Understanding the Frying Process of Plant-Based Foods Pretreated with Pulsed Electric Fields Using Frying Models
Abstract
:1. Introduction
2. Frying Process of Food Materials
2.1. Heat Transfer
2.2. Mass Transfer
2.2.1. Water Transfer
2.2.2. Oil Transfer
2.3. Momentum Transfer
3. Changes in the Chemical Constituents of Plant Food Material during Frying
3.1. Maillard Reaction
3.2. Starch Swelling and Gelatinisation
4. An Overview of the Quality Parameters of Fried PEF-Treated Plant Food Materials
4.1. Colour
4.2. Moisture Content
4.3. Oil Uptake
4.4. Texture
4.4.1. Crispness
4.4.2. Porosity
4.4.3. Shrinkage
4.5. Toxic Compounds
5. The Use of Frying Models to Describe the Frying Process of PEF-Treated Plant Materials
5.1. Physical Models to Describe Heat, Mass and Momentum Transfers
5.2. Observational Models for Quality Prediction of PEF-Treated Fried Foods
5.3. Kinetic Models for Predicting the Rate of Frying Reactions after PEF Treatment
6. Concluding Remarks and Future Directions
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Plant | Experimental Setup | PEF Parameters | Frying Parameters | Quality Parameters | Key Findings | References |
---|---|---|---|---|---|---|
Potato | PEF treatment was applied on peeled potatoes in cube form with dimension of 2 × 2 × 2 cm, followed by frying | E = 0.75, 2.50 kV/cm, N = 810, 9000 pulses, W = 18.9 kJ/kg, t = N/A, f = N/A, τ = N/A | Temperature = 190 °C, Frying time = 1 min | Weight, Moisture, Drip loss, Colour, Texture, and Oil content (fried) | Before frying: Moisture content=, Texture: peak force↓, Colour: lightness↓, a* ↑ After frying: Moisture content=, Texture: peak force=, Colour: lightness↑, a* ↓, Oil content ↓ | [13] |
Potato | Whole unpeeled potatoes were PEF-treated and then cut into 9 mm straight fries, followed by blanching, hot-air drying and finally par-frying | E = 1.0 kV/cm, N = N/A,W = 0.05, 0.2, 0.8, 1.0 kJ/kg, t = N/A, f = 1 Hz, τ = 75 μs | N/A | Cell disintegration index, Cutting force, Peeling loss, Feathering, Starch loss during cutting, and Fat uptake (par-frying) | Before frying:Cell disintegration index↑, Cutting force↓, Peeling loss= After cutting: Feathering↓, Starch loss↓ After frying: Fat content↓ | [12] |
Potato | Whole peeled potatoes were PEF-treated and then cut into 10 × 10 × 40 mm strips, followed by drying (100 °C for 10 min) and finally frying | E = 1.5, 2.5, 5 kV/cm, N = N/A, W = N/A, t = N/A, f = 2 Hz, τ = 100, 400 μs | Temperature = 190 °C Frying time = 3 min | Microscopic visualisation, Sugar content (sucrose, D-glucose, D- fructose) (before frying), Salt uptake (before frying), Drying efficiency (before frying), and Fat uptake (fried) | Before frying: Cell wall is affected, Sugar content↓, Conductivity and uptake of sodium chloride↑ After drying: Water content↓ After frying: Fat uptake↓ | [30] |
Potato | PEF treatment was applied on peeled potatoes in slice form with thickness of 1.5 mm, followed by frying | E = 1.5 kV/cm, N = 1000 pulses, W = N/A, t = 10 ms, f = 100 Hz, τ = 10 μs | Temperature = 175 °C Frying time = 3 min | Colour, Texture, and Acrylamide | After frying: Colour: hue angle↑, Texture: firmness↓, crispness↓, Acrylamide↓ | [49] |
Potato | PEF treatment was applied on potatoes in disk form with 25 mm diameter and 2.5 mm thickness, followed by vacuum drying (40–70 °C, up to 7200 s) and finally frying at low temperature for long time | E = 0.6 kV/cm, N = 10, 100 pulses, W = N/A, t = 10 ms, f = N/A, τ = 100 μs | Temperature = 130 °C * Frying time = Kinetic approach, up to 1400 s | Texture, Moisture content, and Oil uptake | After frying: Texture: firmness↑, peak force↑, Oil uptake↓ | [14] |
Potato | PEF treatment was applied on potatoes in disk form with and after cutting into disk form with 25 mm diameter and 2.5 mm thickness, followed by convective air drying (50 °C, up to 2000 s) and finally frying | E = 0.6 kV/cm, N = 10, 100 pulses, W = N/A, t = 10 ms, f = N/A, τ = 100 μs | Temperature = 130 °C * Frying time = Kinetic approach, up to 2000 s | Water content, Oil uptake, and Texture | After frying: Effective moisture diffusivity↑, Water content↓, Oil uptake↓, Texture: peak force↑ | [59] |
Plant | Product Dimensions and Pretreatment | Frying Parameters | Model Type | Key Findings | References |
---|---|---|---|---|---|
Potato | Cylinder: 0.006 m diameter × 0.006 m length | T = 160, 190 and 220 °C; t = Kinetic approach, up to 240 s | A fractional conversion first-order kinetic and Arrhenius model | A two-stage rate process (the rapid and slow process) was found to describe the mechanisms of the water loss during frying. | [29] |
Potato | Strips: 20 mm × 7 mm × 7 mm Preheating: 70 °C for 2 h | T = 135, 160, 175 and 190 °C; t = Kinetic approach, up to 12 min | An exponential decay and Arrhenius model | A high level of acrylamide was volatilised during frying, where acrylamide was detected in French fries, frying oil and air. | [87] |
Potato | Slices: 2 mm thickness, 50 mm diameter | T = 170, 180 and 190 °C; t = 200–300 s; Location in the fryer: centre, 0.3 mm off-centre and 0.75 mm off-centre | A simple moving boundary model (Note: The core temperature was defined as a value of a region rather than a point) | The model was able to predict the temperature at different locations of the potato slice. The model considered the effect of varying convection heat transfer coefficients of oil. | [79] |
Potato | 2,3, 25.4 mm thick chip | T = 170, 180 °C; t = 50–800 s | A one-dimensional core-crust moving boundary model | The model was able to describe deep fat frying, air-drying, freeze drying, steam drying and spray drying. | [42] |
Potato | 2, 3, 4, 5, 6, 25.4 mm thick potato chips | T = 180 °C; t = 240 and 540 s | A one-dimensional moving boundary model | The frying process of multidimensional geometry for other food-types can be described with this model. The numerical finite difference method required the computation to start with the presence of two regions (crust and core). This was achieved by approximating the time required to form a thin layer of crust. | [78] |
Potato | 12 mm thick potato slices with an average diameter of 50 mm | T = 158 °C; t = 3300 s | A one-dimensional core-crust moving boundary model based on quasi-steady state analysis | The model showed the existence of a moving interface that recedes towards the core of the samples as time progresses during frying, freeze-drying and air-drying. | [88] |
Potato | Uniform cylinders of three different diameters: 8.5, 10.5, and 14 mm | T = 140, 160, and 180 °C; t = 20, 40, 60, 120, and 180 s | A cylindrical crust-core frying model | A Nusselt relationship was applied for cylindrical bodies to describe the release of vapour bubbles during the frying process. The characteristic length and velocity for the Reynolds number were taken as the average diameter of the vapour bubbles and vapour bubble release frequency multiplied with the bubble diameter, respectively. | [80] |
Potato | Slices: thickness 1.5 mm | Frying pressures and T: 1.33 kPa (118, 125, 140 °C), 9.89 kPa (118, 132, 144 °C), 16.7 kPa (118, 132, 144 ℃), and 101 kPa (150, 165, 180 °C) | A multiphase porous media model | Core pressure of potato slices reached approximately 40 kPa higher than the surface. Acrylamide formation was modelled on chip temperature rather than oil temperature. | [85] |
Potato | Strips: 1.2 cm × 1.2 cm × 4 cm Coating with alginate gum: 0, 1, 1.5, and 2% | T = 170 °C; t = 590, 180, 270, and 360 s; | A 3D model | Effects of 0–2% alginate and four locations of potatoes on variables were studied. Moisture content and oil uptake in the coated samples were found to be significantly reduced. | [89] |
Potato | Cylinders: 50 mm length, 8.5, 10.5, 14 mm diameter Soaked for 10 min in tap water | T = 140, 160, and 180 °C; t = 20, 40, 60, 120, and 180 s. | A pore inactivation model | The model was able to describe the overall trend of oil uptake compared to linear model. The model assumed that the moisture vapour from the porous crust inhibits oil migration. | [90] |
Mushroom | Disk-shaped slices of 8 mm in thickness and 30 mm in diameter Osmotic dehydration (5 and 10%) and gum coating (2%) | T = 150, 170, and 180 °C; t = 0.5, 1, 2, 3, 4 min | A genetic algorithm–artificial neural network model (GA–ANN) | GA–ANN model was able to provide an accurate prediction for moisture and oil contents of fried mushroom. | [91] |
Model Types | Mass Transfer | Heat Transfer | Momentum Transfer |
---|---|---|---|
Diffusion-based frying model | Fick’s law of diffusion | Arrhenius equation | N/A |
Crust-core moving boundary model | 1. Core region: Mass balance equation; Fick’s law of diffusion 2. Crust region: Mass balance equation; Idea gas law; Clausius–Clapeon equation | 1. Initial heating period in both core and crust regions: Fourier’s equation 2. After crust formation: Core region: Fourier’s equation Crust region: modified Fourier’s equation including heat exchange and water vapour | N/A |
Multiphase porous media model | 1. Liquid: Mass balance equation; capillarity pressure (Kelvin’s law/ Flory–Rehner theory/Darcy’s law); gas pressure due to evaporation or gas release (Darcy’s law) 2. Gas (Vapour or air): Mass balance equation; molecular diffusion (Fick’s law); gas pressure (Darcy’s law) 3. Phase change of water: Hertz–Knudsen equation/Volume fraction continuity | Solid, liquid and gas: Energy balance equation (Fourier’s law of heat conduction) | Liquid and gas: Conservation of momentum; Darcy’s law (low permeability); Navier–Stokes equation; continuity equation |
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Xu, Z.; Leong, S.Y.; Farid, M.; Silcock, P.; Bremer, P.; Oey, I. Understanding the Frying Process of Plant-Based Foods Pretreated with Pulsed Electric Fields Using Frying Models. Foods 2020, 9, 949. https://doi.org/10.3390/foods9070949
Xu Z, Leong SY, Farid M, Silcock P, Bremer P, Oey I. Understanding the Frying Process of Plant-Based Foods Pretreated with Pulsed Electric Fields Using Frying Models. Foods. 2020; 9(7):949. https://doi.org/10.3390/foods9070949
Chicago/Turabian StyleXu, Zihan, Sze Ying Leong, Mohammed Farid, Patrick Silcock, Phil Bremer, and Indrawati Oey. 2020. "Understanding the Frying Process of Plant-Based Foods Pretreated with Pulsed Electric Fields Using Frying Models" Foods 9, no. 7: 949. https://doi.org/10.3390/foods9070949
APA StyleXu, Z., Leong, S. Y., Farid, M., Silcock, P., Bremer, P., & Oey, I. (2020). Understanding the Frying Process of Plant-Based Foods Pretreated with Pulsed Electric Fields Using Frying Models. Foods, 9(7), 949. https://doi.org/10.3390/foods9070949