Study on the Influence of Working Characteristics of Centripetal Pump Based on VOF/Mixture Model
Abstract
:1. Introduction
2. Physical Models and Numerical Simulation
2.1. Model and Meshing
2.2. Numerical Methods and Boundary Conditions
3. Results and Discussion
3.1. Fuel Flow Impact Analysis
3.2. Outlet Fuel Discharge Pressure Impact Analysis
3.3. Rotational Speed Impact Analysis
3.4. Centripetal Pump Unsteady Working State
3.5. Transition Mechanisms between Steady and Unsteady Working State
4. Conclusions
- (1)
- In the steady working state, the radius of the free liquid surface of the gas-liquid two-phase centripetal pump decreases with an increase in inlet fuel flow, decreases with an increase in outlet fuel discharge pressure, and increases with an increase in rotational speed. When the speed coefficient increases by 1, the radius of the free liquid surface increases by 0.075 m. The gas-liquid two-phase free liquid surface of the centripetal pump fluctuates in the range of 0.048 m to 0.068 m during the process of calculation simulation.
- (2)
- In the steady working state, the total pressure recovery coefficient of the centripetal pump increases with an increase in the fuel flow. When the flow coefficient is increased by 1, the total pressure recovery coefficient increases by 0.1. The total pressure recovery coefficient of the centripetal pump increases with an increase in the outlet fuel discharge pressure. When the fuel discharge pressure coefficient is increased by 1, the total pressure recovery coefficient increases by 0.067. The total pressure recovery coefficient of the centripetal pump decreases with an increase in the rotational speed. The total pressure recovery coefficient of the centripetal pump fluctuates in the range of 0.57~0.67 during the calculation simulation.
- (3)
- There is an unsteady working state of the centripetal pump, that is, in the high-speed coefficient, small flow coefficient conditions, centripetal pump flow channel flow, there is a large-scale separation phenomenon, blocking the flow channel, flow channel flow coefficient C < 1, the total pressure recovery capacity σ < 0.6. As the rotational speed reduction or fuel flow increases, the centripetal pump flow channel separation area decreases, the flow channel flow coefficient C gradually increases, and the centripetal pump tends to stabilize the working state.
- (4)
- Changing the curvature of the flow channel of the centripetal pump can change the rate of change of the adverse pressure gradient in the flow channel of the centripetal pump when the curvature of the flow channel of the centripetal pump is small along the direction of the flow, the rate of change of the adverse pressure gradient is small, and it is not easy to separate the flow in the flow channel of the centripetal pump, which will make the total pressure recovery coefficient of the centripetal pump increase.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Nomenclature
σ | Total pressure recovery coefficient of the centripetal pump |
Pout* | Average total pressure at the outlet of the centripetal pump flow channels (MPa) |
Pin* | Average total pressure at the inlet of the centripetal pump flow channels (MPa) |
Qh | Flow coefficient of the centripetal pump |
Q | Actual flow of the centripetal pump (m3/h) |
Qd | Design flow of the centripetal pump (m3/h) |
Nh | Speed coefficient of the centripetal pump |
N | Actual rotational speed of the centripetal pump (rpm) |
Nd | Design rotational speed of the centripetal pump (rpm) |
Poutlet,h | Outlet fuel discharge pressure coefficient |
Poutlet | Actual outlet fuel discharge pressure of the centripetal pump (MPa) |
Poutlet,d | Design outlet fuel discharge pressure of the centripetal pump (MPa) |
C | Flow channels flow coefficient of the centripetal pump |
M | Minimum effective flow area at any cross-section in the flow channels (m2) |
Mth | Effective flow area at the throat cross-section in the flow channels (m2) |
L | Minimum effective flow width at any cross-section in the flow channels (m) |
Lth | effective flow width at the throat cross-section in the flow channels (m) |
H | flow channels height at any cross-section in the flow channels (m) |
Hth | flow channels height at the throat cross-section in the flow channels (m) |
P | centrifugal hydraulic pressure difference at the free liquid surface and the inlet of the flow channel (Pa) |
Density of the liquid in centripetal pump (kg/m3) | |
Rotational speed of the liquid in centripetal pump (rps) | |
r | Radius of the inlet of the flow channel of the centripetal pump (m) |
rf | Radius of the free liquid surface in centripetal pump (m) |
References
- Yuan, H. Separation Engineering; China Petrochemical Press: Beijing, China, 2002; pp. 113–115. [Google Scholar]
- Sun, Q.; Jin, D. Centrifuge Principle Structure and Design Calculation; China Machine Press: Beijing, China, 1987; pp. 530–533. [Google Scholar]
- Ahranjani, P.E.; Hajimoradi, M. Optimization of industrial-scale centrifugal separation of biological products: Comparing the performance of tubular and disc stack centrifuges. Biochem. Eng. J. 2022, 178, 108281. [Google Scholar]
- Agrell, J.; Faucher, M.S. Recovery of Heavy Oil and Bitumen Using Disc-Stack Centrifuge Technology. In Proceedings of the SPE International Thermal Operations and Heavy Oil Symposium, Calgary, AB, Canada, 1–3 November 2005. [Google Scholar]
- Szepessy, S.; Thorwid, P. Low Energy Consumption of High-Speed Centrifuges. Chem. Eng. Technol. 2018, 41, 2375–2384. [Google Scholar] [CrossRef]
- Wang, H.; Li, B.; Lai, D. Fluid simulation analysis of centripetal pump for disc separator. Filtrat. Separat. 2013, 23, 22–25. [Google Scholar]
- Zhao, Z. The Influence of Structural Changes on The Interior Flow Field’s Characteristics of Disc Separator. Procedia Eng. 2011, 15, 5051–5055. [Google Scholar] [CrossRef]
- Fu, S.; Zhu, J.; Zhou, F.; Yuan, H.; Miao, W. Study on the characteristics of flow field in disc partition in disccentrifuge. Asia-Pac. J. Chem. Eng. 2021, 16, e2666. [Google Scholar] [CrossRef]
- Dhuldhoya, N.; Mileo, M.; Faucher, M.; Sellman, E. Dehydration of Heavy Crude Oil Using Disc Stack Centrifuges. In Proceedings of the SPE Annual Technical Conference and Exhibition, New Orleans, LA, USA, 27–30 September 1998. [Google Scholar]
- Agrell, J.; Faucher, M. Heavy Oil and Bitumen Dehydration-A Comparison between Disc-Stack Centrifuges and Conventional Separation Technology. SPE Prod. Oper. 2007, 22, 156–160. [Google Scholar] [CrossRef]
- Yang, M.; Liu, X.; Howell, J.A.; Cheng, H. Analysis and estimation/prediction of the disk stack centrifuge separation performance-Scaling fr-om benchtop fixed rotor type to disk stack centri-fuges. Sep. Sci. Technol. 2020, 55, 2615–2621. [Google Scholar] [CrossRef]
- Shekhawat, L.K.; Sarkar, J.; Gupta, R.; Hadpe, S.; Rathore, A.S. Application of CFD in Bioprocessing: Separation of mammalian cells using disc stack centrifuge during production of biotherapeutics. J. Biotechnol. 2018, 267, 1–11. [Google Scholar] [CrossRef]
- Zhang, Z.; Dong, H.; Wang, R.; Liu, F. Research on Influence Parameters of Separation Performance of Disc Centrifuge. J. Filtr. Sep. 2017, 27, 17–23. [Google Scholar]
- Cambiella, A.; Benito, J.M.; Pazos, C.; Coca, J. Centrifugal separation efficiency in the treatment of waste emulsified oils. Chem. Eng. Res. Des. 2006, 84, 69–76. [Google Scholar] [CrossRef]
- Sun, B.; Gong, J.; Xin, Z.; Zhao, W.Y.; Wu, W.Y.; Wu, J.M. Experimental study on Yellow River’s silt separation for drip irrigation. Trans. CSAE 2008, 24, 51–53. [Google Scholar]
- Jin, M. Application of centripetal pump technology in centrifugal separators. Filtrat. Separat. 1997, 39, 21–24. [Google Scholar]
- Zhang, W.; Xie, C.; Wang, L. Exploration of separation technology of disc centrifuge. Electromech. Equip. 2018, 35, 1–5. [Google Scholar]
- Li, W.; Huang, Y.; Ji, L.; Ma, L.; Agarwal, R.K.; Awais, M. Prediction model for energy conversion characteristics during transient processes in a mixed-flow pump. Energy 2023, 271, 127082. [Google Scholar] [CrossRef]
- Suh, J.W.; Kim, J.W.; Choi, Y.S.; Kim, J.H.; Joo, W.G.; Lee, K.Y. Development of numerical Eulerian-Eulerian models for simulating multiphase pumps. J. Pet. Sci. Eng. 2018, 162, 588–601. [Google Scholar] [CrossRef]
- He, D.; Ge, Z.; Bai, B.; Guo, P.; Luo, X. Gas–liquid two-phase performance of centrifugal pump under bubble inflow based on computational fluid dynamics–population balance model coupling model. J. Fluids Eng. 2020, 142, 081402. [Google Scholar] [CrossRef]
- Zhang, N.; Jiang, J.; Gao, B.; Liu, X.; Ni, D. Numerical analysis of the vortical structure and its unsteady evolution of a centrifugal pump. Renew. Energy 2020, 155, 748–760. [Google Scholar] [CrossRef]
- Shen, S.; Zhou, F.; Fu, S.; Hu, Y.; Shen, Z.; Xu, M.; Li, K.; Zhang, S. Optimization and test study of centripetal pump in disc-stack centrifuge based on flow field analysis. J. Taiwan Inst. Chem. Eng. 2023, 153, 105200. [Google Scholar] [CrossRef]
- Sekavčnik, M.; Gantar, T.; Mori, M. A Single-Stage Centripetal Pump-Design Features and an Investigation of the Operating Characteristics. ASME Fluids Eng. 2010, 132, 021106. [Google Scholar] [CrossRef]
- Liu, B. Research on the design of centripetal pumps for disc separators. Oasis. Technol. 1993, 1, 9–11. [Google Scholar]
- Lomakin, V.O.; Kuleshovav, M.S.; Bozh’eva, S.M. Numerical Modeling of Liquid Flow in a Pump Station. Power Technol. Eng. 2016, 49, 324–327. [Google Scholar] [CrossRef]
- Parikh, T.; Mansour, M.; Thévenin, D. Investigations on the effect of tip clearance gap and inducer on the transport of air-water two-phase flow by centrifugal pumps. Chem. Eng. Sci. 2020, 218, 115554. [Google Scholar] [CrossRef]
- Pineda, H.; Biazussi, J.; López, F.; Oliveira, B.; Carvalho, R.D.; Bannwart, A.C.; Ratkovich, N. Phase distribution analysis in an Electrical Submersible Pump (ESP) inlet handling water-air two-phase flow using Computational Fluid Dynamics. J. Pet. Sci. Eng. 2016, 139, 49–61. [Google Scholar] [CrossRef]
- Liu, H.; Du, X.; Wu, X.; Tan, M. Numerical simulation on gas-phase characteristics of gas-liquid two-phase flow in pump. J. Drain. Irrig. Mach. Eng. 2022, 40, 238–243. [Google Scholar]
- Luo, X.; Yan, S.; Feng, J.; Zhu, G.; Sun, S.; Chen, S. Force characteristics of gas-liquid two-phase centrifugal pump. Trans. Chin. Soc. Agric. Eng. 2019, 35, 66–72. [Google Scholar]
- Cheng, X.; Chen, X. Progress in numerical simulation of high entrained air-water two-phase flow. In Proceedings of the 3nd International Conference on Digital Manufacturing & Automation (ICDMA2012), Guilin, China, 31 July–2 August 2012; p. 4. [Google Scholar]
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
© 2024 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
Share and Cite
Liu, S.; Dong, H.; Li, S.; Song, X. Study on the Influence of Working Characteristics of Centripetal Pump Based on VOF/Mixture Model. Processes 2024, 12, 1376. https://doi.org/10.3390/pr12071376
Liu S, Dong H, Li S, Song X. Study on the Influence of Working Characteristics of Centripetal Pump Based on VOF/Mixture Model. Processes. 2024; 12(7):1376. https://doi.org/10.3390/pr12071376
Chicago/Turabian StyleLiu, Shoulie, Hefeng Dong, Shaobin Li, and Xizhen Song. 2024. "Study on the Influence of Working Characteristics of Centripetal Pump Based on VOF/Mixture Model" Processes 12, no. 7: 1376. https://doi.org/10.3390/pr12071376
APA StyleLiu, S., Dong, H., Li, S., & Song, X. (2024). Study on the Influence of Working Characteristics of Centripetal Pump Based on VOF/Mixture Model. Processes, 12(7), 1376. https://doi.org/10.3390/pr12071376