Research on the Design Method of Camellia oleifera Fruit Picking Machine
Abstract
:1. Introduction
2. Relevant Theory
2.1. FAHP
2.2. FAST
2.3. TRIZ Theory
2.4. Extension Transformation Theory
3. Design Methodology
- (1)
- Each design requirement is clarified through multi-level requirement analysis, and FAHP calculates the requirement weights to describe the design focus, thus improving the accuracy of the design.
- (2)
- FAST is analysed in depth at the functional level to provide a more comprehensive and detailed perspective for decision-making.
- (3)
- TRIZ and Extension transformation theory are applied to generate appropriate innovation principles for the product design process to guide problem-solving and reduce design subjectivity.
- (1)
- The fuzzy complementary judgment matrix is constructed. The quantitative expression of “the relative importance of the two factors to the upper level of the index (criterion)” is adopted through the two-by-two comparison judgment between the factors. The fuzzy complementary judgment matrix is obtained if the quantitative scale is carried out by the 0.1–0.9 scale method shown in Table 1. Where, = 0.5 means that factor is equally important compared with itself; if ∈[0.1,0.5), it means that factor is more important than factor ; if ∈(0.5,0.9], it means that factor is more important than factor .
- (2)
- Compute the weight vector W.
- (3)
- Calculate the feature matrix .Let W = be the weight vector of fuzzy judgment matrix R, where , 0 1, 2, 3, …, n), so that:For example , its result is equal to , after the data in each position of the matrix are computed using the values in the weight vector W, we get the n-order matrix.is called the identity matrix of the judgment matrix A.
- (4)
- Calculate the compatibility index I.Let matrix and are both fuzzy judgment matrices, say.
- (5)
- Consistency test.
4. Design Practice
4.1. Product Multi-Level Needs Analysis
4.1.1. Environmental Analysis
4.1.2. User Analysis
4.2. Constructing a Hierarchical Requirements Model and Calculating Requirements Weights and Priorities
4.2.1. Constructing the Hierarchical Analysis Model
4.2.2. Construct Judgment Matrix and Calculate Weights
4.3. Building a Function Tree
4.4. TRIZ Conflict Solving and Extension Transformation
4.5. Specific Design Strategies
- (1)
- Flexibility: The flexible robotic arm is designed with flexible materials and joints, which can quickly realize complex three-dimensional movement trajectories, avoiding the traditional rigid robotic arm’s difficulty in recognizing specific movements due to kinematic constraints. The flexible robotic arm can reach deep between the branches and leaves of the Camellia oleifera tree, accurately identify and locate the picking target, and realize efficient and accurate picking operations.
- (2)
- Environmental adaptability: Its flexibility and elasticity allow it to quickly adapt to spatial changes and irregularly shaped objects to accomplish operational tasks in various unstructured environments. The robotic arm can flexibly cope with different shapes and sizes of Camellia oleifera fruits and complex growth environments to improve picking efficiency and quality.
- (3)
- Cost and Maintenance: Compared to traditional rigid robotic arms, flexible robotic arms utilize flexible and lightweight materials, reducing the need for high-strength and high-precision components and thus lowering manufacturing costs. Flexible robotic arms’ simple structure and durability minimize the need for repairs and replacement parts, reducing maintenance costs.
5. Discussion
- (1)
- Adaptability comparison. Compared with the traditional ground picker, the aerial rail-type Camellia oleifera fruit picker is more adaptable to complex terrain. It can work flexibly in steep slopes and narrow passages in Camellia oleifera forests, overcoming the difficulty of access for ground pickers.
- (2)
- Picking efficiency comparison. Through the application of automation and intelligent technology, the picking efficiency of the aerial rail picker is much higher than that of the traditional manual picking and ground picker. This not only improves the harvesting speed of Camellia oleifera fruit but also reduces the labour intensity of fruit farmers.
- (3)
- Cost-benefit comparison. Although the initial investment is significant, the overall cost-effectiveness of the picker is superior to that of the traditional picking method, considering the long-term use of the picker and the cost-reduction effect (e.g., reduction of labour costs, reduction of fruit damage rate, etc.).
6. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Scale | Define | Clarification |
---|---|---|
0.5 | Equally important | Two factors are compared and are equally important. |
0.6 | Slightly important | When comparing the two factors, one is slightly more important than the other. |
0.7 | Significantly important | Comparing the two factors, one factor is significantly more important than the other factor. |
0.8 | Much more important | When comparing the two factors, one factor is much more important than the other. |
0.9 | Extremely important | When comparing two factors, one factor is extremely important compared to the other factor. |
0.1, 0.2, 0.3, 0.4 | Inverse Comparison | If factor is compared with factor to obtain the judgment , then factor is compared with factor to obtain the judgment = 1 − . |
Questions | Answers |
---|---|
What do you think are the current difficulties when picking | Camellia oleifera tree is planted on hilly mountain slopes, and the tree is too high to make it easier to pick Camellia oleifera fruits, increasing the picker’s risk factor; manual picking efficiency is low. The Camellia oleifera orchard area is large, the fruit is dense, and the manual labour load is large. The labour demand is large, and the labour cost is high. |
Safety Requirements for Camellia oleifera Fruit Picking Machines | We hope the machine can adjust to environmental needs and will not topple over while turning and moving because Camellia oleifera is cultivated on hilly slopes. |
Economic Requirements for Camellia oleifera Fruit Picking Machines | Reasonable cost, recyclable, reusable |
Functional expectations for Camellia oleifera Fruit Picking Machines | Easy to operate, flexible to adapt, efficient and accurate, low damage |
Things to look out for when harvesting with a machine | Buds indicate the yield for the following year, so do not injure them. |
Complementary Judgment Matrix of Picker Design Requirements | |||||
A | B1 | B2 | B3 | B4 | WA weight |
B1 | 0.5 | 0.6 | 0.7 | 0.7 | 0.2971 |
B2 | 0.4 | 0.5 | 0.6 | 0.7 | 0.2667 |
B3 | 0.3 | 0.4 | 0.5 | 0.6 | 0.2333 |
B4 | 0.3 | 0.3 | 0.4 | 0.5 | 0.2083 |
Functional Requirements Complementary Judgment Matrix | |||||
B1 | C11 | C12 | C13 | C14 | WB1 weight |
C11 | 0.5 | 0.7 | 0.7 | 0.6 | 0.2917 |
C12 | 0.3 | 0.5 | 0.6 | 0.4 | 0.2333 |
C13 | 0.3 | 0.4 | 0.5 | 0.4 | 0.2167 |
C14 | 0.4 | 0.6 | 0.6 | 0.5 | 0.2583 |
Complementary Judgment Matrix for Security Requirements | |||||
B2 | C21 | C22 | C23 | C24 | WB2 weight |
C21 | 0.5 | 0.4 | 0.6 | 0.4 | 0.2417 |
C22 | 0.6 | 0.5 | 0.6 | 0.4 | 0.2583 |
C23 | 0.4 | 0.4 | 0.5 | 0.3 | 0.2167 |
C24 | 0.6 | 0.6 | 0.7 | 0.5 | 0.2833 |
Complementary Judgment Matrix for Environmental Requirements | |||||
B3 | C31 | C32 | C33 | C34 | WB3 weight |
C31 | 0.5 | 0.4 | 0.6 | 0.4 | 0.2333 |
C32 | 0.6 | 0.5 | 0.6 | 0.4 | 0.2167 |
C33 | 0.4 | 0.4 | 0.5 | 0.3 | 0.2583 |
C34 | 0.6 | 0.6 | 0.7 | 0.5 | 0.2917 |
Complementary Economic Requirements Judgment Matrix | |||||
B4 | C41 | C42 | C43 | C44 | WB4 weight |
C41 | 0.5 | 0.6 | 0.6 | 0.7 | 0.2833 |
C42 | 0.4 | 0.5 | 0.4 | 0.6 | 0.2417 |
C43 | 0.4 | 0.6 | 0.5 | 0.6 | 0.2583 |
C44 | 0.3 | 0.4 | 0.4 | 0.5 | 0.2167 |
Index | Hierarchical Weight | Absolute Weight | Overall Ranking | ||
---|---|---|---|---|---|
First-Level Indicators | Second-Level Indicators | First-Level Weight | Second-Level Weight | ||
B1 Functionality Performance | C11 Intelligent and precise picking | 0.2971 | 0.2971 | 0.0883 | 1 |
C12 Remote real-time monitoring | 0.2333 | 0.0693 | 4 | ||
C13 Fault Alarm | 0.2167 | 0.0644 | 8 | ||
C14 GPS location | 0.2583 | 0.0767 | 2 | ||
B2 Safety Performance | C21 Reliable design | 0.2667 | 0.2417 | 0.0645 | 7 |
C22 Reasonable structure | 0.2583 | 0.0689 | 5 | ||
C23 Reasonable process | 0.2167 | 0.0578 | 11 | ||
C24 Lightweight | 0.2833 | 0.0756 | 3 | ||
B3 Environmental Performance | C31 Life cycle energy consumption | 0.2333 | 0.2333 | 0.0544 | 12 |
C32 Life cycle resource consumption | 0.2167 | 0.0506 | 14 | ||
C33 Ecological damage | 0.2583 | 0.0603 | 9 | ||
C34 Environmental adaptability | 0.2917 | 0.0681 | 6 | ||
B4 Economic performance | C41 Life cycle cost | 0.2083 | 0.2833 | 0.0590 | 10 |
C42 Reuse | 0.2417 | 0.0503 | 15 | ||
C43 Detachable | 0.2583 | 0.0538 | 13 | ||
C44 Recyclable | 0.2167 | 0.0451 | 16 |
Conflict | Improving Factors | Exacerbating Factors | TRIZ Solution (Principles of Invention) |
---|---|---|---|
1 | NO.7 Volume of Moving Objects | NO.35 Adaptability | NO.15 Dynamic principle NO.29 Principles of pneumatic and hydraulic structures |
2 | NO.21 Power | NO.31 Harmful Factors Produced by Objects | NO.2 Principle of Extraction NO.35 Principle of Parameter Variation NO.18 Principle of Mechanical Vibration |
Serial Number | Name | Description of Invention Principle |
---|---|---|
15 | Dynamic principle | A. The object is divided into parts, and the relative positions of the parts can be changed. B. To change a stationary object into a movable object, or to make the object adaptive. |
29 | Principles of pneumatic and hydraulic structures | A. Replace solid parts with gaseous or liquid parts. These parts can be expanded by air or water, or by an air cushion or water cushion. |
2 | Principle of Extraction | A. Extract disturbing parts or attributes from an object, or extract necessary parts (or attributes) from an object separately. |
35 | Principle of Parameter Variation | A. Changing the physical state of an object (e.g., becoming A gas, liquid or solid). B. Change the concentration or viscosity. C. Change the flexibility. D. Change the temperature. |
18 | Principle of Mechanical Vibration | A. Cause the object to oscillate or vibrate. B. Increase its frequency (even to ultrasonic). C. Use resonant frequencies. D. Replace mechanical vibration with piezoelectric vibration. E. Combine ultrasonic vibrations and electromagnetic fields. |
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Share and Cite
Hu, S.; Xin, J.; Zhang, D.; Xing, G. Research on the Design Method of Camellia oleifera Fruit Picking Machine. Appl. Sci. 2024, 14, 8537. https://doi.org/10.3390/app14188537
Hu S, Xin J, Zhang D, Xing G. Research on the Design Method of Camellia oleifera Fruit Picking Machine. Applied Sciences. 2024; 14(18):8537. https://doi.org/10.3390/app14188537
Chicago/Turabian StyleHu, Shan, Jing Xin, Dong Zhang, and Geqi Xing. 2024. "Research on the Design Method of Camellia oleifera Fruit Picking Machine" Applied Sciences 14, no. 18: 8537. https://doi.org/10.3390/app14188537
APA StyleHu, S., Xin, J., Zhang, D., & Xing, G. (2024). Research on the Design Method of Camellia oleifera Fruit Picking Machine. Applied Sciences, 14(18), 8537. https://doi.org/10.3390/app14188537