The Suppression of Hump Instability inside a Pump Turbine in Pump Mode Using Water Injection Control
Abstract
:1. Introduction
2. Numerical Simulation and Validation
2.1. Pump Turbine Model
2.2. Validation of Grid Independency
2.3. Numerical Settings and Boundary Conditions
2.4. Establishment of a Weakly Compressible Model for Water
2.5. Feasibility Verification of the Numerical Simulation
3. Water Injection Optimization Scheme and Result Analysis
3.1. Determination of Water Injection Position and Number
3.2. Water Injection Results on the Performance Curve in Pump Mode
3.3. Analysis of Hydraulic Loss in the Hump Region without and with Water Injection
3.4. Analysis of the Streamline Distribution in the Diffuser without and with Water Injection
3.5. Analysis of the Frequency in the Guide Vanes without and with Water Injection
4. Conclusions
- In this study, it was found that hydraulic loss in the diffuser is a significant contributing factor to the hump region, with instability perturbations primarily occurring at the outlet of the guide vanes near the shroud. Injecting water into this area at a specific flow rate is shown to successfully delay the formation of the hump region, thereby confirming the effectiveness of the water injection control method for suppressing unsteady flow in the pump turbine.
- For the wave peak point of 0.75QDes in the hump region, water injection not only reduces the area of vortices formed by flow separation, but it also slows down the pulsation amplitude responsible for the unsteady flow structure. However, water injection concurrently increases the hydraulic losses of other flow components besides the diffuser, resulting in a rise in the total hydraulic loss, thus causing a minor decline in the head value at this operating point. For the valley point of 0.68QDes in the hump region, in addition to a slight increase in the hydraulic loss of the impeller, the hydraulic loss in the diffuser is significantly reduced due to water injection, as well as the losses in the draft tube and spiral casing. As a result, the total loss is reduced, which facilitates the increase in the size of the head at this operating condition point, and the formation of the hump region is suppressed. In addition, after water injection, the risk of flow separation in the diffuser is reduced, and the pulsation amplitude is also reduced.
- In this paper, based on the velocity streamline in the diffuser, a water injection velocity of 20 m/s was preliminarily determined, and the effect of 20 m/s water injection velocity on the hump instability of the performance curve was analyzed, which has certain limitations. The optimal water injection velocity needs to be further determined. In the future, a comparative study will be conducted to investigate the impact of various injection water velocities on the hump region on the performance curve, aiming to identify the optimal injection velocity. Subsequently, utilizing the determined optimal injection velocity, the examination of the feasibility of different injection pore sizes will be undertaken to mitigate stalled rotation and optimize the hump region.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
Nomenclature
Bo | Height of guide vanes (m) |
Cv | Velocity coefficient |
D1 | Diameter of impeller inlet (m) |
D2 | Diameter of impeller outlet (m) |
f | Frequency (Hz) |
fBPF | Blade passing frequency (Hz) |
fR | Impeller rotating frequency (Hz) |
GVO | Guide vanes opening (m) |
g | Gravitational acceleration (m2/s) |
H | Head (m) |
n | Rotational speed of the impeller (r/min) |
Ns | Specific speed |
p0 | Reference pressure at absolute pressure at 25 °C (Pa) |
p | Absolute pressure of water (Pa) |
QDes | Designed flow rate (kg/s) |
St | Strouhal number |
u2 | Circumferential velocity of the impeller outlet (m/s) |
v | Velocity (m/s) |
The average velocity of for a while (m/s) | |
Z | Number of the impeller blades |
Zg | Number of guide vanes |
Zs | Number of stay vanes |
ρ | Density of the water (kg/m3) |
ρ0 | Reference density of water at reference pressure (kg/m3) |
k0 | Reference volume modulus at reference pressure (Pa) |
φ | Head coefficient |
φsim | Numerical simulation head coefficient |
φexp | Experimental head coefficient |
γ | Relative error (%) |
Abbreviation
CFD | Computational Fluid Dynamics |
DES | Detached Eddy Simulation |
FFT | Fast Fourier Transform |
LES | Large Eddy Simulation |
PSPP | Pumped Storage Power Plant |
PAT | Pump as Turbine |
SST | Shear Stress Transport |
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Parameters | Symbol | Value |
---|---|---|
Rotational speed of the impeller (r/min) | n | 1000 |
Specific speed | Ns | 34.01 |
Number of impeller blades | Z | 9 |
Number of guide vanes | Zg | 20 |
Number of stay vanes | Zs | 20 |
Diameter of impeller inlet (m) | D1 | 0.250 |
Diameter of impeller outlet (m) | D2 | 0.488 |
Height of guide vanes (m) | B0 | 0.0437 |
Guide vanes opening (m) | GVO | 0.019 |
1st | 2nd | 3rd | ||
---|---|---|---|---|
Grid parameters | Spiral casing | 1.29 × 106 | 0.74 × 106 | 0.41 × 106 |
Diffuser | 4.83 × 106 | 3.32 × 106 | 2.38 × 106 | |
Impeller | 5.16 × 106 | 4.09 × 106 | 2.98 × 106 | |
Draft tube | 1.31 × 106 | 0.77 × 106 | 0.42 × 106 | |
Total number | 12.59 × 106 | 8.92 × 106 | 6.19 × 106 | |
Independent analysis | 0.818 | 0.815 | 0.813 | |
3.3% | 3.7% | 3.9% |
Q/QDes (-) | 0.59 | 0.65 | 0.68 | 0.75 | 0.8 | 0.89 | 0.94 | 1.00 |
---|---|---|---|---|---|---|---|---|
γincom (%) | 4.659 | 3.551 | 3.707 | 3.505 | 3.216 | 3.996 | 2.806 | 2.525 |
γcom (%) | 1.226 | 1.270 | 1.182 | 1.390 | 2.133 | 1.269 | 0.357 | 0.576 |
Q/QDes (-) | 0.59 | 0.65 | 0.68 | 0.75 | 0.8 | 0.89 | 0.94 | 1.00 |
---|---|---|---|---|---|---|---|---|
γ (%) | 4.37246 | 3.34097 | 3.23709 | 0.38078 | 0.54524 | 4.23668 | 3.46363 | 3.51266 |
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Yang, J.; Feng, X.; Liu, X.; Peng, T.; Chen, Z.; Wang, Z. The Suppression of Hump Instability inside a Pump Turbine in Pump Mode Using Water Injection Control. Processes 2023, 11, 1647. https://doi.org/10.3390/pr11061647
Yang J, Feng X, Liu X, Peng T, Chen Z, Wang Z. The Suppression of Hump Instability inside a Pump Turbine in Pump Mode Using Water Injection Control. Processes. 2023; 11(6):1647. https://doi.org/10.3390/pr11061647
Chicago/Turabian StyleYang, Jun, Xianhua Feng, Xiaohua Liu, Tao Peng, Zhijie Chen, and Zihang Wang. 2023. "The Suppression of Hump Instability inside a Pump Turbine in Pump Mode Using Water Injection Control" Processes 11, no. 6: 1647. https://doi.org/10.3390/pr11061647
APA StyleYang, J., Feng, X., Liu, X., Peng, T., Chen, Z., & Wang, Z. (2023). The Suppression of Hump Instability inside a Pump Turbine in Pump Mode Using Water Injection Control. Processes, 11(6), 1647. https://doi.org/10.3390/pr11061647