Next Article in Journal
Modelling Analysis of a Membrane-Based Fresh Air Processing System
Previous Article in Journal
Fabrication and Characterisation of MWCNT/Polyvinyl (PVC) Polymer Inclusion Membrane for Zinc (II) Ion Removal from Aqueous Solution
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

Two-Dimensional Conjugated Mass Transfer of Carbon Dioxide Absorption in a Hollow-Fiber Gas-Liquid Membrane Contactor

1
Department of Chemical and Materials Engineering, Tamkang University, New Taipei City 251301, Taiwan
2
Department of Water Resources and Environmental Engineering, Tamkang University, New Taipei City 251301, Taiwan
3
Department of Chemical and Materials Engineering, National Ilan University, Yilan County 260007, Taiwan
4
Department of Chemical Engineering, Faculty of Engineering, Universiti Teknologi PETRONAS, Seri Iskandar 32610, Malaysia
5
CO2 Research Center (CO2RES), Institute of Contaminant Management, Universiti Teknologi PETRONAS, Seri Iskandar 32610, Malaysia
*
Author to whom correspondence should be addressed.
Membranes 2022, 12(10), 1021; https://doi.org/10.3390/membranes12101021
Submission received: 28 September 2022 / Revised: 13 October 2022 / Accepted: 15 October 2022 / Published: 20 October 2022
(This article belongs to the Section Inorganic Membranes)

Abstract

:
The absorption efficiencies of CO2 in hollow-fiber membrane contactors using an ethanolamine (MEA) solvent under both concurrent- and countercurrent-flow operations were investigated theoretically and experimentally. Two-dimensional mathematical modeling was developed by Happel’s free surface model, and the resultant partial differential equations were solved analytically using the separated variables method with the use of an orthogonal expansion technique. A simplified expression of Sherwood number variations was reported by employing the relevant operations conditions and expressed in terms of the computed eigenvalues for predicting concentration distribution and absorption efficiency. It is emphasized that, in comparing various fiber packing configurations, both theoretical predictions and experimental results should be compared to find the absorption flux increment accomplished by the CO2/N2 stream passing through the fiber cells under the same mass flow rate. The value of the present mathematical treatment is evident to propose a simplified expression of the averaged Sherwood number variations, and provides the predictions of the absorption flux, absorption efficiency, average Sherwood number with the absorbent Graetz number, inlet CO2 concentration, and absorbent flow rates as parameters. The availability of such concise expressions, as developed directly from the analytical formulations, is the value of the present study. The experiments of the CO2 absorption using MEA with alumina (Al2O3) hollow fiber membranes are also set up to confirm the accuracy of the theoretical predictions. The accuracy derivations between the experimental results and theoretical predictions for concurrent- and countercurrent-flow operations are 4.10 × 10 2 E 1.50 × 10 2 and 1.40 × 10 2 E 9.0 × 10 1 , respectively. The operations of the hollow-fiber membrane contactor implementing N = 7 fiber cells and N = 19 fiber cells offer an inexpensive method of improving absorption efficiency by increasing fiber numbers with consideration of device performance.

1. Introduction

The application of membrane technology to physical/chemical gas absorption is the most common purification technology for gas separation in removing CO2 from fossil fuel combustion to reduce greenhouse gas emissions [1]. Membrane technology has been extensively applied to liquid/liquid and gas/liquid systems and is widely used in many separation processes, such as gas absorption and metal ion removal [2], due to the advantages of lower energy consumption [3], a larger mass transfer area, continuous operations, and the flexibility to scale up [4]. Some membrane materials, such as PMSQ (polymethylsilsesquioxane) and hybrid silica aerogel, were used to be durable and reusable to enhance the CO2 absorption flux considerably [5,6]. The membrane is in contact with gas/liquid on each side, as solvent absorption is operated with a microporous membrane module. The distribution coefficient of gas solute in the two-phase system existing a gradient composition in between plays an important role in the separation efficiency of the membrane of physical absorption. Chemical absorbents of monoethanolamine (MEA) solutions on the membrane surface of the liquid phase in the hydrophobic microporous membrane module as a more efficient absorption process could enhance CO2 being selectively absorbed. Currently, chemical absorption by amine solutions is the most advanced technology for the mechanisms of CO2 absorption from gas mixtures, as confirmed by a previous study [7,8]. The advantage of chemical absorption technology is that it has been commercialized for many decades with various amines and mixed amines [9] used widely to enhance CO2 capture efficiency and reduce regeneration costs [10]. The most commonly used hollow fiber membrane contactors were designed in a shell/tube configuration with the shell side (absorbent) parallel to the fiber cells (CO2), which were either in concurrent- or countercurrent-flow operations. The microporous hydrophobic membrane device acts as a gas absorber, while the amine solution flowing on the other side directly contacts the membrane surface. Rongwong et al. [11] provided a better understanding of membrane gas-absorption operations than conventional gas-absorption processes, and the separation efficiency was determined on the distribution coefficient of gas solutes in both gas and liquid phases [12]. The advantages of combining chemical absorption and membrane separation techniques in membrane absorption modules with a higher specific area offer selective absorption of the desired gas mixture component [13]. The alkanolamine-based CO2 absorption processes have been used widely and commercially. Successful process intensifications for CO2 absorption processes have been investigated by employing selective membrane materials [14] and using MEA as an absorbent. The membrane absorption efficiency depending on the distribution coefficient was carried out with the properties of absorbents [15], and thus, was obtained by combining both chemical absorption and separation techniques simultaneously according to the diffusion-reaction model [13]. The one-dimensional steady-state modeling equation was successfully applied to predict the CO2 absorption flux under various operational conditions associated with occurring reactions by using amines as absorbents [16]. Moreover, an effective strategy was investigated to capture CO2 in turbulent flow conditions [17] in the one-dimensional steady-state modeling equation [16,18] as compared to considering the laminar flow velocity of the liquid profile. The implementation of membrane contactors in the gas absorption process aims to allow the soluble gas mixture components to be selectively absorbed in hollow-fiber gas/liquid membrane contactors [19,20] by the solvent on the membrane surface of the liquid phase [11,13]. Experimental studies [21,22] on shell-side mass transfer performance in hollow-fiber membrane modules were reviewed recently by Lipnizki and Field [23]. The fiber spacing, fiber diameters, and inlet and outlet effects were examined, and the device performance varied significantly. The fiber distribution and flow distribution in randomly packed fiber bundles were investigated [24,25], and the analytical solution and the experimental runs for shell side mass transfer with fluid flowing axially between fiber cells were studied by Zheng et al. [26].
A two-dimensional mathematical statement was developed theoretically and experimentally in a hollow-fiber membrane gas/liquid absorption module [27], with the gas and liquid flow rates regulated independently. It is believed that the availability of such a simplified mathematical formulation as developed here for hollow-fiber membrane absorption module is the value in the present work and will be a significant contribution to design and model multi-stream separation devices associating mutual conditions at the boundary. The chemical absorption of CO2 by MEA was carried out and illustrated to validate the theoretical predictions, and theoretical treatment on the assumption based on the shell side mass transfer of an ordered fiber arrangement was developed in the present study. The resultant partial differential equations, referred to as conjugated Graetz problems [28,29], were solved analytically using the separated variable method associated with an orthogonal expansion technique [30,31]. The absorption efficiency was evaluated using the absorbent flow rate (Graetz number) and the inlet CO2 concentration in the gas feed as parameters. The theoretical predictions show that the effect of the inlet CO2 concentration in the gas feed plays an important role in absorption efficiency [32], and the absorption efficiency improvement of the hollow-fiber membrane contactor is obtained by implementing more fiber cells under various absorbent flow rates. The influences of operating and design parameters on absorption flux and absorption efficiency are also delineated.
The primary aims in this study are to develop the two-dimensional mathematical formulation of a hollow-fiber membrane contactor in an MEA absorbent system and to obtain the solutions analytically to be validated with experimental data under both concurrent- and countercurrent-flow operations. The theoretical predictions are presented graphically with the packing density ( φ ), absorbent Graetz number (volumetric flow rate), and flow pattern as parameters. The effects of the MEA absorbent flow rate and inlet CO2 concentration on the averaged Sherwood number, absorption flux, and absorption efficiency were investigated theoretically and experimentally.

2. Theoretical Formulation

Happel’s free surface appeared in the imaginary outer boundary of the cell [26,33]. A fiber cell model with an imaginary free surface was developed to describe the mass transport between the shell side with one fiber in each cell of the hollow fiber module. The model building was assumed to be uniformly packed, with the bundle’s porosity equal to the fluid’s envelope porosity, no friction on the shell side, and ignoring the velocity profile across the module radius direction. The outside radius of the fiber cell and free surface are r 0 and r f , respectively, as shown in Figure 1 for being simplified into a circular-tube module.
The module was assumed to be regularly packed, and the velocity profile in the radial direction was ignored. Comparing with the radius r f of imaginary free surface, the thickness of the hydrophobic microporous membrane δ is negligible ( δ << r f ). The overall mass transfer regions, including (a) CO2 gas transfers into the membrane surface from the fiber cell; (b) CO2 diffuses through the membrane pores; (c) CO2 transfers into the liquid stream via the membrane/liquid interface; (d) CO2 reacted by MEA liquid solutions. The mathematical formulations of the transport phenomena of the laminar mass transfer problem for this small fiber cell belong to the conjugated Graetz problem category, which was derived at a steady state with negligible axial diffusion. The velocity distributions and conservation equations were formulated according to the following assumptions:
(1)
Steady state and fully developed flow in each flowing channel;
(2)
Negligible axial diffusion and conduction, entrance length, and end effects;
(3)
Happel’s surface model used to characterize the velocity profile in the fiber cell;
(4)
Isothermal operation and constant physical properties;
(5)
The applicability of thermodynamic equilibrium and Henry’s law;
(6)
The chemical reaction is very fast and the equilibrium state is reached;
(7)
The hollow fiber membrane thickness can be neglected as compared to the hollow fiber radius.

2.1. Concurrent-Flow Operations

The hollow fiber module can be reduced to a circular-tube module according to Happel’s free surface model [26,33], as indicated in Figure 2 of the hollow-fiber membrane contactor. The four regions considered for modeling CO2 absorption in hollow-fiber membrane contactors are shown in Figure 3. The convective velocity in the radial direction is neglected, and the axial velocity distributions are derived by applying the continuity equation and Navier-Stokes relations to obtain the hydro-dynamical equation for laminar flow. Thus, the dimensionless equations derived by the conservation equations of mass with specified velocities may be written in terms of the dimensionless variables as
v a η a = 2 v a ¯ 1 η a η i 2
v b η b = 2 v b ¯ 2 η m 2 3 + η o 2 η o 2 1 η b 2 + 2 l n 1 η b η o
and
v a r f 2 L D a ψ a η a , ξ ξ = 1 η a η a η a ψ a η a , ξ η a
v b r f 2 L D b ψ b η b , ξ ξ = 1 1 η b η b 1 η b ψ b η b , ξ η b k C O 2 ψ b η b , ξ
in which r o is the fiber outside radius, r f   is the free surface radius, L channel length, and φ is the packing density of the hollow fiber module with the following dimensionless groups
η a = r a r f ,   η b = r b r f ,   η i = r i r f ,   η o = r o r f ,   ξ = z L ,   r f = φ 0.5 r o , ψ a = C a C a i C b i ,   ψ b = C b C a i C b i ,   G z a = v a ¯ r f 2 L D a ,   G z b = v b ¯ r f 2 L D b ,   η m = 1 η o 2 2 l n ( 1 η o )
The boundary conditions required for solving Equations (3) and (4) are
ψ a η a , 0 = ψ a i
ψ b η b , 0 = ψ b i
ψ a 0 , ξ η a = 0
ψ b 0 , ξ η b = 0
ψ a η i , ξ η a = ε   r f δ ψ a η i , ξ K e x H ψ b 1 η o , ξ
ψ a η i , ξ η a = η o D b η i D a ψ b 1 η o , ξ η b
where D a is ordinary diffusion coefficient of CO2 in N2, D b is ordinary diffusion coefficient of CO2 in MEA, ε is the porosity of membrane, and H = 0.73 is dimensionless Henry’s law constant [8]. The reduced equilibrium constant K e x is derived to fit in the modeling equation as
K e x = K e x MEA / H +
in which the equilibrium constant K e x = MEACOO H + / CO 2 MEA = 1.25 × 10 5 at T = 298   K [34] in the CO2 absorption from gas phase by aqueous MEA absorbent, and can be expressed as follows:
CO 2 + MEA MEACOO   + H +
The present work is actually the extension of our previous work [35] by following the similar general solution form except instead of the hollow-fiber membrane contactors, but the mathematical formulation is more complicated with using the Happel’s free surface model than that in the parallel-plate module. The analytical solutions of dimensionless concentration distributions of both phases, ψ a and ψ b , may be obtained by the use of an orthogonal expansion technique with the eigenfunction expanding in terms of an extended power series. By following the same mathematical procedure performed in previous works [30,36], the variables are separated in the form:
ψ a η a , ξ = m = 0 S a , m F a , m η a G m ξ
ψ b η b , ξ = m = 0 S b , m F b , m η b G m ξ
Substitution of Equations (14) and (15) into Equations (3) and (4) gives
G m ξ = e λ m ξ
F a , m η a + 1 η a F a , m η a v a η a r f 2 L D a λ m F a , m η a = 0
F b , m η b 1 1 η b F b , m η b v b η b r f 2 L D A C λ m F b , m η b k C O 2 F b , m η b = 0
and the boundary conditions in Equations (6)–(9) can be rewritten as
F a , m 0 = 0
F b , m 0 = 0
S a , m F a , m η i = ε   r f δ S a , m F a , m η i K e x H S b , m F b , m 1 η o
S a , m F a , m η i = η o D b η i D a S b , m F b , m 1 η o
where the primes on F a , m η a and F b , m η b denote the differentiations with respect to η a and η b , respectively. The eigen-functions F a , m η a and F b , m η b were assumed to be polynomials to avoid the loss of generality as follows:
F a , m η a = n = 0 d m n η a n ,   d m 0 = 1   ( selected ) ,   d m 1 = 0
F b , m η b = n = 0 e m n η b n ,   e m 0 = 1   ( selected ) ,   e m 1 = 0
Equation (21) can be rearranged to acquire the relationship between expansion coefficients S a , m and S b , m as
S b , m = H δ   F a , m η i + ε   r f F a , m η i ε   r f K e x F b , m 1 η o S a , m
Moreover, rearranging and deleting S a , m and S b , m in Equations (21) and (22) to calculate the eigenvalue λ m ( λ 1 , λ 2 ,…., λ m ,….) in the following equation
F a , m η i = ε   r f δ F a , m η i + η i K e x D a H η o D b F a , m η i F b , m 1 η o F b , m 1 η o
Substituting Equations (23) and (24) into Equations (21) and (22), all the coefficients d m n and e m , n may be expressed in terms of eigenvalues λ m after using Equations (8) and (9). The term l n 1 η b / η o in velocity distributions of Equation (2) can be approximated using the six-term Taylor series for acceptable tolerance as follows:
l n 1 η b = η b η b 2 2 η b 3 3 η b 4 4 η b 5 5 η b 6 6
Combining Equations (17)–(20), (23)–(24), and (27), all the coefficients d m n and e m , n can be expressed in terms of eigenvalue λ m as
d m 2 = G z a λ m 2 ,   d m   3 = 0 ,   d m n = 2 G z a λ m n n 1 d m n 2 1 η i 2 d m n 4 ,   n = 4 , 5 , 6 ,
and
e m , 2 = 1 2 k C O 2 + S T G z b λ m ,   e m , 3 = 1 6 k C O 2 + S T G z b λ m , e m , n = n 1 n e m , n 1 + S G z b λ m n n 1 ( T e m , n 2 T e m , n 3 + 2 e m , n 4 + 3 4 e m , n 5   + 1 6 e m , n 6 + 1 10 e m , n 7 + 1 15 e m , n 8 + 1 3 e m , n 9 ) + k C O 2 e m , n 2 e m , n 3 , n = 4 , 5 , 6 ,
in which S = 2 / 2 η m 2 3 + η o 2 , T = η o 2 2 l n η o 1 .
These eigenvalues λ m were calculated in Equation (26), resulting in both positive and negative sets under concurrent and countercurrent-flow operations. Table 1 shows that the calculation results of the first five eigenvalues and their associated expansion coefficients are illustrated to meet the convergence requirement within the acceptable truncation error with the series terms n = 400 for Q a = 3.33 × 10 6   m 3 / s and Q b = 10.0 × 10 6   m 3 / s . The eigen-functions associated with the corresponding eigenvalues are also well defined by Equations (23) and (24), once all eigenvalues were obtained from Equation (26). These eigenvalues λ m include a negative set, which is required for both concurrent- and countercurrent-flow operations; the eigenvalues indicated in Table 1 are the dominant set in the system.
The mathematical treatment is similar to that in the previous works [30,36]. The orthogonality condition in the double-flow gas-liquid membrane contactor system of the case with λ m λ n is verified as follows:
η o D a 0 η i v a r f 2 L D a S a , i S a , i η a F a , j F a , j d η a + η i D b H 0 1 η o v b r f 2 L D b S b , i S b , j 1 η b F b , i F b , j d η b = 0
The dimensionless inlet and outlet stream concentrations expanded to the sum of an infinite series according to Equations (14) and (15) with the use of boundary conditions as
ψ a η , 0 = m = 0 S a , m F a , m η = ψ a i
ψ b η , 0 = m = 0 S b , m F b , m η = ψ b i
Multiplying both sides of Equations (31) and (32) at ξ = 0 by S a , n F a , n η o η a D a v a r f 2 / L D a and S a , n F a , n η i 1 η b D b K e x / H v b r f 2 / L D b , respectively, and integrating summing together to obtain the general expression for the expansion coefficients in the following relationship accordingly
η o D a 0 η i η a v a r f 2 L D a S a , n F a , n ψ a i d η a + η i D b K e x H 0 1 η o 1 η b v b r f 2 L D b S b , n F b , n ψ b i d η b = η o D a 0 η i η a v a r f 2 L D a S a , n F a , n m = 0 S a , m F a , m d η a + η i D b K e x H 0 1 η o 1 η b v b r f 2 L D b S b , n F b , n m = 0 S b , m F b , m d η b
The summation terms in Equation (33) were dropped out due to using the orthogonality condition
η o D a 0 η i η a v a r f 2 L D a S a , n F a , n ψ a i d η a + η i D b K e x H 0 1 η o 1 η b v b r f 2 L D b S b , n F b , n ψ b i d η b = η o D a 0 η i η a v a r f 2 L D a S a , n 2 F a , n 2 d η a + η i D b K e x H 0 1 η o 1 η b v b r f 2 L D b S b , n 2 F b , n 2 d η b
Substitution of Equation (25) to replace S b , n into Equation (34) and dividing S a , n η o D a result in
0 η i η a v a r f 2 L D a F a , n ψ a i d η a + η i D b δ   F a , n η i + ε   r f F a , n η i η o D a ε   r f F b , n 1 η o 0 1 η o 1 η b v b r f 2 L D a F b , n ψ b i d η b = S a , n 0 η i η a v a r f 2 L D a F a , n 2 d η a + η i D b H δ   F a , n η i + ε   r f F a , n η i 2 η o D a K e x ε 2 r f 2 F b , n 2 1 η o 0 1 η o 1 η b v b r f 2 L D b F b , n 2 d η b
The expansion coefficient was thus obtained at ξ = 0 as follows:
S a , n = 0 η i η a v a r f 2 L D a F a , n ψ a i d η a + η i D b δ   F a , n η i + ε   r f F a , n η i η o D b ε   r f F b , n 1 η o 0 1 η o 1 η b v b r f 2 L D b F b , n ψ b i d η b 0 η i η a v a r f 2 L D a F a , n 2 d η a + η i D b H δ   F a , n η i + ε   r f F a , n η i 2 η o D a K e x ε 2 r f 2 F b , n 2 1 η o 0 1 η o 1 η b v b r f 2 L D b F b , n 2 d η b
Similarly, the boundary conditions at ξ = 1 were expressed in terms of infinite series with the use of Equations (14) and (15)
ψ a η a , 1 = m = 0 S a , m F a , m e λ m
ψ b η b , 1 = m = 0 S b , m F b , m e λ m
Manipulating both sides of Equations (37) and (38) at ξ = 1 and performing the same procedure at the boundary condition at ξ = 0 gives the following relationship of the general expression for the expansion coefficients as
0 η i η a v a r f 2 L D a F a , n ψ a η a , 1 d η a + η i D b δ   F a , n η i + ε   r f F a , n η i η o D a ε   r f F b , n 1 η o 0 1 η o 1 η b v b r f 2 L D b F b , n ψ b η b , 1 d η b = S a , n 0 η i η a v a r f 2 L D a F a , n 2 d η a + η i D b H δ   F a , n η i + ε   r f F a , n η i 2 η o D a K e x ε 2 r f 2 F b , n 2 1 η o 0 1 η o 1 η b v b r f 2 L D b F b , n 2 d η b
or the expansion coefficient at ξ = 1 was given by
S a , n = e λ n 0 η i η a v a r f 2 L D a F a , n ψ a η a , 1 d η a + η i D b δ   F a , n η i + ε   r f F a , n η i η o D a ε   r f F b , n 1 η o 0 1 η o 1 η b v b r f 2 L D b F b , n ψ b η b , 1 d η b 0 η i η a v a r f 2 L D a F a , n 2 d η a + η i D b H δ   F a , n η i + ε   r f F a , n η i 2 η o D a ε 2 r f 2 F b , n 2 1 η o 0 1 η o 1 η b v b r f 2 L D b F b , n 2 d η b
Both numerators of the expansion coefficients S a , n are equal, and equating Equations (36) and (40) at both inlet and outlet of the feed stream in the gas-liquid membrane contactor to give
0 η i η a v a r f 2 L D a F a , n ψ a i d η a + η i D b δ   F a , n η i + ε   r f F a , n η i η o D a ε   r f F b , n 1 η o 0 1 η o 1 η b v b r f 2 L D b F b , n ψ b i d η b = e λ n 0 η i η a v a r f 2 L D a F a , n 2 d η a + η i D b H δ   F a , n η i + ε   r f F a , n η i 2 η o D a K e x ε 2 r f 2 F b , n 2 1 η o 0 1 η o 1 η b v b r f 2 L D b F b , n 2 d η b
Now, the outlet concentrations on the right-hand side of Equation (41) may be expressed according to Equations (14) and (15) for concurrent-flow operations as follows:
ψ a η , 1 = q = 0 S a , q F a , q e λ q
ψ b η , 1 = q = 0 S b , q F b , q e λ q
Substitutions of Equations (42) and (43) into Equation (41) with the use of Equation (25) give
ψ a i 0 η i η a v a r f 2 L D a F a , n d η a + η i D b δ   F a , n η i + ε   r f F a , n η i ψ b i η o D a ε   r f F b , n 1 η o 0 1 η o 1 η b v b r f 2 L D b F b , n d η b = q = 0 S a , q e λ q λ n 0 η i η a v a r f 2 L D a F a , n F a , q d η a + η i D b H δ F a , n η i + ε r f F a , n η i   δ F a , q η i + ε r f F a , q η i η o D a K e x ε 2 r f 2 F b , n 1 η o F b , q 1 η o 0 1 η o v b r f 2 L D b 1 η b F b , n F b , q d η b
The expansion coefficients S b , q are obtained by following the same derivation procedure [37] with integrating Equation (44) with the aid of Equations (14) and (15) once S a , n was calculated as shown in Equation (25) by acquiring the relationship between S a , n and S b , n as follows:
(I)
When n = 0
G z a η i 2 ψ a i 2 + G z b η i D a ψ b i 2 η o D b = S a , 0 G z a η i 2 2 + G z b η i D a H 2 η o D b K e x + q = 1 S a , q η i e λ q λ q F a , q η i + D a H δ F a , q η i + ε r f F a , q η i D b K e x ε r f F b , q 1 η o F b , q 1 η o
(II)
When n 0 , n = q
ψ a i λ n η i F a , n η i + ψ b i η i D b δ F a , n η i + ε r f F a , n η i F b , n 1 η o λ n D a ε r f F b , n 1 η o = q = 1 S a , q η i F a , n λ n η i F a , n η i F a , n λ n η i F a , n η i + D b H δ F a , n η i + ε r f F a , n η i 2 D a K e x ε 2 r f 2 F b , n 2 1 η o F b , n λ n 1 η o F b , n 1 η o F b , n λ n 1 η o F b , n 1 η o
(III)
When n 0 , n q
ψ a i λ n η i F a , n η i + ψ b i η i D b δ F a , n η i + ε r f F a , n η i F b , n 1 η o λ n D a ε r f F b , n 1 η o = S a , 0 η i e λ n λ n F a , n η i + D b H δ F a , n η i + ε r f F a , n η i D a K e x ε r f F b , n 1 η o F b , n 1 η o + q = 1 S a , q η i e λ q λ n λ n λ q F a , n η i F a , q η i F a , n η i F a , q η i + D b H δ F a , n η i + ε r f F a , n η i   δ F a , q η i + ε r f F a , q η i D a K e x ε 2 r f 2 F b , n 1 η o F b , n 1 η o F b , q 1 η o F b , q 1 η o

2.2. Countercurrent-Flow Operations

The governing equations of mass transfer for describing countercurrent-flow operations are exactly the same as that in concurrent-flow operations of Equations (3) and (4), except for the velocity distribution of Equation (2) and the boundary condition of Equation (7) being replaced by
v b η b = 2 v b ¯ 2 η m 2 3 + η o 2 η o 2 1 η b 2 + 2 l n 1 η b η o
ψ b η b , 1 = ψ b i
By following the same derivation performed in the previous section of concurrent-flow operations, the results of the expansion coefficient of S a , n and S b , n can be obtained as follows:
(I)
When n = 0
G z a η i 2 ψ a i 2 + G z b η i D a ψ b i 2 η o D b = S a , 0 G z a η i 2 2 + G z b η i D a H 2 η o D b K e x + q = 1 S a , q η i λ q F a , q η i e λ q D a H δ F a , q η i + ε r f F a , q η i D b K e x ε r f F b , q 1 η o F b , q 1 η o
(II)
When n 0 and n = q
e λ n ψ a i λ n η i F a , n η i ψ b i η i D b δ F a , n η i + ε r f F a , n η i F b , n 1 η o λ n D a ε r f F b , n 1 η o = q = 1 S a , q η i F a , n λ n η i F a , n η i F a , n λ n η i F a , n η i D b H δ F a , n η i + ε r f F a , n η i 2 D a K e x ε 2 r f 2 F b , n 2 1 η o × F b , n λ n 1 η o F b , n 1 η o F b , n λ n 1 η o F b , n 1 η o
(III)
When n 0 and n q
e λ n ψ a i λ n η i F a , n η i ψ b i η i D b δ F a , n η i + ε r f F a , n η i F b , n 1 η o λ n D a ε r f F b , n 1 η o = S a , 0 η i λ n F a , n η i e λ n D b H δ F a , n η i + ε r f F a , n η i D a K e x ε r f F b , n 1 η o F b , n 1 η o + q = 1 S a , q η i λ n λ q F a , n η i F a , q η i F a , n η i F a , q η i e λ q λ n D b H δ F a , n η i + ε r f F a , n η i   δ F a , q η i + ε r f F a , q η i D a K e x ε 2 r f 2 F b , n 1 η o F b , n 1 η o F b , q 1 η o F b , q 1 η o

2.3. Absorbent Efficiency in the Gas/Liquid Membrane Absorption System

The local Sherwood number in the absorbent stream is defined by
S h b ξ = k b ξ D e q , b D b
in which and D e q , b = 2 r f r o is the equivalent diameter of the shell side and the local mass transfer coefficient k b ξ of gas stream is defined by
k b ξ = D b r f ψ b 1 η o , ξ / η b ψ b 1 η o , ξ ψ b ¯ ξ
The final expression of the local Sherwood number is obtained in Equation (55)
S h b ξ = k b ξ D e q , b D b = 2 1 η o m = 1 S b , m F b , m 1 η o e λ m ξ m = 1 S b , m F b , m 1 η o 2 η o G z b λ m F b , m 1 η o e λ m ξ
Therefore, the average Sherwood number can be obtained as
S h b ¯ = 0 1 S h b ξ d ξ = 0 1 2 1 η o m = 1 S b , m F b , m 1 η o e λ m ξ m = 1 S b , m F b , m 1 η o 2 η o G z b λ m F b , m 1 η o e λ m ξ d ξ
The absorption flux J and absorption efficiency I M are defined by the total amount of the CO2 transferred from the fiber cell to the shell side per unit area, and the percentage of the initial CO2 left in the initial gas phase, respectively, which can be determined using Equations (57) and (58) as follows
J = Q a C a i ¯ C a e ¯ / N 2 π r o L b
I M = C a i ¯ C a e ¯ C a i ¯ × 100 %

3. Membrane Modularization and Experimental Setup

The experimental results were monitored to validate the theoretical predictions derived from the mathematical models derived in previous section. A photo of a more detailed configuration of the concentric-tube membrane contactor module is presented in Figure 4. A gas mixture containing CO2 and N2 was introduced from the well gas mixing tank, where N2 and CO2 feed in through the tube side, while 30 wt% MEA ( 5.0 × 10 3   mol /   cm 3 ) solution was chosen and regulated by a flow meter (MB15GH-4-1, Fong-Jei, New Taipei, Taiwan) between 5.0~10.0 cm3/s (5.0, 5.67, 8.33, 10.0 cm3/s) to supply the liquid absorbent flowing into the shell side from the reservoir. The positive pressure difference of the MEA solution side was kept higher than that of the CO2/N2 gas mixture side to avoid bubbling. The CO2/N2 gas feed flow rates introduced from the gas mixing tank (EW-06065-02, Cole Parmer Company, Vernon Hills, IL, USA) and regulated by using the mass flow controller (N12031501PC-540, Protec, Brooks Instrument, Hatfield, PA, USA) were controlled at 3.33 cm3/s with three inlet CO2 concentrations of 30%, 35%, and 40%, respectively. The CO2 concentration in the inlet and outlet streams was collected and measured for comparisons using gas chromatography (Model HY 3000 Chromatograp, China Corporation, New Taipei, Taiwan). The experimental apparatus of the CO2 absorption using MEA absorbent flowing into the hydrophobic alumina hollow-fiber membrane modules with a porosity of ε = 0.55, a thickness of δ = 250 μm, and a nominal pore size of 0.2 μm as illustrated in Figure 5. Figure 5a,b illustrates schematic representations of the hollow-fiber gas-liquid membrane contactor systems for concurrent- and countercurrent-flow operations, respectively, in which the MEA solution passes through the shell side and the gas feed flows into the tube side.
The parameters that include the volumetric flow rate of both the gas feed and liquid absorbent ( Q a   and Q b   ), membrane contactor module ( r s   , r i   , r o   , L and N), permeability of membrane ( ε ), solute diffusivity both in gas feed and liquid absorbent ( D a   and D b   ), and Henry’s law constant ( H   ) were provided in this study. The inner radius of the module shell is of r s = 0.0075 m, and the inner and outer radius of the fiber cell are r i = 0.0004 m and r o = 0.00065 m, respectively. The inorganic hydrophobic membrane was used in the experiments r o = 0.00065 m for its superior chemical resistance and thermal stability. The alumina hollow fiber membranes were prepared in a combined dry-wet spinning and phase inversion method followed by a sintering process. The hollow fiber precursors were fabricated by spinning alumina slurry comprised of alumina powders (0.7 µm, α-Al2O3, Alfa Aesar, 99.9% metal basis), N-Methyl-2-pyrrolidone (NMP, TEDIA, Echo Chemical, Taiwan, purity > 99%), polyethersulfone (PES, Veradel A-301, SOLVAY, Trump Chemical, Taiwan, amber color), and polyethyleneglycol 30-dipolyhydroxystearate (Arlacel P135, Croda Taiwan, Taiwan, molecular weight: 5000 g mol−1), which are used as the main ceramic materials, solvent, binder, and dispersant, respectively. The Al2O3:NMP:PES:P135 molar ratio in the slurry was 5:4:1:0.1. Briefly, the P135 paste was first added to the NMP solution and vigorously stirred until a homogenous solution was formed. Next, the alumina powder was gradually added to the solution and stirred well. Subsequently, PES pellets were added to the solution and stirred until the PES was completely dissolved. Finally, a homogenous spinning slurry was obtained. In our spinning process, deionized water (DI) was used as a non-solvent for phase inversion purposes.
The as-prepared slurry and DI water were coextruded through a tube-in-orifice spinneret with an inner diameter of 0.7 mm and an outer diameter of 2.0 mm. The orifice side and tube side were for slurry with a flow rate of 15 mL/min and DI water with a flow rate of 10 mL/min, respectively. The nascent fiber passed through an air gap of 10 cm and went into a coagulation bath of DI water for external solvent exchange. The air gap was to allow the phase inversion to occur first from the inner surface of the nascent fiber. Rapid precipitation occurs at the inner fiber surface, resulting in long fingers. Usually, the opening pores of finger-like structures are larger than the voids (pores for ceramic membranes) of particle packing. Those larger pores were not favored in this study. Thus, by introducing the air gap, most solvents were exchanged, and the solidification of the slurry phase was almost done before entering the coagulation bath. This could greatly reduce the formation of finger-like structures of fibers starting from the outer surface. A coagulation bath was used to make sure all solvents were exchanged and the precipitation of the polymer of the slurry was completed. The membrane precursors were obtained after 2-day water immersion for completed polymer precipitation and were then debinded at 480 °C for 12 h (ramp rate of 1.6 °C min−1) and sintered at 1400 °C for 2 h (ramp rate of 2 °C min−1) to form porous alumina hollow fiber membranes in a shell-and-tube type glass module. The as-prepared porous alumina hollow fiber membranes were first cut to 0.17 m in length. The alumina hollow fiber membrane sets with different packing densities can be obtained by encapsulating different numbers of fibers. Three membrane sets with implementing 7 fiber cells and 19 fiber cells, respectively, were fabricated in this work. The fiber cells were fixed with a particular arrangement in the module by sealing both ends of the tube side using thermoset epoxy. The pinch clamps and tubing for the membrane module are shown in Figure 6.

4. Results and Discussion

4.1. Outlet Concentration Distributions

Following the mathematical treatment performed in the previous works [26,36], the procedure for calculating the theoretical values of the dimensionless outlet average concentration, absorption rate, and absorption efficiency are described as follows. First, for concurrent-flow operations, the eigenvalues λ m ( λ 1 , λ 2 ,…., λ m ,….) in the membrane contactor are solved from Equation (26), the associated eigen-functions the associated eigenfunctions ( F a , m η a and F b , m η b , m = 0 ,   1 ,   2 ,….) obtained from Equations (23) and (24) with the coefficients in Equations (28) and (29). Next, combined with the expansion coefficients ( S a , m and S b , m , m = 0 ,   1 ,   2 ,….), as shown in Equations (40) and (45)–(47), the concentration distribution of gas feed or liquid absorbent, ψ a η a , ξ and ψ b η b , ξ , are readily obtained in Equations (14) and (15). Lastly, the radially averaged concentrations for absorbent and gas streams of both concurrent- and countercurrent-flow operations are calculated from Equations (53) and (54), while the absorption rate and absorption efficiency are calculated from Equations (44), (57), and (58), respectively. Some results for using the 19 fiber cell module under countercurrent-flow operations as well as the dimensionless outlet concentration are shown in Table 1. Only the first three eigenvalues, as well as their corresponding eigenfunctions, are necessary to be included during the calculation procedure due to rapid convergence, as indicated in Table 1. Figure 7a,b shows the dimensionless averaged outlet CO2 concentration ψ a e ¯ profiles for various inlet CO2 concentrations and the mass-transfer Graetz number G z b of MEA absorbent under both concurrent- and countercurrent-flow operations with implementing N = 7 fiber cells as an illustration. Note that the dimensionless averaged outlet concentration distribution increased with the inlet CO2 concentration. The comparison reveals that the higher the absorbent Graetz number G z b of MEA absorbent, the lower the averaged outlet CO2 concentration found in both calculation and measurement, as predicted. The results show that a higher driving-force concentration gradient is kept between two phases under a larger inlet CO2 concentration, leading to a higher absorption rate for both flow patterns. One can find that the dimensionless average outlet concentration of the countercurrent-flow operations is lower than that of concurrent-flow operations. Thus, the descending absorption flux along the flowing channel for the concurrent-flow operations is thus confirmed compared to a higher total absorption rate in the countercurrent-flow operations.
Figure 8 presents the dependence of the Sherwood number S h b ¯ on the absorbent Graetz number G z b . The averaged Sherwood number S h b ¯ plays a significant role in determining the CO2 absorption rate when considering mass transfer behavior. The theoretical average Sherwood numbers with the absorbent Graetz number G z b in MEA absorbent as a parameter, as shown in Figure 8.
The theoretical prediction S h b ¯ increases with an increase in the absorbent Graetz number for both concurrent- and countercurrent-flow operations, as presented in Figure 8. The results show that the averaged Sherwood number S h b ¯ in countercurrent-flow operations is higher than that in concurrent-flow operations. This result also confirms that the higher mass-transfer coefficient is obtained in countercurrent-flow operations that come up with a lower outlet CO2 concentration ψ a e ¯ . The value of the averaged Sherwood number S h b ¯ in the countercurrent-flow configurations with a larger significant concentration gradient is higher than that in the concurrent-flow configurations due to utilizing the driving-force concentration gradient more effectively. Notably, the implementing fibers significantly increased the averaged Sherwood number S h b ¯ and the absorption rate for both modules with implementing N = 7 fiber cells and N = 19 fiber cells, respectively. Despite the effect on the number of fiber cells, the change in the flow patterns only led to a moderate effect on the change in the Sherwood number.

4.2. Absorption Flux and Absorption Efficiency

Theoretical predictions for the CO2 absorption flux versus the MEA absorbent Graetz number with inlet CO2 concentration and flow pattern as parameters under Q a = 3.33   cm 3 / s , as indicated in Figure 9. The experimental results of the absorption flux shown in Figure 9 prove the validity by defining the accuracy deviation E of the theoretical predictions from the experimental results are within an acceptable range, as indicated in Table 2, with the definition as follows:
E % = 1 N e x p i = 1 N e x p J i J i J i
where J i indicates the theoretical prediction of J while N e x p and J i are the number of the experimental measurements and the experimental data of J , respectively. The accuracy derivations between the experimental results and theoretical predictions for concurrent- and countercurrent-flow operations in Figure 9 are 4.10 × 10 2 E 1.50 × 10 2 and 1.40 × 10 2 E 9.0 × 10 1 , respectively, as presented in Table 2. Both qualitative and quantitative agreements were achieved between the theoretical predictions and the experimental results of this study.
The increase of the absorbent Graetz number creates the positive effect not only enhancing the absorption flux but also reducing the outlet CO2 concentration in the fiber cells, as indicated from Figure 9. This absorption flux may be attributed to the increasing MEA absorbent Graetz number and thus the convective mass-transfer coefficient to suppress the disadvantage effect of concentration polarization on the membrane surface. A lower mass-transfer resistance and a larger driving-force concentration gradient between both sides of the membrane surfaces were achieved.
Comparisons were made on theoretical predictions of absorption efficiencies between the hollow fiber modules with implementing N = 7 fiber cells and N = 19 fiber cells under both concurrent- and countercurrent-flow operations, respectively, as shown in Figure 10. The results show that the absorption efficiency increases with the increase of the MEA absorbent Graetz number but decreases with the inlet CO2 concentration, and the extent of the absorption efficiency increment is more significant in countercurrent-flow operations. Notice that the effect of the number of fiber cells on absorption efficiency concludes that there is a larger absorption efficiency with implementing more fiber cells into hollow fiber modules. The absorption efficiency of gas/liquid contactor is improving when G z b is increasing, as confirmed in Figure 10 as well as in the reported gas absorption processes. The present work extends the existing study, except for using hollow-fiber membrane contactors instead of parallel-plate membrane contactors [36] under the same inlet CO2 concentrations (30%, 35%, and 40%). The comparison of absorption efficiencies in both modules indicated that the present design of using hollow-fiber membrane contactors is preferred. Overall, the performance of the hollow fiber membrane absorption module is enhanced by implementing fiber cells into the shell tube. In other words, inserting more fiber cells into the shell tube gives a higher value of absorption efficiency, which reflects that a more effective device performance in increasing the total absorption rate is expected. Although the absorption flux of the operations with a 40% inlet CO2 concentration in Figure 9 is higher than that of a 30% inlet CO2 concentration, the absorption efficiency with an inlet CO2 concentration is in reverse order. The results also indicate that the absorption efficiency in the countercurrent-flow configuration with a more significant concentration gradient is higher than in the concurrent-flow configuration.

5. Conclusions

A hollow-fiber membrane module for CO2 absorption that implemented various numbers of fiber cells to enhance the absorption flux was investigated theoretically and experimentally. The theoretical predictions of concentration distributions of CO2 absorption were developed in the form of mathematical formulations by making mass balances of both gas feed stream and MEA absorbent with the absorbent Greatz number as a parameter. This study further examines device performance by evaluating the absorption flux J and absorption efficiency I M of the hollow fiber module by implementing the fiber cells into the MEA absorbent stream, which reached a significant achievement under both concurrent- and countercurrent-flow operations, as demonstrated in Figure 9 and Figure 10, respectively. The theoretical predictions of the averaged Sherwood number and absorption efficiency accomplished in the present study were predicted analytically without the aid of experimental runs, as shown in Equations (56) and (58), respectively. The comparisons of the absorption efficiency were drawn to the following conclusions:
The absorption increases with the increase of the MEA absorbent Graetz number.
The absorption efficiency is obtained by implementing fiber cells where the absorption rate enhancement of N = 19 fiber cells is higher than that of N = 7 fiber cells but increases with decreasing the inlet CO2 concentration.
The absorption flux increases with an increase in the number of fiber cells and the inlet CO2 concentration.
A more considerable absorption flux is achieved in countercurrent-flow operations than that in concurrent-flow operations due to utilizing the driving-force concentration gradient more effectively.
Fore eigenvalues were used in the calculation procedure, and a good approximation was obtained, as indicated in Table 1. The results show that the agreement is fairly good in predicting the theoretical predictions, with an accuracy of 4.10 × 10 2 E 9.0 × 10 1  for the absorption flux.
It is worth noting that this theoretical modeling may also be applied to other hollow fiber modules in membrane separation processes that have not previously been studied and verified by experimental results.

Author Contributions

Conceptualization & methodology, C.-D.H.; Formal analysis, L.C.; Data curation, C.-C.H. and Y.-H.C.; Writing—original draft, C.-H.C.; Writing—review & editing, T.L.C. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by National Science and Technology Council grant number (MOST 107-2221-E-032 -038 -MY2) and the APC was funded by National Science and Technology Council grant number (MOST 110-2221-E-032 -024 -MY2).

Informed Consent Statement

Not applicable.

Data Availability Statement

Not applicable.

Acknowledgments

The authors wish to thank the National Science and Technology Council (NSTC) of the Republic of China (Taiwan) for the financial support.

Conflicts of Interest

The authors declare no conflict of interest.

Abbreviations

Cconcentration in the stream (mol/m3)
Daordinary diffusion coefficient of CO2 in N2 (m2/s)
Dbordinary diffusion coefficient of CO2 in MEA (m2/s)
Deq,bthe equivalent diameter of channel b (m)
dmncoefficients in the eigenfunction F a , m
Ethe accuracy of the experimental results
emncoefficient in the eigenfunction F b , m
Fmeigenfunction associated with eigenvalue λ m
Gmfunction defined during the use of orthogonal expansion method
GzaGraetz number of gas feed stream
Gzbabsorbent Graetz number
HHenry’s law constant
IMabsorption efficiency
k b ξ local mass transfer coefficient for liquid phase (m/s)
Lchannel length (m)
Nthe number of fiber cells
Nexpthe number of experimental measurements
Qvolumetric flow rate (m3/s)
rtransversal coordinate (m)
rffree surface radius (m)
rifiber inside radius (m)
rofiber outside radius (m)
rsshell outside radius (m)
Smexpansion coefficient associated with eigenvalue λ m
S h b ξ local Sherwood number
S h b ¯ averaged Sherwood number
v velocity distribution of fluid (m/s)
v ¯ averaged velocity of fluid (m/s)
zlongitudinal coordinate (m)
Greek letters
δ thickness of the porous membrane (m)
ε membrane porosity
φ packing density
η dimensionless transversal coordinate, r/rf
λ m eigenvalue
ξ dimensionless longitudinal coordinate, z / L
ψ dimensionless concentration
ψ ¯ averaged dimensionless concentration
J absorption flux (mol/m2 s)
J j experimental data of J (mol/m2 s)
J ^ j theoretical prediction of J   (mol/m2 s)
Superscripts and Subscripts
ain the gas feed flow channel
bin the liquid absorbent flow channel
iat the inlet
eat the outlet

References

  1. Li, R.; Xu, J.; Wang, L.; Li, J.; Sun, X. Reduction of VOC emissions by a membrane-based gas absorption process. J. Envirn. Sci. 2009, 21, 1096–1102. [Google Scholar] [CrossRef]
  2. Dindore, V.Y.; Brilman, D.W.F.; Geuzebroek, F.H.; Versteeg, G.F. Membrane-solvent selection for CO2 removal using membrane gas-liquid contactors. Sep. Purif. Technol. 2004, 40, 133–145. [Google Scholar] [CrossRef] [Green Version]
  3. Ramakula, P.; Prapasawada, T.; Pancharoena, U.; Pattaveekongkab, W. Separation of radioactive metal ions by hollow fiber-supported liquid membrane and permeability analysis. J. Chin. Inst. Chem. Eng. 2007, 38, 489–494. [Google Scholar] [CrossRef]
  4. Harbou, I.V.; Imle, M.; Hasse, H. Modeling and simulation of reactive absorption of CO2 with MEA: Results for four different packing on two different scales. Chem. Eng. Sci. 2014, 105, 179–190. [Google Scholar] [CrossRef]
  5. Lin, Y.F.; Ko, C.C.; Chen, C.H.; Tung, K.L.; Chang, K.S.; Chung, T.W. Sol-gel preparation of polymethylsilsesquioxane aerogel membranes for CO2 absorption fluxes in membrane contactors. Appl. Energy 2014, 129, 25–31. [Google Scholar] [CrossRef]
  6. Lin, Y.F.; Kuo, J.W. Mesoporous bis(trimethoxysilyl)hexane (BTMSH)/tetraethyl orthosilicate (TEOS)-based hybrid silica aerogel membranes for CO2 capture. Chem. Eng. J. 2016, 300, 29–35. [Google Scholar] [CrossRef]
  7. Bernardo, P.; Drioli, E.; Golemme, G. Membrane gas separation: A review/state of the art. Ind. Eng. Chem. Res. 2009, 48, 4638–4663. [Google Scholar] [CrossRef]
  8. Hamimour, N.; Sandall, O.C. Absorption of carbon dioxide into aqueous methyldiethanolamine. Chem. Eng. Sci. 1984, 39, 1791–1796. [Google Scholar] [CrossRef]
  9. Rochelle, G.T. Amine Scrubbing for CO2 Capture. Science 2009, 325, 1652–1654. [Google Scholar] [CrossRef]
  10. Tobiesen, F.A.; Svendsen, H.F. Study of a modified amine-based regeneration unit. Ind. Eng. Chem. Res. 2006, 45, 2489–2496. [Google Scholar] [CrossRef]
  11. Rongwong, W.; Boributh, S.; Assabumrungrat, S.; Laosiripojana, N.; Jiraratananon, R. Simultaneous absorption of CO2 and H2S from biogas by capillary membrane contactor. J. Membr. Sci. 2012, 392–393, 38–47. [Google Scholar] [CrossRef]
  12. Zhang, C.-Y.; Hu, H.-C.; Chai, X.-S.; Pan, L.; Xiao, X.-M. A novel method for the determination of adsorption partition coefficients of minor gases in a shale sample by headspace gas chromatography. J. Chromatogr. A 2013, 1310, 118–125. [Google Scholar] [CrossRef]
  13. Zhang, Z.E.; Yan, Y.F.; Zhang, L.; Ju, S.X.; Chen, Y.X.; Ran, J.Y.; Pu, G.; Qin, C.L. Theoretical Study on CO2 Absorption from Biogas by Membrane Contactors. Ind. Eng. Chem. Res. 2014, 53, 14075–14083. [Google Scholar] [CrossRef]
  14. Rezakazemi, M.; Sadrzadeh, M.; Matsuura, T. Thermally stable polymers for advanced high-performance gas separation membranes. Prog. Energy Combust. Sci. 2018, 66, 1–41. [Google Scholar] [CrossRef]
  15. Belaissaoui, B.; Favre, E. Evaluation of a dense skin hollow fiber gas-liquid membrane contactor for high pressure removal of CO2 from syngas using Selexol as the absorbent. Chem. Eng. Sci. 2018, 184, 186–199. [Google Scholar] [CrossRef]
  16. Lee, H.J.; Park, Y.G.; Kim, M.K.; Lee, S.H.; Park, J.H. Study on CO2 absorption performance of lab-scale ceramic hollow fiber membrane contactor by gas/liquid flow direction and module design. Sep. Purif. Technol. 2019, 220, 189–196. [Google Scholar] [CrossRef]
  17. Chen, L.; Ho, C.D.; Jen, L.Y.; Lim, J.W.; Chen, Y.H. Augmenting CO2 absorption flux through a gas-liquid membrane module by inserting carbon-fiber spacers. Membranes 2020, 10, 302–322. [Google Scholar] [CrossRef]
  18. Hosseinzadeh, A.; Hosseinzadeh, M.; Vatania, A.; Mohammadi, T. Mathematical modeling for the simultaneous absorption of CO2 and SO2 using MEA in hollow fiber membrane contactors. Chem. Eng. Process. 2017, 111, 35–45. [Google Scholar] [CrossRef]
  19. Zhang, Z.E.; Yan, Y.F.; Zhang, L.; Ju, S.X. Hollow fiber membrane contactor absorption of CO2 from the flue gas. Glob. NEST 2014, 16, 354–373. [Google Scholar]
  20. Zhang, Z.E.; Yan, Y.; Zhang, L.; Ju, S.X. Numerical simulation and analysis of CO2 removal in a polypropylene hollow fiber membrane contactor. Ind. Eng. Chem. 2014, 32, 1–7. [Google Scholar]
  21. Yang, M.C.; Cussler, E.L. Designing hollow-fiber contactor. AIChE J. 1986, 32, 1910–1915. [Google Scholar] [CrossRef]
  22. Costello, M.J.; Fane, A.G.; Hogan, P.A.; Schofield, R.W. The effect of shell side hydrodynamics on the performance of axial flow hollow fiber modules. J. Membr. Sci. 1993, 80, 1–11. [Google Scholar] [CrossRef]
  23. Lipnizki, F.; Field, R.W. Mass transfer performance for hollow fiber modules with shell-side axial feed flow: Using an engineering approach to develop a framework. J. Membr. Sci. 2001, 193, 195–208. [Google Scholar] [CrossRef]
  24. Chen, V.; Hlavacek, M. Application of Voronoi tessellation for modeling randomly packed hollow-fiber bundles. AIChE J. 1994, 40, 606–612. [Google Scholar] [CrossRef]
  25. Roger, J.D.; Long, R. Modeling hollow fiber membrane contactors using film theory, Voronoi tessellations, and facilitation factors for systems with interface reactions. J. Membr. Sci. 1997, 134, 1–17. [Google Scholar] [CrossRef]
  26. Zheng, J.M.; Xu, Y.Y.; Xu, Z.K. Shell side mass transfer characteristics in a parallel flow hollow fiber membrane module. Sep. Sci. Tech. 2003, 6, 1247–1267. [Google Scholar] [CrossRef]
  27. Cooney, D.O.; Jackson, C.C. Gas absorption in a hollow fiber device. Chem. Eng. Comm. 1989, 79, 153–163. [Google Scholar] [CrossRef]
  28. Perelman, T.L. On Conjugated problems of heat transfer. Int. J. Heat Mass Transf. 1961, 3, 293–303. [Google Scholar] [CrossRef]
  29. Shah, K.; Jain, A. An iterative, analytical method for solving conjugate heat transfer problem. Int. J. Heat Mass Transf. 2015, 90, 1232–1240. [Google Scholar] [CrossRef]
  30. Nunge, R.J.; Gill, W.N. An analytical study of laminar counterflow double-pipe heat exchangers. AIChE J. 1966, 12, 279–289. [Google Scholar] [CrossRef]
  31. Ho, C.D.; Yang, W.Y. Heat transfer of conjugated Graetz problems with laminar counterflow in double-pass concentric circular heat exchangers. Int. J. Heat Mass Transf. 2005, 48, 4474–4480. [Google Scholar] [CrossRef]
  32. Ho, C.D.; Sung, Y.J.; Chuang, Y.C. An analytical study of laminar concurrent flow membrane absorption through a hollow fiber gas-liquid membrane contactor. J. Membr. Sci. 2013, 428, 232–240. [Google Scholar] [CrossRef]
  33. Happel, J. Viscous flow relative to arrays of cylinders. AIChE J. 1959, 5, 174–177. [Google Scholar] [CrossRef]
  34. Zheng, Q.; Dong, L.; Chen, J.; Gao, G.; Fei, W. Absorption solubility calculation and process simulation for CO2 capture. J. Chem. Ind. Eng. 2010, 61, 1740–1746. [Google Scholar]
  35. Ho, C.D.; Chen, L.; Chen, L.; Liou, J.W.; Jen, L.Y. Theoretical and experimental studies of CO2 absorption by the amine solvent system in parallel-plate membrane contactors. Sep. Purif. Technol. 2018, 198, 128–136. [Google Scholar] [CrossRef]
  36. Ho, C.D. Improvement in performance of double-flow laminar countercurrent mass exchangers. J. Chem. Eng. Jpn. 2000, 33, 545–551. [Google Scholar] [CrossRef]
  37. Nunge, R.J.; Gill, W.N. Analysis of heat transfer in some countercurrent flows. Int. J. Heat Mass Transf. 1965, 8, 873–886. [Google Scholar] [CrossRef]
Figure 1. A scheme for the free surface model.
Figure 1. A scheme for the free surface model.
Membranes 12 01021 g001
Figure 2. Schematic diagram of Happel’s free surface in a hollow-fiber gas-liquid membrane module.
Figure 2. Schematic diagram of Happel’s free surface in a hollow-fiber gas-liquid membrane module.
Membranes 12 01021 g002
Figure 3. Four regions considered for modeling CO2 absorption in hollow-fiber membrane contactors.
Figure 3. Four regions considered for modeling CO2 absorption in hollow-fiber membrane contactors.
Membranes 12 01021 g003
Figure 4. Photo of the experimental setup for the CO2 absorption membrane module.
Figure 4. Photo of the experimental setup for the CO2 absorption membrane module.
Membranes 12 01021 g004
Figure 5. Schematic diagram of the experimental setup for CO2 absorption with MEA by hollow-fiber gas–liquid membrane contactors. (a) Concurrent-flow operation; (b) Countercurrent-flow operation. (A) Hollow fiber membrane module; (B) Flow meter; (C) Pump; (D) Mass flow controller; (E) Mixer; (F) Gas cylinder; (G) Thermostatic tank; (H) Chromatograph; (I) Beaker; (J) Monitor; (K) Temperature indicator.
Figure 5. Schematic diagram of the experimental setup for CO2 absorption with MEA by hollow-fiber gas–liquid membrane contactors. (a) Concurrent-flow operation; (b) Countercurrent-flow operation. (A) Hollow fiber membrane module; (B) Flow meter; (C) Pump; (D) Mass flow controller; (E) Mixer; (F) Gas cylinder; (G) Thermostatic tank; (H) Chromatograph; (I) Beaker; (J) Monitor; (K) Temperature indicator.
Membranes 12 01021 g005
Figure 6. Details of the configuration of the hollow fiber membrane module. (a) Fiber cell; (b) A bunch of fiber cells in a circular tube; (c) Wrapped cap; (d) Circular hollow-fiber module.
Figure 6. Details of the configuration of the hollow fiber membrane module. (a) Fiber cell; (b) A bunch of fiber cells in a circular tube; (c) Wrapped cap; (d) Circular hollow-fiber module.
Membranes 12 01021 g006
Figure 7. Effects of G z b and inlet CO2 concentration on outlet CO2 concentration ( G z a = 710 ). (a) Concurrent-flow operations; (b) Countercurrent-flow operations.
Figure 7. Effects of G z b and inlet CO2 concentration on outlet CO2 concentration ( G z a = 710 ). (a) Concurrent-flow operations; (b) Countercurrent-flow operations.
Membranes 12 01021 g007
Figure 8. Effects of fiber number, flow pattern and G z b on theoretical averaged Sherwood number.
Figure 8. Effects of fiber number, flow pattern and G z b on theoretical averaged Sherwood number.
Membranes 12 01021 g008
Figure 9. Effects of inlet CO2 concentration, flow pattern and G z b on CO2 absorption flux.
Figure 9. Effects of inlet CO2 concentration, flow pattern and G z b on CO2 absorption flux.
Membranes 12 01021 g009
Figure 10. Effects of fiber number, inlet CO2 concentration, flow pattern and G z b on CO2 absorption flux (N = 7 and N = 19).
Figure 10. Effects of fiber number, inlet CO2 concentration, flow pattern and G z b on CO2 absorption flux (N = 7 and N = 19).
Membranes 12 01021 g010
Table 1. The dimensionless outlet concentrations and the associated eigenvalues and expansion coefficients under countercurrent-flow operations with 19 fiber cells.
Table 1. The dimensionless outlet concentrations and the associated eigenvalues and expansion coefficients under countercurrent-flow operations with 19 fiber cells.
m λ 0 λ 1 λ 2 λ 3 λ 4 λ 5 S a , 0 S a , 1 S a , 2 S a , 3 × 10 3 S a , 4 × 10 4 S a , 5 × 10 5 ψ a e ¯
n = 300
30.0−0.199−4.113−13.814--0.0630.021−0.0807.06--0.1719
40.0−0.199−4.113−13.814−29.453-0.0630.021−0.0807.06−0.296-0.1620
50.0−0.199−4.113−13.814−29.453−51.0630.0640.021−0.0807.06−0.296−0.9270.1620
n = 400
30.0−0.132−3.857−13.455--0.4570.106−0.0829.98--0.0181
40.0−0.132−3.857−13.45510.206-0.4570.106−0.0829.98−3.11-0.0199
50.0−0.132−3.857−13.45510.20629.0230.4570.106−0.0829.98−3.11−4.200.0199
Table 2. The accuracy of the experimental results.
Table 2. The accuracy of the experimental results.
CO2 (%) E   %
N = 7N = 19
ConcurrentCountercurrentConcurrentCountercurrent
301.901.304.100.90
352.301.001.501.10
401.401.401.500.90
Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Share and Cite

MDPI and ACS Style

Ho, C.-D.; Chen, L.; Huang, C.-C.; Chen, C.-H.; Chew, T.L.; Chen, Y.-H. Two-Dimensional Conjugated Mass Transfer of Carbon Dioxide Absorption in a Hollow-Fiber Gas-Liquid Membrane Contactor. Membranes 2022, 12, 1021. https://doi.org/10.3390/membranes12101021

AMA Style

Ho C-D, Chen L, Huang C-C, Chen C-H, Chew TL, Chen Y-H. Two-Dimensional Conjugated Mass Transfer of Carbon Dioxide Absorption in a Hollow-Fiber Gas-Liquid Membrane Contactor. Membranes. 2022; 12(10):1021. https://doi.org/10.3390/membranes12101021

Chicago/Turabian Style

Ho, Chii-Dong, Luke Chen, Chien-Chang Huang, Chien-Hua Chen, Thiam Leng Chew, and Yu-Han Chen. 2022. "Two-Dimensional Conjugated Mass Transfer of Carbon Dioxide Absorption in a Hollow-Fiber Gas-Liquid Membrane Contactor" Membranes 12, no. 10: 1021. https://doi.org/10.3390/membranes12101021

APA Style

Ho, C. -D., Chen, L., Huang, C. -C., Chen, C. -H., Chew, T. L., & Chen, Y. -H. (2022). Two-Dimensional Conjugated Mass Transfer of Carbon Dioxide Absorption in a Hollow-Fiber Gas-Liquid Membrane Contactor. Membranes, 12(10), 1021. https://doi.org/10.3390/membranes12101021

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

Article Metrics

Back to TopTop