/10.3390/app122412905