Influence of Interfacial Tribo-Chemical and Mechanical Effect on Tribological Behaviors of TiN Film in Different Environments
Abstract
:1. Introduction
2. Experimental Details
2.1. Film Deposition
2.2. Tribological Tests
2.3. Characterization Methods
3. Results
3.1. General Characteristics of the Titanium Nitride (TiN) Films
3.2. Friction Behavior under Ambient Air
3.3. Friction Behavior under High Vacuum
3.4. Friction Behavior under Low Vacuum
4. Discussion
5. Conclusions
- (1)
- The friction coefficient of the TiN film was approximately 0.56 in ambient air and 0.3 in a high vacuum (1 × 10−5 mbar). The lowest friction coefficient (0.19) appeared in a low vacuum (1 × 10−2 mbar). It is worth noting that the TiN film possesses excellent wear resistance under different environments.
- (2)
- Under ambient air conditions, a large number of active gases and humidity exist, and serious adhesive wear and abrasive wear occur at the friction interface, resulting in an increased friction coefficient. Under high vacuum conditions, there are almost no active gases or water molecules, and the friction coefficient is mainly affected by mechanical wear. Under low vacuum conditions, the tribo-chemical reaction and mechanical wear play simultaneous roles in further reducing the friction coefficient.
- (3)
- It was observed that the tribo-chemical products (Fe2O3) detected by Raman and slight wear on the friction interface can define the low friction behavior of the TiN film in a low vacuum environment. Furthermore, a connection between the low friction of the TiN film and the tribological interface evolution was established by changing the friction environment. The analysis of the friction coefficient and sliding interface after the friction test in different environments reveals that the tribo-chemical reaction and mechanical wear on the sliding interface have a significant impact on the friction of the TiN film. The outcome provides significant support and scientific basis for the design, optimization, and application of novel coating materials used in aerospace.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
- Holmberg, K.; Erdemir, A. Influence of tribology on global energy consumption, costs and emissions. Friction 2017, 5, 263–284. [Google Scholar] [CrossRef]
- Holmberg, K.; Erdemir, A. The impact of tribology on energy use and CO2 emission globally and in combustion engine and electric cars. Tribol. Int. 2019, 135, 389–396. [Google Scholar] [CrossRef]
- Ando, Y.; Abe, S. Friction and wear properties of nanostripe-inducing structures in vacuum environment. Wear 2019, 424–425, 62–69. [Google Scholar] [CrossRef]
- Xu, J.; He, T.; Chai, L.; Qiao, L.; Zhang, X.; Wang, P.; Liu, W.J.P.C.C.P. Selective-releasing-affected lubricant mechanism of a self-assembled MoS 2/Mo–S–C nanoperiod multilayer film sliding in diverse atmospheres. Phys. Chem. Chem. Phys. 2017, 19, 8161–8173. [Google Scholar] [CrossRef] [PubMed]
- Arenas, M.A.; Ahuir-Torres, J.I.; García, I.; Carvajal, H.; de Damborenea, J. Tribological behaviour of laser textured Ti6Al4V alloy coated with MoS2 and graphene. Tribol. Int. 2018, 128, 240–247. [Google Scholar] [CrossRef]
- Li, P.; Ju, P.; Ji, L.; Li, H.; Liu, X.; Chen, L.; Zhou, H.; Chen, J. Toward Robust Macroscale Superlubricity on Engineering Steel Substrate. Adv. Mater. 2020, 32, 2002039. [Google Scholar] [CrossRef]
- PalDey, S.; Deevi, S.C. Single layer and multilayer wear resistant coatings of (Ti,Al)N: A review. Mater. Sci. Eng. A 2003, 342, 58–79. [Google Scholar] [CrossRef]
- Hsieh, J.H.; Liang, C.; Yu, C.H.; Wu, W. Deposition and characterization of TiAlN and multi-layered TiN/TiAlN coatings using unbalanced magnetron sputtering. Surf. Coat. Technol. 1998, 108–109, 132–137. [Google Scholar] [CrossRef]
- Santecchia, E.; Hamouda, A.M.S.; Musharavati, F.; Zalnezhad, E.; Cabibbo, M.; Spigarelli, S. Wear resistance investigation of titanium nitride-based coatings. Ceram. Int. 2015, 41, 10349–10379. [Google Scholar] [CrossRef]
- Yan, Z.; Jiang, D.; Gao, X.; Hu, M.; Wang, D.; Fu, Y.; Sun, J.; Feng, D.; Weng, L. Friction and wear behavior of TiN films against ceramic and steel balls. Tribol. Int. 2018, 124, 61–69. [Google Scholar] [CrossRef]
- Wilson, S.; Alpas, A. Dry sliding wear of a PVD TiN coating against Si3N4 at elevated temperatures. Surf. Andcoatings Technol. 1996, 86–87, 75–81. [Google Scholar] [CrossRef]
- Fu, X.; Cao, L.; Qi, C.; Wan, Y.; Xu, C. Ultralow friction of PVD TiN coating in the presence of glycerol as a green lubricant. Ceram. Int. 2020, 46, 24302–24311. [Google Scholar] [CrossRef]
- Chen, Q.; Wu, G.; Li, D.; Li, A.; Shang, L.; Lu, Z.; Zhang, G.; Wu, Z.; Tian, G. Understanding the unusual friction behavior of TiN films in vacuum. Tribol. Int. 2019, 137, 379–386. [Google Scholar] [CrossRef]
- Łępicka, M.; Grądzka-Dahlke, M.; Pieniak, D.; Pasierbiewicz, K.; Kryńska, K.; Niewczas, A. Tribological performance of titanium nitride coatings: A comparative study on TiN-coated stainless steel and titanium alloy. Wear 2019, 422–423, 68–80. [Google Scholar] [CrossRef]
- Kumar, D.D.; Kumar, N.; Kalaiselvam, S.; Dash, S.; Jayavel, R. Micro-tribo-mechanical properties of nanocrystalline TiN thin films for small scale device applications. Tribol. Int. 2015, 88, 25–30. [Google Scholar] [CrossRef]
- Wang, J.; Yazdi, M.A.P.; Lomello, F.; Billard, A.; Kovács, A.; Schuster, F.; Guet, C.; White, T.J.; Sanchette, F.; Dong, Z. Influence of microstructures on mechanical properties and tribology behaviors of TiN/TiXAl1−XN multilayer coatings. Surf. Coat. Technol. 2017, 320, 441–446. [Google Scholar] [CrossRef]
- Guo, D.; Zhang, S.; Wu, S.; Huang, T.; Ma, X.; Guo, F. Design of an Ultra-Thick Film and Its Friction and Wear Performance under Different Working Conditions. Coatings 2023, 13, 1173. [Google Scholar] [CrossRef]
- Cui, L.; Lu, Z.; Wang, L. Environmental effect on the load-dependent friction behavior of a diamond-like carbon film. Tribol. Int. 2015, 82, 195–199. [Google Scholar] [CrossRef]
- Cui, L.; Lu, Z.; Wang, L. Probing the low-friction mechanism of diamond-like carbon by varying of sliding velocity and vacuum pressure. Carbon 2014, 66, 259–266. [Google Scholar] [CrossRef]
- Marino, M.J.; Hsiao, E.; Chen, Y.; Eryilmaz, O.L.; Erdemir, A.; Kim, S.H. Understanding Run-In Behavior of Diamond-Like Carbon Friction and Preventing Diamond-Like Carbon Wear in Humid Air. Langmuir 2011, 27, 12702–12708. [Google Scholar] [CrossRef]
- Yang, M.; Marino, M.J.; Bojan, V.J.; Eryilmaz, O.L.; Erdemir, A.; Kim, S.H. Quantification of oxygenated species on a diamond-like carbon (DLC) surface. Appl. Surf. Sci. 2011, 257, 7633–7638. [Google Scholar] [CrossRef]
- Wu, X.; Ohana, T.; Nakamura, T.; Tanaka, A. Gaseous Tribochemical Products of Hydrogenated DLC Film and Stainless Steel Pair in Air Detected by Mass Spectrometry. Tribol. Lett. 2015, 57, 5. [Google Scholar] [CrossRef]
- He, X.; Pollock, A.; Kim, S.H. Effect of Gas Environment on Mechanochemical Reaction: A Model Study with Tribo-Polymerization of α-Pinene in Inert, Oxidative, and Reductive Gases. Tribol. Lett. 2019, 67, 25. [Google Scholar] [CrossRef]
- Nakayama, K.; Martin, J.-M. Tribochemical reactions at and in the vicinity of a sliding contact. Wear 2006, 261, 235–240. [Google Scholar] [CrossRef]
- Kumar, D.D.; Rani, R.; Kumar, N.; Panda, K.; Kirubaharan, A.M.K.; Kuppusami, P.; Baskaran, R. Tribochemistry of TaN, TiAlN and TaAlN coatings under ambient atmosphere and high-vacuum sliding conditions. Appl. Surf. Sci. 2020, 499, 143989. [Google Scholar] [CrossRef]
- Niu, M.; Zhang, X.; Chen, J.; Yang, X. Friction and wear properties of Ni3Si alloy under different vacuum conditions. Vacuum 2019, 161, 443–449. [Google Scholar] [CrossRef]
- Manzoor, U.; Tuz Zahra, F.; Rafique, S.; Moin, M.T.; Mujahid, M. Effect of Synthesis Temperature, Nucleation Time, and Postsynthesis Heat Treatment of ZnO Nanoparticles and Its Sensing Properties. J. Nanomater. 2015, 2015, 189058. [Google Scholar] [CrossRef]
- Shukla, K.; Rane, R.; Alphonsa, J.; Maity, P.; Mukherjee, S. Structural, mechanical and corrosion resistance properties of Ti/TiN bilayers deposited by magnetron sputtering on AISI 316L. Surf. Coat. Technol. 2017, 324, 167–174. [Google Scholar] [CrossRef]
- Mukhtar, A.; Cao, X.-M.; Mehmood, T.; Wang, D.-S.; Wu, K.-M. Structural characterization of self-assembled chain like Fe-FeOx Core shell nanostructure. Nanoscale Res. Lett. 2019, 14, 308. [Google Scholar] [CrossRef] [PubMed]
- Hanesch, M. Raman spectroscopy of iron oxides and (oxy)hydroxides at low laser power and possible applications in environmental magnetic studies. Geophys. J. Int. 2009, 177, 941–948. [Google Scholar] [CrossRef]
- Velkavrh, I.; Ausserer, F.; Klien, S.; Brenner, J.; Forêt, P.; Diem, A. The effect of gaseous atmospheres on friction and wear of steel–steel contacts. Tribol. Int. 2014, 79, 99–110. [Google Scholar] [CrossRef]
- de Sousa, R.R.M.; Sato, P.S.; Viana, B.C.; Alves, C.; Nishimoto, A.; Nascente, P.A.P. Cathodic cage plasma deposition of TiN and TiO2 thin films on silicon substrates. J. Vac. Sci. Technol. A Vac. Surf. Film. 2015, 33, 041502. [Google Scholar] [CrossRef]
- Chen, Q.; Li, A.; Wu, G.; Lu, Z.; Zhang, G.; Tian, G. Structure vs chemistry: Tribological behavior of TiN films in the nitrogen atmosphere. Ceram. Int. 2020, 46, 28053–28063. [Google Scholar] [CrossRef]
- Khonsari, M.M.; Ghatrehsamani, S.; Akbarzadeh, S. On the running-in nature of metallic tribo-components: A review. Wear 2021, 474-475, 203871. [Google Scholar] [CrossRef]
- Luo, Q. Origin of Friction in Running-in Sliding Wear of Nitride Coatings. Tribol. Lett. 2009, 37, 529–539. [Google Scholar] [CrossRef]
- Velkavrh, I.; Ausserer, F.; Klien, S.; Voyer, J.; Ristow, A.; Brenner, J.; Forêt, P.; Diem, A. The influence of temperature on friction and wear of unlubricated steel/steel contacts in different gaseous atmospheres. Tribol. Int. 2016, 98, 155–171. [Google Scholar] [CrossRef]
- Reichelt, M.; Cappella, B. Influence of relative humidity on wear of self-mated 100Cr6 steel. Wear 2020, 450-451, 203239. [Google Scholar] [CrossRef]
- Scharf, T.W.; Prasad, S.V. Solid lubricants: A review. J. Mater. Sci. 2012, 48, 511–531. [Google Scholar] [CrossRef]
- Archard, J.F. Contact and Rubbing of Flat Surfaces. J. Appl. Phys. 1953, 24, 981–988. [Google Scholar] [CrossRef]
- Kumar, S.; Maity, S.R.; Patnaik, L. Effect of tribological process parameters on the wear and frictional behaviour of Cr-(CrN/TiN) composite coating: An experimental and analytical study. Ceram. Int. 2021, 47, 16018–16028. [Google Scholar] [CrossRef]
- Costa, H.L.; Oliveira Junior, M.M.; de Mello, J.D.B. Effect of debris size on the reciprocating sliding wear of aluminium. Wear 2017, 376–377, 1399–1410. [Google Scholar] [CrossRef]
Item | Parameter |
---|---|
N2 flow | 300 sccm |
Ti target current | 60 A |
Deposition time | 3 h |
Substrate bias | −30 V |
Experimental Parameters | Laps | Friction Coefficient |
---|---|---|
1 N–1 Hz | 10,304 | 0.19 |
1 N–3 Hz | 28,140 | 0.20 |
1 N–5 Hz | 55,227 | 0.24 |
3 N–1 Hz | 17,418 | 0.20 |
3 N–3 Hz | 45,637 | 0.22 |
3 N–5 Hz | 47,236 | 0.22 |
5 N–1 Hz | 27,348 | 0.21 |
5 N–3 Hz | 53,523 | 0.21 |
5 N–5 Hz | 56,175 | 0.23 |
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
© 2024 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
Share and Cite
Cao, Y.; Wu, G.; Wang, Y.; Li, Y.; Xu, H. Influence of Interfacial Tribo-Chemical and Mechanical Effect on Tribological Behaviors of TiN Film in Different Environments. Processes 2024, 12, 923. https://doi.org/10.3390/pr12050923
Cao Y, Wu G, Wang Y, Li Y, Xu H. Influence of Interfacial Tribo-Chemical and Mechanical Effect on Tribological Behaviors of TiN Film in Different Environments. Processes. 2024; 12(5):923. https://doi.org/10.3390/pr12050923
Chicago/Turabian StyleCao, Yu, Guizhi Wu, Yunfeng Wang, Yongjun Li, and Huijing Xu. 2024. "Influence of Interfacial Tribo-Chemical and Mechanical Effect on Tribological Behaviors of TiN Film in Different Environments" Processes 12, no. 5: 923. https://doi.org/10.3390/pr12050923
APA StyleCao, Y., Wu, G., Wang, Y., Li, Y., & Xu, H. (2024). Influence of Interfacial Tribo-Chemical and Mechanical Effect on Tribological Behaviors of TiN Film in Different Environments. Processes, 12(5), 923. https://doi.org/10.3390/pr12050923