The condition in (2) corresponds to the power matching limited to only the reactive part of the input impedance.
The front-end block of the harvester is an RF-rectifier, which performs the AC-to-DC power conversion [
9,
12,
14,
15]. Thus, considering a single-tone with frequency
at the antenna terminal, the DC voltage at the rectifier output is:
where
is the amplitude of the sine wave at the rectifier input, and
is the rectifier threshold. Across a typical RF power range,
exhibits a negative reactance [
9], which may be matched with an equivalent series inductance
. It is worth noticing that such tuning equivalent inductance can be synthesized by slightly shifting the center frequency of the antenna from the signal frequency. Assuming reactive matching, the following analytic expressions are obtained from circuit analysis [
8]:
where
is the rectifier input resistance, and
is the quality factor of the R-L-C series network involving the antenna and rectifier resistance,
and
, respectively, the rectifier input capacitance
, and the matching inductance
:
where
. The equivalent input capacitance at the frequency
is:
In the calculation of the power delivered by the rectifier
, and of the DC output voltage
, it has to be considered that the rectifier input power
depends on the rectifier input resistance
, assuming that the reactive matching condition in (2) is satisfied. Furthermore, the power delivered by the rectifier to the DC/DC converter is set by
and by the rectifier efficiency
. The influence of
on
is due to the internal power consumption effects into the rectifier. At low values of input power, the efficiency is mainly set by the nonlinearity of the series resistance of the rectifying device [
18] and by the internal consumption of the threshold compensation circuits, when present [
19]. On the contrary, at high power levels,
is mainly limited by the voltage drop across the rectifying device and its series resistance [
11]. Moreover, the average output voltage
at the steady-state has a significant impact on both
and
values [
8,
11]. Therefore, with the lumped-elements model in [
11]
,
, and
are obtained from
,
, and
as independent variables, where
is the equivalent load resistance of the rectifier.
In the design of the RF scavenging system, the large variability of the EM power in the considered frequency band must be taken into account. Indeed, the largest amount of EM power in the UHF bands is provided by the discontinuous transmissions from base stations of the cellular phone services, which also exhibits the higher density in the urban environment [
6,
7,
8]. Therefore, the harvester must properly handle the case of intermittent available RF power that may fall below the minimum value required to supply the WSN circuits. These events can occur several times per day and for long-lasting periods of time. Thus, in the system of
Figure 1, the harvested RF energy is transferred to an energy reservoir, corresponding to an off-chip large capacitor
. In a fully-autonomous scavenging system, the WSN circuits (analog, digital, and RF) are supplied with the energy accumulated in the reservoir, provided that
is higher than the minimum operative supply voltage of those circuits. If an auxiliary battery
is added to the system, as in the box on the right side of
Figure 1, the RF harvester will extend the battery lifetime, provided sufficient RF power is available. In the latter scenario, when
drops below
,
being the forward voltage of diode
, the auxiliary battery supplies the WSN circuits and inhibits the further discharge of the reservoir. A more power-efficient solution could be implemented with a series switch and a low-power comparator.
2.1. DC-DC Converter with Input-Control
The proposed RF energy harvesting system is shown in
Figure 2. The RF rectifier is modeled with the Norton equivalent, based on the short-circuit current source
and the small-signal output resistance
. It has to be noticed that this model is valid at constant input power
and output voltage
. As it is explained below, the latter condition can be achieved with good approximation in the system of
Figure 2, with no dependency on the RF input power value. The on-chip capacitor
at the input of the DC-DC converter is the intermediate energy reservoir. The step-up converter is controlled by means of the hysteretic comparator COMP that monitors the voltage at the rectifier output
and drives the switch
. In the proposed system, as long as the rectifier output voltage is lower than the set-point value
, the DC-DC converter is disabled and disconnected from the rectifier. Therefore, if
is higher than the internal power consumption of the rectifier, the charge flux from the rectifier to the intermediate reservoir pushes up the output voltage
. When the threshold voltage is crossed, the DC-DC converter is enabled and connected to the intermediate charge reservoir
. Thus, a packet of energy is transferred to the main reservoir
and the voltage at the rectifier output drops suddenly, unless the incoming power
can fully sustain the average input current
. The activation of the converter requires that the asymptotic value of
in the open-load condition is higher than the comparator threshold, introducing a lower bound for the RF input power to enable a net energy transfer from the antenna to the DC-DC converter.
The waveforms of
and of the control signal
for an autonomous energy harvesting system, without an auxiliary battery, are shown in
Figure 3. Here,
is the time period of a complete cycle that is divided into the energy transfer phase (converter on), with length
, and the
recharging phase (converter off), with length
. The input–output voltage ratio of the DC-DC converter in open-load condition (
M) must be optimized on the basis of the following design constraints:
The second constraint requires the maximization of the output voltage at the steady-state. However, the maximum voltage that can be tolerated at the converter output depends on the breakdown voltage of the MOS devices connected to the output port. In a sub-100 nm technology, the available thick-oxide devices usually exhibit a breakdown voltage within 3.3 V. Furthermore, it is worth noticing that the converter efficiency usually decreases at increasing values of the voltage ratio, thus setting a further constraint on the maximum output voltage.
In the schematic view of the harvester in
Figure 2, the output voltage
can be considered approximately constant and not dependent on the power delivered by the DC-DC converter. This assumption holds in a time window that includes several recharge-and-transfer periods of the converter, provided that the rate-of-change of
is sufficiently low. The low derivative of the battery voltage is due to the high value of the reservoir capacitance, which can be either a multilayer surface-mounting (SMD) ceramic capacitor or a super-capacitor, and it holds considering the ultra-low value of RF available power in generic environments. Cost and size are fundamental parameters for the choice of the energy reservoir, as well as the value of the insulation resistance, setting the self-discharge current. Low-leakage super capacitors exhibit a leakage current in the microampere range [
20], whereas the insulation resistance of an SMD ceramic capacitor, with X7R dielectric, is higher than 100
F, leading to a discharge current lower than 100 nA at 2.5 V output [
21]. It is worth noticing that SMD ceramic capacitors in the 1-to-10
F range are available in the 0603 size. Considering the low average value of the available RF power, the recharge output current may be lower than the self-discharge current of a super capacitor for a large fraction of the time, thus nullifying the benefits of the RF energy scavenging. Therefore, a ceramic capacitor is the preferred choice, given that the energy required by the WSN, when it is enabled, can be provided by a microfarad capacitor with an acceptable voltage drop.
Since the DC-DC converter is loaded by a large capacitor and thus operates with an almost constant output voltage, a reverse energy flow from
to the rectifier output occurs if the converter is activated with
lower than
. Therefore, the following condition must be fulfilled for the lower threshold of the hysteretic comparator:
An approximate analytic expression of the input resistance
of a converter with controlled input voltage is obtained from the assumption of a negligible voltage ripple affecting
, shown in
Figure 3:
where
has been approximated with its average value. Therefore, with the input control, the equivalent input resistance of the DC-DC converter is dynamically adapted to the RF input power. It is worth noticing that the equivalent load resistance
, at a given RF input power level, depends on the set-point control voltage
. Thus, the rectifier efficiency can be maximized at each input power condition by setting the optimum value of
and by changing the converter voltage ratio
M accordingly. This optimization must be implemented in real-time mode and requires a maximum power point tracking (MPPT) system [
11].
The circuit schematic of the DC-DC converter in the proposed harvester implementation is shown in
Figure 4, where the only off-chip component is the inductor
. A boost converter with external high-Q inductance and working in the Continuous Conduction Mode (CCM) was preferred for the higher efficiency and the smaller silicon area than switched-capacitors’ converters. It is worth noticing that, in spite of the higher switching frequency compared to boost converters working in the Discontinuous Conduction Mode (DCM) or Boundary Mode [
22], the control circuit of CCM converters exhibits lower complexity and power consumption.
The converter is based on the sections shown in
Figure 4: the monitor, the clock generator, and the core converter. In the first block, at the top-left of the circuit schematic, a battery monitor circuit enables the comparator and the bias current generator only if the battery voltage is higher than the minimum value that is required by the control circuits (i.e., comparator, bias generator, and oscillator),
in
Figure 3.
The battery monitor is the only circuit, with the REF-GEN in the converter core, is always supplied by the charge reservoir
, and it must be designed for the minimum current consumption. In the circuit schematic of
Figure 5,
is shifted down by the forward voltage of
, i.e.,
, and compared to the threshold voltage of the CMOS inverter
,
. Thus, an approximate analytic expression for
is obtained:
where
in (12) depends on the aspect ratios of the PMOS and NMOS device in
. The hysteresis
is introduced with transistor
. By shorting
,
increases the diode bias current. Consequently, the voltage drop
also increases when the voltage
is higher than the threshold of the CMOS inverter.
The comparator is based on a differential CMOS amplifier with cross-coupled load and a class-AB complementary output stage. If the battery-monitor returns a low output signal,
, the comparator is driven in power-off mode and its output
is set low, as shown in the time graph at the bottom of
Figure 3. On the contrary, with the voltage of the main reservoir higher than the threshold set by the voltage monitor, the comparator is activated. If
is lower than the set-point voltage
, the clock generation circuits are driven in power-down mode with the outputs
and
set high and low respectively, in order to switch off both
and
in the converter core. Thus, in this configuration, the converter is disconnected from both reservoirs
and
.
The clock generation section includes a ring oscillator, based on current starved CMOS inverters, and a generator of clock signals with non-overlapped phases, driving the MOS switches in the converter section, i.e., and , respectively. The non-overlapping condition is mandatory to ensure that the main reservoir is never shorted to the ground potential through and . The voltage ratio of the converter is set by the duty-cycle of the clock signal, whereas the efficiency is limited by the series resistance of the off-chip inductor , by the on-resistance of the MOS switches, and by the power consumption of the monitor and clock-generation circuits.
Two diodes are added to the circuit:
is the free-wheeling diode for the inductor
, whereas
connects the RF rectifier to the external charge reservoir, and it is activated when
is higher than the voltage of the reservoir
. This occurs in the case of an excessive available power at the rectifier input or with a battery voltage lower than the threshold of the battery monitor. In the former case,
implements the function of voltage limiter at the rectifier output and protects the RF circuit against the over-voltage condition by steering the RF power directly to the main charge reservoir. In the latter case, the power delivered by the rectifier is steered to the main reservoir, bypassing
and the series switch. This situation corresponds to the “Diode Conduction” condition in
Figure 3.
The REF-GEN block is a voltage divider based on a stack of diode-connected MOS transistors biased in the deep weak-inversion region. Thus, the set-point voltage of the input-control tracks the voltage of the main reservoir. This is mandatory to always comply condition (
9) in order to inhibit the reverse energy flow.
The component values of the integrated DC-DC converter are reported in
Table 1. The SMD inductor
exhibits a series resistance of 40
and a minimum self resonance frequency (SRF) of 2 MHz [
23]. The frequency of the DC-DC oscillator,
, is set to 750 kHz with a 50% duty-cycle. This leads to an open-load input–output voltage ratio M equal to 2. The value of the integrated capacitor
is sized to have at least one converter switching period,
, over the process and temperature corner space. Finally, the comparator is designed for 250 mV of hysteresis width
, whereas the circuit generating the set-point reference
is sized for a typical
-over-
ratio of 0.65
V/
V.
2.2. Linear Regulator
A voltage regulator is usually required to supply the WSN circuits with the available energy of the main reservoir. Indeed, in the system of
Figure 1,
may decrease down to the threshold voltage for the activation of the auxiliary supply, i.e.,
. Furthermore, if the WSN circuits are implemented with core MOS devices, their breakdown voltage is approximately 1.2 V or even lower in sub-100 nm technology nodes. Therefore, the WSN circuits cannot be directly supplied by means of the main reservoir and a step-down DC-DC down converter is required.
A DC-DC buck converter would lead to the maximum power efficiency, but it requires an additional off-chip inductor, leading to higher costs and increased area of the printed circuit board (PCB). For this reason, in this prototype, a low-dropout linear regulator (LDO) was preferred.
As shown in the circuit schematic of
Figure 6, the LDO is based on a bandgap reference, a two-stage operational amplifier without Miller compensation, and the on-chip capacitor
. The schematic of the bandgap reference is shown in the dashed box of
Figure 6. The voltages at the emitter of
and at the upper terminal of
are held approximately equal by
and
, which exhibit the same aspect ratio and equal currents, considering the 1:1 current ratio of the
-
mirror. Since the emitter area of pnp bipolar junction transistor (BJT)
is
N times, the emitter area of
, the voltage across
, and thus the drain current of
are proportional to the absolute temperature (PTAT). This PTAT current is mirrored in the left branch of the circuit where a PTAT voltage is generated across resistor
and summed up to the emitter-base forward voltage of
to generate a reference voltage with zero temperature coefficient at the room temperature (RT). The circuit highlighted in the red box in
Figure 6 is the start-up circuit. At the power-on, the MOS capacitor
is fully discharged and, consequently,
provides a supplementary bias current to
. Thus, the circuit bias is moved far from the undesired condition, i.e.,
and
with negligible drain currents. Furthermore, the gate voltage of
,
, is used to locally generate the opamp bias current. The large on-chip capacitor is mandatory to achieve the required stability margin for the LDO and to limit the ripple affecting the regulated voltage, if the LDO drives circuits with a significant switching activity, like logic gates and switched-capacitors’ circuits.