The Geometric Surface Structure of EN X153CrMoV12 Tool Steel after Finish Turning Using PCBN Cutting Tools
Abstract
:1. Introduction
- High-CBN (CBN-H), containing a large (70–95%) volume of CBN in the tool material, most often with a metallic binder;
- Low-CBN (CBN-L), containing a smaller (40–65%) volume of CBN in the tool material, most often with a ceramic binder (e.g., TiC, TiN).
2. Materials and Methods
3. Results and Discussion
4. Conclusions
- a positive effect of the use of anti-wear coatings on PBCN tools has been shown to reduce the values of the roughness parameters tested compared to uncoated tools,
- the lowest influence of the feed on the values of all tested roughness parameters was noted for surfaces treated with TiN-coated T2 tools (50 vol.% of CBN) and TiAlN-coated T3 (50 vol.% of CBN) tools,
- the lack of protective coating contributed to the occurrence of intense adhesive wear on the flank surface on the uncoated T1 tools, in the range of the feed values f = 0.2 and 0.3 [mm/rev.],
- the analysis of material surface after treatment with the uncoated T1 tool with the feed f = 0.2 [mm/rev.] showed the occurrence of the phenomenon of lateral material flow and numerous chip deflections,
- for all tested tools, the greatest changes in the microhardness of the structure after the turning process with a feed f = 0.3 [mm/rev.] were obtained for a depth of up to 100 µm, and the hardness of the material core for all tested tools was achieved at a depth of 400–500 µm from the outside material boundary,
- the most optimal parameters of the surface layer, equivalent to parameters after the grinding process, for all analyzed materials were obtained after processing with a feed value of f = 0.3 mm/rev.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Chemical Composition (mas.%) | |||||
---|---|---|---|---|---|
C | Si | Mn | Cr | Mo | V |
1.5–1.7 | 0.15–0.4 | 0.15–0.45 | 11–13 | 0.7–1.0 | 0.6–0.8 |
Material Type | T1 | T2 | T3 * | T4 * | T5 |
---|---|---|---|---|---|
Machining type | Continuous and slightly interrupted machining | Continuous machining | Continuous machining | Continuous machining | Continuous machining |
PCBN structure | 60% CBN in a ceramic binder | 50% CBN in a ceramic binder | 50% CBN in a ceramic binder | 50% CBN in a ceramic binder | 65% CBN in a ceramic binder |
Coating type | NONE | TiN (PVD) | TiAlN (PVD) | TiAlN (PVD) | TiAlN (PVD) |
Coating thickness | – | 1–4 µm | 2–4 µm | 2–4 µm | 2–4 µm |
Coating hardness | – | 2100–2600 HV | 2400–2800 HV | 2400–2800 HV | 2400–2800 HV |
Chamfer | BN = 0.1 mm GB = 20° | BN = 0.1 mm GB = 30° | BN = 0.13 mm GB = 25° | BN = 0.13 mm GB = 25° | BN = 0.12 mm GB = 25° |
Cutting edge radius ** | 21.7 µm | 17.17 µm | 25.26 µm | 24.12 µm | 22.02 µm |
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Ociepa, M.; Jenek, M.; Kuryło, P. The Geometric Surface Structure of EN X153CrMoV12 Tool Steel after Finish Turning Using PCBN Cutting Tools. Coatings 2021, 11, 428. https://doi.org/10.3390/coatings11040428
Ociepa M, Jenek M, Kuryło P. The Geometric Surface Structure of EN X153CrMoV12 Tool Steel after Finish Turning Using PCBN Cutting Tools. Coatings. 2021; 11(4):428. https://doi.org/10.3390/coatings11040428
Chicago/Turabian StyleOciepa, Michał, Mariusz Jenek, and Piotr Kuryło. 2021. "The Geometric Surface Structure of EN X153CrMoV12 Tool Steel after Finish Turning Using PCBN Cutting Tools" Coatings 11, no. 4: 428. https://doi.org/10.3390/coatings11040428
APA StyleOciepa, M., Jenek, M., & Kuryło, P. (2021). The Geometric Surface Structure of EN X153CrMoV12 Tool Steel after Finish Turning Using PCBN Cutting Tools. Coatings, 11(4), 428. https://doi.org/10.3390/coatings11040428