Studying Corrosion Failure Prediction Models and Methods for Submarine Oil and Gas Transport Pipelines
Abstract
:1. Introduction
2. Corrosion Test
2.1. Arrangement and Experimental Procedure
- (1)
- Sealing test of the reactor. Tighten the bolts three to four times according to the reactor’s loading procedure, and then inject nitrogen into the air inlet to control the pressure in the reactor to a certain value. After 12 h, observe whether the pressure in the reactor decreases. If the pressure remains stable, the reactor seal is effective;
- (2)
- Proceed with the experiment after confirming the seal. Clean the corrosion coupons using filter papers, and then remove surface grease using absorbent cotton. Finally, immerse the coupons in anhydrous ethanol for further degreasing and dehydration;
- (3)
- Wrap the coupons in filter paper after cold air drying and put them in the dryer for 1 h to ensure that they are completely dried;
- (4)
- Prepare the solution. The reactor container has a capacity of 2 L. To ensure safety, the experimental simulation liquid should not exceed 2/3 of the container’s capacity. At the same time, to ensure complete immersion of the coupons in the solution, the simulated solution in this experiment was limited to 1 L;
- (5)
- Remove the coupons from the dryer. To ensure the accuracy of the experiment, a vernier caliper should be used to measure the size of the coupons with an accuracy of 0.01 mm. Calculate and record the coupons area, weigh the coupons with an accuracy of 0.1 mg, and record the weight as ‘m1’;
- (6)
- Pour the configured solution into the reactor, then fix the coupons to the clamp of the reactor body. Install and fix the reactor body, open the exhaust port, and inject nitrogen for 1 h to facilitate deoxygenation treatment;
- (7)
- Tighten the exhaust port after deoxygenation, set the appropriate conditions according to the working conditions, and open the exhaust port when the experimental time is up. Remove the pressure in the reactor, discharge the gas in the reactor, and remove the coupons after cooling;
- (8)
- Submerge the coupons after the experiment in anhydrous ethanol, and then use absorbent cotton to degrease and remove water. Finally, clean the oxidized sediment on the surface, and then soak the coupons in anhydrous ethanol again. Remove the coupons, wipe them clean, and dry them in the dryer. After drying, record the weighing data (m2), as shown in Figure 6;
- (9)
- Clean the reactor body and conduct the next set of experiments.
2.2. Experimental Results and Discussion
3. Construction of Carbon Steel Corrosion Prediction Model
3.1. Model Establishment
3.2. Verification of Prediction Model
3.2.1. BP (Backpropagation) Neural Network Prediction Model
3.2.2. Random Forest Regression Prediction Model
3.2.3. Optimized BP Neural Network Prediction Model
3.2.4. Model Comparison Test
3.3. Management System Development
3.4. Determination of Corrosion Failure Criteria
4. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Experimental Factor | PCO2 (MPa) | Tem (°C) | Vl (m·s−1) | T (day) | |
---|---|---|---|---|---|
level | Low | 0.1 | 30 | 1 | 3 |
High | 0.3 | 90 | 3 | 7 |
Serial Number | Ordinal Factor | Respond | ||||
---|---|---|---|---|---|---|
PCO2 (MPa) | Tem (°C) | Vl (m·s−1) | t (day) | pHCO2 | H (mm) | |
1 | 0.3 | 90 | 3 | 7 | 4.4 | 0.00493 |
2 | 0.2 | 60 | 2 | 5 | 4.5 | 0.00295 |
3 | 0.3 | 90 | 1 | 3 | 4.4 | 0.00382 |
4 | 0.1 | 30 | 1 | 7 | 4.5 | 0.00289 |
5 | 0.1 | 30 | 1 | 3 | 4.5 | 0.00228 |
6 | 0.2 | 90 | 2 | 5 | 4.6 | 0.00294 |
7 | 0.2 | 60 | 1 | 5 | 4.4 | 0.00325 |
8 | 0.3 | 30 | 3 | 3 | 4.2 | 0.00303 |
9 | 0.2 | 60 | 2 | 7 | 4.4 | 0.00313 |
10 | 0.1 | 90 | 1 | 3 | 4.7 | 0.00246 |
11 | 0.2 | 30 | 2 | 5 | 4.3 | 0.00277 |
12 | 0.3 | 30 | 3 | 7 | 4.2 | 0.00405 |
13 | 0.1 | 60 | 2 | 5 | 4.6 | 0.00272 |
14 | 0.1 | 30 | 3 | 3 | 4.5 | 0.00229 |
15 | 0.1 | 30 | 3 | 7 | 4.5 | 0.00239 |
16 | 0.1 | 90 | 1 | 7 | 4.7 | 0.00268 |
17 | 0.2 | 60 | 2 | 3 | 4.4 | 0.00296 |
18 | 0.1 | 90 | 3 | 7 | 4.7 | 0.00275 |
19 | 0.1 | 90 | 3 | 3 | 4.7 | 0.00254 |
20 | 0.3 | 90 | 1 | 7 | 4.4 | 0.00456 |
21 | 0.3 | 30 | 1 | 3 | 4.2 | 0.00347 |
22 | 0.3 | 90 | 3 | 3 | 4.4 | 0.00398 |
23 | 0.2 | 60 | 3 | 5 | 4.5 | 0.00306 |
24 | 0.3 | 60 | 2 | 5 | 4.3 | 0.00392 |
25 | 0.3 | 30 | 1 | 7 | 4.2 | 0.00385 |
Corrosion Condition | Mild | Moderate | Severe | Extremely Severe | Perforation |
---|---|---|---|---|---|
Maximum depth of corrosion pit/mm | <1 | 1~2 | 2~50% Wall thickness | 50~80% Wall thickness | >80% Wall thickness |
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Cui, J.; Wu, Y.; Lu, Z.; Xiao, W. Studying Corrosion Failure Prediction Models and Methods for Submarine Oil and Gas Transport Pipelines. Appl. Sci. 2023, 13, 12713. https://doi.org/10.3390/app132312713
Cui J, Wu Y, Lu Z, Xiao W. Studying Corrosion Failure Prediction Models and Methods for Submarine Oil and Gas Transport Pipelines. Applied Sciences. 2023; 13(23):12713. https://doi.org/10.3390/app132312713
Chicago/Turabian StyleCui, Junguo, Yuyin Wu, Zhongqi Lu, and Wensheng Xiao. 2023. "Studying Corrosion Failure Prediction Models and Methods for Submarine Oil and Gas Transport Pipelines" Applied Sciences 13, no. 23: 12713. https://doi.org/10.3390/app132312713
APA StyleCui, J., Wu, Y., Lu, Z., & Xiao, W. (2023). Studying Corrosion Failure Prediction Models and Methods for Submarine Oil and Gas Transport Pipelines. Applied Sciences, 13(23), 12713. https://doi.org/10.3390/app132312713