An Optimizing Heat Consumption System Based on BMS
Abstract
:1. Introduction
2. Background and Related Work
- Management of thermal energy consumption by recording and adjusting the average temperature of the building; we can even determine and avoid potential system anomalies.
- Management of the minimum and maximum temperature thresholds for each room. Controlling the minimum–maximum thresholds will prevent any manual adjustment errors or malicious interference by the users. (For example, if the minimum-maximum threshold is set remotely from 10 °C to 23 °C by the system, no one can turn up or forget to turn off the radiator, so that the room temperature does not exceed 23 °C. The BMS system will turn it off automatically, regardless of the user’s decision.
- Managing the temperature in each room according to circumstances, such as summer, winter, day, night, etc.
- Event management in each room, automatically adjusting the temperature when a door or window is open.
- A comfortable, managed environment;
- Energy savings;
- The smart control of energy consumption;
- The smart control of system usage.
- The heating/cooling control depends on the occupancy of a room. This can be determined using door contactors and/or IR detectors, or any other type of sensor.
- The management and control of the heating/cooling system by adding alternative energy sources, such as solar energy, cogeneration energy, etc., and optimizing their use.
3. The General System Architecture and the Operation Mode
- Thermal energy is provided through the thermal network of the campus, which uses heated water as the thermal agent, distributed through a network of metal or pexal pipes, and radiators are used as the heating source in the rooms.
- Heat control is performed at both building and room levels. The heating medium is transferred to the level of each room by means of a column that is connected to a central heating system located in the basement of the buildings, which delivers heated water at 1 or 2 ends on each floor (see Figure 3).
- Each room will have a temperature probe installed, used to assess the ambient temperature—and for use as a landmark.
- The software system will coordinate the process of production, transport, and distribution of the thermal agent within the system.
4. The General SCADA System for the Cogeneration Plant
- The programmable controller that communicates on the MODBUS fieldbus with the main equipment in the plant, comprising motors and hot water boilers.
- I/O (input/output) blocks for interfacing with the process, respectively:
- o
- DI (digital input)—equipment status monitoring (pumps/shutdown operations, automatic valves (closed-open), etc.).
- o
- DO (digital outputs)—equipment commands, start/stop.
- o
- AO (analog output)—analog signal controls (transmission of prescribed values for the regulation of other equipment (e.g., a set-point transmission for generator power), automatic control valve controls, etc.).
- o
- AI (analog input)—unified input signals provided by temperature, pressure, transducers, etc.
- Uninterruptible power supply (UPS).
- Wired connections for unified voltage and current signals, and contact signals from:
- o
- Field automation equipment (pressure and temperature transducers, automatic valves);
- o
- the automation panels of the two gas thermal engines, the HWB (hot water boiler) and water-softening station panel;
- o
- General low-voltage switchboard.
- MODBUS network cable connections:
- o
- Automation panel for gas thermal engines;
- o
- A thermal energy calculation element for hot water, supplied by the two gas thermal engines and the primary district heating/cogeneration plant output circuit.
- Fieldbus cable connections with HWB automation panels;
- An Ethernet network, with the general dispatcher on campus and the BMS computer stations in the dormitories.
4.1. Technical Solution Adopted—Main Equipment
4.1.1. Cogeneration Plant
- Two lines of electricity and thermal energy production, with a cogeneration group containing:
- o
- An engine that runs on methane gas and directly drives the generator, to produce electricity at a voltage of 0.4 kV and 650 kW power.
- o
- An engine that runs on methane gas and directly drives the generator, to produce electricity at a voltage of 0.4 kV and 1300 kW power.
- o
- 4-stage heat recovery installation, respectively:
- ◾
- The first stage is a heat exchanger with water-to-water plates (intercooler stage 1), where a temperature increase of about 5 °C (from 70 °C to 75 °C and P = 300 kW) is achieved in the case of the large engine, and an increase of 3 °C (from 70 °C to 73 °C and P = 120 kW) in the case of the small motor.
- ◾
- The second stage is an oil-water heat exchanger (lubricating oil cooler), where a temperature increase of about 2 °C (from 75 °C to 77 °C and P = 140 kW) is achieved in the case of the large engine and of 2 °C (from 73 °C to 75 °C and P = 70 kW) in the case of a small engine.
- ◾
- The third stage is a water-to-water heat exchanger (engine-water cooling), where a temperature increase of about 7 °C (from 77 °C to 84 °C and P = 280 kW) is achieved in the case of the large engine and 5 °C (from 75 °C to 80 °C and P = 200 kW) in the case of a small engine.
- ◾
- The fourth stage is flue gas heat recuperation, where a temperature increase of about 8 °C (from 82 °C to 90 °C and P = 500 kW) was achieved in the case of the large engine, and 9 °C (from 81 °C to 90 °C and P = 330 kW) in the case of a small engine.
- Thermal energy production installation (hot water) is shown, with three hot water boilers.
- o
- The 3 hot water boilers, equipped with mixed natural gas-diesel burners, are:
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- Maximum thermal load = 2800 kW/pp;
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- T max = 105 °C;
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- Pn = 10 bar.
- o
- A liquid fuel supply installation (diesel), with a day’s-capacity tank (V = 2000 L) for the three mixed burners, with flow and recirculation pipes for starting and running tests.
4.1.2. Engine-Generator Groups
- fuel supply system;
- water system (cooling water and process water system);
- engine block and coolers (water, oil);
- HV (high-voltage) recovery system;
- LV (low-voltage) recovery system;
- lubrication system;
- systems at the electric generator, regarding:
- o
- power and voltage regulation including unit synchronization;
- o
- alternator excitation adjustment;
- o
- vibration detection and monitoring;
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- gas exhaust by-pass automation;
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- starting system;
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- gas leak detection system.
- pressure sensors and pressure switches;
- temperature sensors and thermostats;
- speed analyzers;
- level and flow micro-switches;
4.1.3. Engine Control Center (ECC)
4.1.4. Hot-Water Boilers (HWB)
- Thermal power 3500 kW;
- Gas fuel consumption 125–350 Nm3/h;
- Liquid fuel consumption 105–300 kg/.
- High-performance reverse tilt blower with low noise emissions;
- Suction circuit lined with soundproofing material;
- Air damper for air regulation, controlled by a stepper servo motor;
- Air-pressure switch;
- The fan started the motor at 2900 rpm, in a three-phase system, with zero at 50 Hz);
- A low emission combustion head, which can be adjusted according to the required power, equipped with a stainless steel combustion head, resistant to corrosion and of high-temperature steel;
- Maximum gas pressure switch, with a pressure test point, to stop the burner in case of overpressure in the fuel line;
- Flame control panel for system safety control including modulation controller;
- Ionization electrode for flame detection;
- Main terminal of power supply connections;
- Burner on/off switch;
- Auxiliary voltage LED signaling;
- Manual/automatic power increase/decrease button;
- LED signaling the burner operation;
- Contact motor and thermal relay with a release button;
- Internal engine thermal protection;
- Signaling engine failure by LED;
- LED signaling burner faults and an illuminated release button;
- LED signaling the correct direction of rotation of the fan motor;
- Panic button;
- Coded connection sockets;
- Degree of electrical protection (IP 54);
- T-shaped connector for DN 80 gas supply;
- Liquid fuel pump.
- Filter;
- Stabilizer;
- Minimum gas pressure switch;
- Safety valves;
- Leak test (for power > 1200 kW);
- One-stage operating valves, with an ignition gas flow regulator.
4.2. Automation Installations for Heating Boilers
4.2.1. Internal Connections
4.2.2. Automation/Installation of the Power Supply Circuit
- Instrumentation for monitoring the main parameters.
- o
- Pressure transducers:
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- Pressure on the hot water circuits at the outlet and inlet to the heat recuperations of the thermal gas engines;
- ◾
- Pressure on water circuits, in addition to the motors and water, as well as the primary heating circuit;
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- Pressure on the drinking water-supply circuit of the water softening station;
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- Pressures on the primary heating circuit-flow (distributor) and return (pump discharge).
- o
- Temperature transducers:
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- The temperature in the two areas (upper and lower) of the heat accumulators;
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- The temperature in the hot water circuit at the exit of the HWBs and when entering the equalization bottle;
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- The temperature in the hot water circuit at the outlet of each HWB;
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- The temperature in the water circuit from the storage tanks to each HWB;
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- The temperature in the equalization bottle.
- Instrumentation for measuring the thermal energy parameters:
- o
- Flow and return temperature measurement in the hot water circuits of the heat recuperations of the gas thermal engines.
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- Measuring the debit of the hot water on the flow (the output of the gas heat engines from the heat recuperation).
- o
- Measurement of the temperature on the flow and return of the hot water circuit’s primary heating agent (input/output to the cogeneration plant).
- o
- Measuring the debit of the hot water on the flow leaving the cogeneration plant.
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- A thermal energy calculation element that will measure, calculate, and indicate the following parameters:
- ◾
- Recovery flow temperature 1;
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- Return temperature recuperation 1;
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- Recovery flow rate 1;
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- Instantaneous thermal power of the hot water supplied by the motor 1;
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- Metering the thermal energy of the hot water supplied by the engine 1;
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- Recovery flow temperature 2;
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- Return temperature recuperation 2;
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- Recovery flow rate 2;
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- Instantaneous thermal power of the hot water supplied by the motor 2;
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- Metering the thermal energy of the hot water supplied by the engine 2;
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- Heating temperature of the cogeneration central outlet;
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- Cogeneration central input recovery temperature;
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- Cogeneration plant output flow rate;
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- Instantaneous thermal power of the hot water provided by the cogeneration plant;
- ◾
- Metering the thermal energy of the hot water provided by the cogeneration plant;
- ◾
- Hot water temperature control at the output of the storage tanks-input to each HWB.
5. Implementation and Discussions
6. Conclusions
Author Contributions
Funding
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
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Gaitan, N.C.; Ungurean, I.; Roman, C.; Francu, C. An Optimizing Heat Consumption System Based on BMS. Appl. Sci. 2022, 12, 3271. https://doi.org/10.3390/app12073271
Gaitan NC, Ungurean I, Roman C, Francu C. An Optimizing Heat Consumption System Based on BMS. Applied Sciences. 2022; 12(7):3271. https://doi.org/10.3390/app12073271
Chicago/Turabian StyleGaitan, Nicoleta Cristina, Ioan Ungurean, Costica Roman, and Catalin Francu. 2022. "An Optimizing Heat Consumption System Based on BMS" Applied Sciences 12, no. 7: 3271. https://doi.org/10.3390/app12073271
APA StyleGaitan, N. C., Ungurean, I., Roman, C., & Francu, C. (2022). An Optimizing Heat Consumption System Based on BMS. Applied Sciences, 12(7), 3271. https://doi.org/10.3390/app12073271