3.1. Results for the Case of Characters of a Scale Not Exceeding the Diffraction Limit
As a 2D measurement object, an image of the alphabet K, consisting of three line elements ((A), (B), and (C)), as shown in
Figure 9a, was drawn as a character by combining three line elements on a resist deposited on a silicon substrate with a thickness of 250 nm using an electronic drawing machine, and the surface was platinum-coated, as is generally observed by SEM.
First, a character with a width of 1400 nm and a height of 2800 nm, which does not exceed the diffraction limit, was measured as an SEM image, as shown in
Figure 9a. Although the scale of the measured character was not finer than the diffraction limit (660 nm) of the optical system used in this experiment, the width of each element that constituted the character was 300 nm. Therefore, the actual image as a speckle pattern was processed by this method in the same area as the SEM image, after confirming the area where the object exists from the coordinate system of the SEM image. Within the calculated area, the luminance distribution becomes blurred, as shown in
Figure 9b. However, because multiple white-shining speckles can be observed in the image, the character’s information is not captured in a single speckle. The character images were divided into multiple speckles. Therefore, the phase information itself is not continuous between individual speckles. When the information is distributed among multiple speckles, problems are expected to occur during the phase-detection calculation. That is, it is assumed that there may be a problem in the phase-detection calculation. Although the observation of microstructure using this method can be easily performed on a single speckle, there are problems with the continuity of information between different speckles.
Currently, this problem is avoided by narrowing the aperture to produce speckles of larger diameters. The development of a method that considers phase continuity to observe a larger area simultaneously is still under consideration [
24].
The angles from the horizontal line of each element that constitutes a character are 55°, 90°, and −65°, respectively, as shown in
Figure 9a. In the speckle pattern shown in
Figure 9b, the carrier fringes are confirmed. This carrier signal is used to separate the bias and signal components, as shown in
Figure 4c [
14].
Then, by Fourier transforming the image shown in
Figure 9b and extracting only the signal components, a specklegram can be obtained by the process in (4) of
Figure 3. When this specklegram is Fourier transformed, the signal in the frequency domain, as shown in
Figure 9c, can be observed. For an object with a periodic structure, such as a diffraction grating, as shown in
Figure 5a and
Figure 6c, the signal component exists as a single peak value in the frequency domain. However, if the component of the structure is a single element with constant length and width, the signal in the frequency domain is considerably different from the signals shown in
Figure 5a and
Figure 6c. That is, the frequency domain distribution shown in
Figure 9c confirms the presence of low-frequency components, such as bias components, similar to the frequency domain distribution of the speckle pattern shown in
Figure 4c. Because the scattered light is used as illumination light in this study, it is considered that a large amount of speckle noise exists within the signal components. To observe more complex fine images, it is necessary to develop a new method that reduces such components [
20].
Another characteristic of this signal in the frequency domain is the presence of several protruding signals radially from the origin of the frequency. This signal is characterized by the fact that the letter “K” in the alphabet is composed of elements of finite length and width, and it has inherent directivity. In order to use this method in bio-related fields, 2D analysis will be performed on images with directional and branch structure shapes, such as fibrous and vascular, so it is necessary to handle such directional elements as well. Therefore, the meaning of the image for these protrusions was examined by performing a Fourier transform of the alphabet K in the Gothic font. The results are shown in
Figure 10. Because the actual measured character shown in
Figure 9a was composed of line segments using an electronic drawing machine, it was considered to be a sufficient object to discuss the characteristics of the character K, although it is a slightly different font, and the characteristics of the same were examined here.
The angles between the line segments as components are shown in
Figure 10a. When this character is subjected to the Fourier transform, it is clear that the character image of K has a protruding component with a characteristic radial angle from the origin in the frequency domain, as shown in
Figure 10b. Furthermore, as shown in
Figure 10b, the three directional protruding components are extracted as the passband surrounded by the dashed lines of the 2D filter (half of passing length is 100 period/1024 pixel, half of passing width is 1 period/1024 pixel), and the inverse Fourier transform is transformed to reconstruct the original image, as shown in
Figure 10c.
In
Figure 10b, if only passbands (1) and (2) are extracted, and if only passbands (1) and (3) are extracted, the inverse Fourier transform yields the results shown in
Figure 10d,e, respectively. Clearly, the information of passband (3) is missing in
Figure 10d, and the information of passband (2) is missing in
Figure 10e; therefore, the respective line segment components cannot be recovered.
Furthermore, the character shown in
Figure 11a, which is a 90° rotation of the character shown in
Figure 10a, was investigated in the same manner as in
Figure 10. When the character shown in
Figure 11a is subjected to the Fourier transform, the signal components in the frequency domain, as shown in
Figure 11b, can be confirmed. Moreover, the information for each line segment forming the character is a rotated version of the result in
Figure 10b. The 2D filter is created for the radial protrusion signal components shown in
Figure 11b to collect information on all the components of the character, and the inverse Fourier transform can be performed to reproduce the original figure, as shown in
Figure 11c.
Next,
Figure 11d shows the result of the inverse Fourier transform when the 2D filter shown in
Figure 10b is directly applied to the frequency domain information shown in
Figure 11b. It can be observed that even if three line segments are identical, if a filter with characteristics different from the original character figure information is used, the original character figure cannot be recovered, as shown in
Figure 11d. That is, it can be confirmed that the original graphic as an observation object cannot be accurately reproduced unless the information related to the original graphic information itself is extracted from the image information by a filtering process to remove noise.
This means that if the components of the alphabet K in
Figure 10a are (1), (2), and (3), each protrusion signal in
Figure 10b must be filtered precisely for each component of the alphabet to reconstruct the image accurately.
Now that the location of the information in the frequency domain is clear, the next step is to measure the angle of the projected component in the frequency domain shown in
Figure 9c, as shown in
Figure 12a, and filter the specklegram as shown in
Figure 3(5) using a filter with a 2D passband shown in
Figure 12b, and processed as in
Figure 3(6,7), the result shown in
Figure 12c is obtained as a shape result of integrating the phase distribution. Although there is some distortion, the letter K can be confirmed.
Although the scale of the character, 1400 nm in width and 2800 nm in height, as confirmed in the SEM image was also confirmed in the measurement results, the width of the line as a component was 300 nm; however, in the measurement results, it was from 500 to 550 nm.
In the case of
Figure 12c, multiple ovals connect the line segments as components, implying that multiple speckles are connected to form a character. In the speckle image shown in
Figure 9b, it can also be confirmed that multiple speckles with high luminance levels are connected. As reported in [
11], when a single speckle was used to record a single microsphere, the shape of the individual microspheres could be detected when the phase distribution was detected with a single speckle, even if multiple silica spheres were connected. However, when the structure is observed as an aggregate of multiple speckles, it is necessary to further investigate the extraction of the phase information recorded in individual speckles while maintaining continuity.
3.2. Results for the Case of Characters of a Scale beyond the Diffraction Limit
As in the previous section, to investigate the usefulness of the measurement method, it was also applied to smaller characters beyond the diffraction limit. The measurement object is the letter K, as shown in
Figure 13a. The size of the letter was measured using the SEM image shown in
Figure 13a. The width and height of the letter were 600 and 1350 nm, respectively, while the diffraction limit of the measurement system was 660 nm. The width of the line segments of the three components of the character was 100 nm.
Figure 13b shows the speckle pattern of the area with 2D coordinates based on the marks in the SEM image where the character is supposed to be located, as the image of the character K beyond the diffraction limit cannot be observed visually, and the same image area as the SEM image was processed by this method.
In this case, the carrier fringes were also present, and these fringes were used to remove the bias component in the speckle pattern. The specklegram is detected according to the processing shown in
Figure 3, as in the previous section, and the result of measuring the shape using a 2D filter is shown in
Figure 13c. In this case, the image was not composed of multiple speckle patterns, as shown in
Figure 9b, and phase detection was performed within a single speckle.
Figure 13d shows the contour image of
Figure 13c. The shape of the letter K can be confirmed as a contour line in
Figure 13d, although the measurement result is slightly enlarged compared to the SEM image shown in
Figure 13a. The line width of the line segment, which is a component of the letter, was detected at approximately 120 nm in the contour image.
Figure 14a shows a detailed view of the A-A’ cross-section of the letter K shown in
Figure 13c,d. The line width of 120 nm, confirmed by the contour lines, is approximately near the top, and the actual line width is considered to be wider. A depth of approximately 36.4 nm was observed in the depth direction of the grooves forming the letters. The actual groove depth of the letters was 250 nm. Therefore,
Figure 14b shows the phase distribution of the specklegram before integration to obtain the shape. This is also shown in the A-A’ cross-section. The interval between the points of the maximum and minimum values of the phase distribution corresponding to the inflection points of the cross-section of the line segment was 240 nm, and the width of the line segment observed as 100 nm in the SEM image is considered to have been expanded to approximately 240 nm.
However, the phase difference in the speckle can be detected as 0.089 rad for a line segment with a line width of 100 nm using the speckle interferometry technique used in this study, and the absolute minimum value per pixel of the phase change in the bottom region near 400 nm as the position of the phase distribution shown in
Figure 14b is 3.09 × 10
−3 rad/pixel. In fact, the resolution of the phase analysis may not be that high; however, if the phase resolution is 0.01 rad/pixel, which is three times higher than that, and the wavelength is 671 nm, it can be assumed that a shape height of 1 nm/pixel (=671 × 0.01/6.28) can be detected. In this case, it is necessary to set the measurement object within the depth of the focus under a perfect optical system.
As shown in
Figure 14b, it can be confirmed that this method, which detects the change rate of the phase with high resolution, is effective in observing the shape of an object, such as an alphabet that exceeds the diffraction limit. This means that it is possible to detect the shape of an object that could not be analyzed using conventional methods based on the intensity distribution of the captured image. In any case, a major challenge for the future will be to design a 2D filter that can efficiently reduce the noise component in a randomly shaped 2D image.
In the case of a branch-structured object with directional characteristics, the prominent signal components appear in the frequency domain. This indicates that a filter with a passband for the protruding signal is necessary. However, for objects that exist independently and randomly, such as the microspheres treated in the previous paper [
11], a filter parallel to the x-axis direction in the frequency domain used in the one-dimensional processing was observed to be effective. For directional periodic structures, a filter such as the one in
Figure 6d is also useful. Furthermore, because the Fourier transform is a linear operation, it is not necessary to set up a filter with a passband for all components at once. The development of filtering techniques by overlapping several patterns is required. It is clear that these techniques need to be developed in order to process more complex two-dimensional structures in the future.
When shape analysis is based on phase analysis using speckle interferometer technology, it is supposed that the use of a perfect optical system may make it possible to observe small areas that greatly exceed the diffraction limit problem in the traditional concept, which is caused by handling the intensity distribution of light.