1. Introduction
The International Maritime Organization (IMO) has adopted increasingly strict greenhouse gas emission regulations [
1]. In the “Preliminary Strategy for Reducing Greenhouse Gas Emissions from Ships”, adopted by the 72nd session of the Maritime Environmental Protection Committee in 2018, it was explicitly stated that by 2030, the average carbon emission intensity per transport unit in the global shipping industry should be reduced by at least 40% compared to 2008. Efforts will be made to reduce it by 70% by 2050 [
2]. Hence, reducing carbon emissions through technological or operational means is considered to be the primary method for existing ships to meet the IMO’s carbon reduction goals. Encouraging the development of alternative low-carbon/zero-carbon fuels or techniques has also become a consensus among countries [
3].
Sail-assisted technology, which harnesses wind energy, represents a significant development in ship propulsion, addressing the maritime industry’s pursuit of new energy solutions. To enhance the propulsion performance of sail-assisted ships by fully utilizing the deck space, multiple sails are usually arranged on the ship’s deck [
4].
Due to the excellent aerodynamic characteristics of wingsails, their application in small vessels such as unmanned boats has seen rapid development, with the emergence of “Stars and Stripes” catamarans [
5], “Atlantis” catamarans [
6], X1 catamarans [
7], WASP ASV prototype ships [
8], “A-Tirma G2” prototype ships [
9], “Submaran S10” unmanned boats [
10], “Saildrone” USV [
11], and “Datamaran” catamarans [
12]. Among them, two sets of wingsails were installed on the “A-Tirma G2” prototype ship. The unmanned submarine is 2 m long, with a wingsail height of 1.05 m, and the wing profile adopts NACA0009. Domínguez-Brito [
13] evaluated the interference effect between these two sets of wingsails when designing and analyzed the performance impact while varying the spacing between them through experiments. The results show that appropriate spacing can increase the propulsion force.
Thus far, many scholars have investigated the multi-sail interference characteristics of sail-assisted vessels. Fujiwara et al. [
14,
15] evaluated the impact of sail–sail interactions on the aerodynamic performance of sails through CFD simulations. According to their results, the interference effect between the sails reduces thrust propulsion by more than 7%. Jo [
16] optimized the wingsail model to analyze the aerodynamic characteristics of multiple wingsails through CFD numerical simulation. Compared with the initial multi-row wingsail model, the average thrust performance of the optimized wingsails was improved in all wind directions, with an overall improvement in the thrust performance of 9–11%. Drawing on the design experience of Jo, the angle of attack and flap deflection of wingsails were optimized to achieve enhanced lift. Qiao [
17] conducted numerical simulations and experimental verification on the propulsion performance of a variable-angle sail with a modified main wing. The results indicate that the thrust coefficient increased with the increase in the spacing between the sails. If the spacing was too small, it would increase aerodynamic interaction. Under the wake interference of the upstream sail, the downstream sail begins to stall. Zhang [
18] took the 76,000 DWT Panama bulk carrier hull and selected the NACA0016 airfoil as the sail and analyzed the effects of sail spacing, wind direction, and rotation angles on the propulsion performance of the modeled ship. The sail had an excellent energy-saving effect, with a maximum EEDI reduction rate of 13%.
Although the application of wingsail-assisted navigation technology in commercial ships has developed rapidly in recent years, some commercial ships, especially VLCC decks, have not been fully utilized in sail-assisted navigation design due to the large deck area of commercial ships. However, the unreasonable arrangement of multiple sails can cause interference effects between the wingsails, and there is currently limited research on this topic. This paper uses numerical methods to simulate the aerodynamic interference effects of two-element wingsails and obtains the aerodynamic influence law of different wind directions on the sail arrangement. It provides a theoretical reference for multi-sail arrangement.
This study is structured in four sections.
Section 1 introduces the background, history, and application of sail-assisted navigation technology, with a focus on multisail interference research.
Section 2 introduces the physical model of the wingsail and the multisail arrangement scheme, using numerical simulation methods including computational domain, grids, a reliability verification of the mesh, and an experimental verification of numerical methods to ensure the reliability of the numerical calculation results.
Section 3 is the analysis and discussion of numerical simulation results, focusing on the interference characteristics of multiple sails at relative wind angles of 30°, 90°, and 120°, obtaining the optimal layout scheme of multiple sails.
Section 4 is the conclusion and summary, which summarize the research contributions of this paper and provide directions for future research.
3. Results and Discussion
The lift–drag coefficient and propulsion coefficient are important dimensionless parameters for measuring the propulsion performance of wingsails. An analysis was performed on the model to intuitively understand the lift–drag coefficient and propulsion coefficient, as shown in
Figure 9.
The positive direction of the x-axis is toward the bow along the length of the ship, and the positive direction of the y-axis is toward starboard along the width of the ship. The angle between the incoming wind direction and the bow is defined as the relative wind direction angle θ. The relative wind direction toward the bow is 0° and this increases counterclockwise when looking down at the ship, while the relative wind direction from the stern is 180°. The lift FL and resistance FD of the wingsail are combined and recomposed to obtain the auxiliary thrust FX along the ship’s heading and the side thrust FY perpendicular to the ship’s heading.
The lift coefficient
CL and drag coefficient
CD of the two-element wingsail airfoil are expressed as follows [
31]:
where
c is the total chord length of the two-element wingsail airfoil,
v0 is the velocity of inflow,
ρ is the density of the air,
FL is the lift force, and
FD is the drag force. The auxiliary forward thrust coefficient
CX and side thrust coefficient
CY of the ship’s wingsail are expressed as follows:
3.1. Interference Characteristics at a Relative Wind Direction Angle of 30°
Table 5 lists the propulsion performance of each group of two-element wingsails with different horizontal spacings at
Re = 2.4
× 10
6. And the pressure cloud picture of multiple sets of two-element wingsails at θ = 30° is shown in
Figure 10.
Table 4 shows that, compared to Case 1, the overall performances of Case 2 and Case 3 are relatively close, with the lift coefficient increasing by 4.1% and auxiliary thrust coefficient increasing by 4.9%. And the side thrust coefficient also increased, but the average value was still less than 1.1, meeting the design requirements. Among the three types of two-element wingsail arrangement schemes, Wingsail 1 features the highest lift coefficient and negative drag coefficient, while Wingsail 3 features the lowest lift coefficient, which is influenced by the interference of the flow field from the upwind wingsails, as shown in
Figure 10.
In
Figure 10a, it can be observed that Wingsail 1 has the highest negative pressure, Wingsail 3 has almost no negative pressure, and positive pressure is not separated between the three sets of two-element wingsails in Case 1. Due to the close horizontal spacing of the two-element wingsails, the positive pressure of the upstream wingsail interferes with the negative pressure on the suction surface of the downstream wingsail, reducing the lift of the downstream wingsail. In
Figure 10b,c, it can be seen that, as the horizontal spacing increases, the negative pressure of Wingsail 1 decreases, while the negative pressure of Wingsail 2 and Wingsail 3 increases. This is consistent with the lift coefficients in
Table 4. The pressure between the trailing edge of Wingsail 1 and the leading edge of Wingsail 2 approaches 0, indicating that the interference effect of the upstream wingsail on the negative pressure of the downstream wingsail suction surface is weakened. There is almost no such inter-stage interference effect shown in
Figure 10c.
Figure 11 shows the velocity cloud map of the wingsails at a wind direction angle of 30°. In
Figure 11a, Wingsail 1 has an interference effect on the incoming flow velocity of Wingsail 2. The incoming flow velocity at the leading edge of Wingsail 2 is significantly reduced, therefore reducing the lift coefficient of Wingsail 2. However, this phenomenon does not exist in
Figure 11b,c. In
Figure 12, the propulsion performance of each group of wingsails when the Reynolds number increases to 4.4 × 10
6 is shown. It can be observed that the average auxiliary thrust coefficient of Case 2 was highest, with an increase of 4.5% in the average lift coefficient and 9.7% in the average auxiliary thrust coefficient compared to Case 1 at
Re = 4.4 × 10
6. The average side thrust coefficient met the design requirements as well.
3.2. Interference Characteristics at a Relative Wind Direction Angle of 90°
Figure 13 shows a performance comparison of each set of wingsails with different horizontal spacings at a wind direction angle of 90°. It can be seen that the auxiliary thrust coefficient of Case 2 is the highest, reaching 1.85, while the average side thrust coefficient is only 0.223, which fulfills the design requirements. This is consistent with the selection scheme of horizontal spacing when the relative wind direction angle is 30°. By comparing their drag coefficients and
Figure 14, it is evident that flow separation exists on the flap suction surface of Case 1, Case 2, and Case 3 due to the interference effect between the wingsail stages, leading to wingsail stall. However, there is no flow separation phenomenon in a single group of two-element wingsails (as shown in
Figure 14a) at the same attack angle and flap deflection angle.
3.3. Interference Characteristics at a Wind Direction Angle of 120°
Figure 15 shows a performance comparison of each group of two-element wingsails with different horizontal spacings at a wind direction angle of 120°. Notably, Case 2 exhibits the highest auxiliary thrust coefficient, while the average side thrust coefficient is only 0.832, directed towards the port side of the ship. Importantly, the wingsail flow remained unseparated, as illustrated in
Figure 16, adhering to the design requirements. This observation is consistent with the selected horizontal spacing when the wind direction angle is 30° and 90°. The auxiliary thrust coefficient for Case 2 may be further improved by adjusting the angle of attack.
3.4. Interference Characteristics of Double-Row Wingsails at a Relative Wind Direction Angle of 90°
According to the scheme of single-row wingsail arrangement, the double-row arrangement of wingsails on the ship deck was implemented, as shown in
Figure 17. The arrangement scheme is detailed in
Table 6. A numerical simulation of the interference characteristics of the double-row wingsails was carried out and
Figure 18 shows the velocity cloud map of each group of wingsails with different longitudinal spacings and a horizontal spacing of 1.5
c at
Re =2.4 × 10
6.
In
Figure 18, it can be seen that the low-speed range of Wingsail b1 and Wingsail b2 in the downstream wake of Structure 1-1.5
c is large, with obvious flow separation. In addition, the wake of Wingsail a1 upstream is also separated by the interference of the downstream wingsail. Due to the increase in longitudinal spacing in Structure 2-1.5
c, the low-speed wake region of Wingsail b1 and Wingsail b2 is significantly reduced. However, the wake of Wingsail a1 is still separated by the interference of downstream sails. The flow velocity distribution of Wingsail b1 and Wingsail b2 of Structure 3-1.5
c and Structure 4-1.5
c is relatively stable, and the low-speed wake area of the Wingsail a1 is significantly reduced. However, due to the small lateral spacing of the downstream sails, there is still a large flow separation, and it is necessary to increase the horizontal spacing of the downstream sails.
Subsequently, the streamlined distribution of Structure 3 and Structure 4 with lateral spacings of 3
c and 4
c was analyzed, as shown in
Figure 19. In
Figure 19a,b, it can be observed that there is still flow separation on the suction surface of the Wingsail a1 when the horizontal spacing is 3
c. But its separation strength gradually decreases with the increase in the longitudinal spacing, and the interference effect of the downstream wingsail on the upstream wingsail wake is weakened. On this basis, the horizontal spacing was increased to 4
c, as shown in
Figure 19c. The suction surface separation of the Wingsail a1 weakens until the flow separation of all sails disappears, as shown in
Figure 19d. To verify this result, the propulsion performances of each wingsail in
Figure 19 were compared and analyzed, as shown in
Table 6. In
Table 7, it can be seen that the propulsion performance of Structure 4-4
c is the best among the above schemes, with a 14.16% increase in the auxiliary thrust coefficient compared to Structure 3-4
c, while the side thrust coefficient is closest to zero, which meets the design requirements.
3.5. Interference Characteristics of Double-Row Wingsails at a Relative Wind Direction Angle of 120°
By analyzing the flow field at a wind direction angle of 90°, it can be shown that the staggered arrangement of upstream and downstream sails can improve the impact of the upstream sail wake on downstream sails. For this reason, a staggered scheme with Case 4-4
c was set up for the two-element wingsails with a wind direction angle of 120°, as shown in
Table 8.
The impact of four different staggered arrangements on the aerodynamic performance of wingsails was analyzed, as shown in
Figure 20. From
Figure 20, it can be seen that, as the horizontal staggered distance between Wingsail b1 and Wingsail a1 increased, the overall auxiliary thrust coefficient of the wingsails first increased and then decreased, while the side thrust first decreased and then increased. The auxiliary thrust coefficient of Scheme C was the highest at 2.444. Wingsail a1 in Scheme C had a significant increase of 22.34% compared to that in Scheme A.
Figure 21 shows a velocity cloud map of the two-element wingsails of Scheme C with a wind direction angle of 120°. It can be seen from
Figure 21 that the interference effect of the downstream wingsail on the upstream wingsail wake is weakened, and there is no flow separation phenomenon in the Wingsail b1. Therefore, the propulsion performance of the entire wingsail system is relatively high.
4. Conclusions
The Reynolds averaged N-S equation was employed in the numerical simulation to analyze the performance of multiple sets of two-element wingsails under steady operating conditions. The inter-stage interference characteristics of the wingsails were obtained from the simulation.
The numerical calculation results indicate that, in the single-row arrangement scheme, a minimum horizontal spacing of 1.5c is optimal at relative wind angles of 30°, 90°, and 120°. At relative wind angles of 90° and 120°, inter-stage interference can cause wingsail stall and downstream wingsail flow separation. However, the optimal horizontal spacing for other relative wind directions is currently uncertain.
In the double-row arrangement schemes, the wake of the upstream wingsail interferes with the flow of the downstream sail at relative wind angles of 90°. And the propulsion performance with a horizontal spacing of 4c and a longitudinal spacing of 10c is optimal. At the same time, the interference performance of the two-element wingsails can be further improved through a horizontal offset arrangement, at wind angles of 120°.
However, this study only considers a few representative relative wind direction angles, and the selected range of horizontal and vertical spacings is insufficient. In the future, we hope to conduct experimental research on the influence of wingsail interference characteristics.