1. Introduction
Cookies are a popular bakery product for most consumers, including children and the elderly. Its popularity is due to its ready-to-eat nature, convenience, rich shapes and tastes, relatively longer shelf-life, and ability to serve as a vehicle for various nutrients and supplements [
1,
2,
3]. However, cookies usually contain a high amount of fat and sugar, leading to high calories. Moreover, most cookies are made from refined wheat flour with a low nutrient density. The most typical nutrient deficiencies are lysine and dietary fiber [
4]. With the increasing awareness of the link between diet and health, health and conveniences are the two major factors in the current development of snacks and various products [
5]. Thus, multigrain foods rich in dietary fiber have become a new trend in improving the nutritional value of food [
6,
7].
Black soybean is an important variety of coarse grains that contains rich dietary fibers, proteins, vitamins, micronutrients, and lysine. It has many physiological functions, including antioxidative capacity, risk reduction in obesity, diabetes, hypercholesterolemia, coronary heart diseases, and other diseases [
5,
8]. Thus, the application of black soybean in cookies is of great significance in improving the nutrition of cookies. In previous studies, the effect of black soybean flour particle size on dough characteristics of mix powder and wheat flour and the digestibility, physicochemical and sensory characteristics of cookies were investigated. The results showed that the cookie samples containing coarse black soybean flour had lower rapidly digestible starch (RDS) and higher slowly digestible starch (SDS) and resistant starch (RS). Based on the physicochemical quality and sensory evaluation of the cookies, the superfine black soybean flour was more suitable for producing high-quality cookies. Thus, how to enhance the RDS and RS content of superfine black soybean flour cookies needs to be further studied, thus achieving higher sensory quality and nutritional characteristics of black soybean cookies.
Heat-moisture treatment (HMT) is a physical modification method used to change the physicochemical properties of starch. It is the process in which the starch is heat-treated at a low moisture content and a relatively high temperature [
9]. Many studies have reported that the structural and physicochemical properties of starches are affected by HMT. In addition, HMT directly affects the digestibility of starches through SDS and RS formation and reduction in RDS, which is extremely important for providing health benefits to consumers. Rizkalla [
10] found that consumption of foods rich in SDS and RS resulted in a low GI diet, which was beneficial to improving glycemic control and decreasing the incidence and prevalence of diabetes and cardiovascular disease. These benefits could be attributed to the effects of SDS and RS on satiety, physical performance, lower blood lipid levels, and insulin resistance, as they reduce the stress on regulatory systems related to glucose homeostasis [
11]. To meet the health requirements of consumers, it is necessary to develop foods rich in SDS and RS contents. Many studies have examined the variations in starch digestibility and the physicochemical properties before and after HMT. Na et al. [
12] revealed that the hydrothermal treatment of sweet potato starch significantly increased the SDS and RS content. Tan et al. [
9] reported that the SDS content of HMT-breadfruit starch was 13.24%, which was 10.25% higher than that of native starch. Furthermore, their study proposed that the increased enzyme resistance may be attributed to a more compact granule structure and the rearrangement of molecular chains. However, there are limited studies on the increasing SDS and RS of mix powder (wheat flour-black soybean flour) by HMT. Detailed reports on the incorporation of HMT-mix powder in cookies are also lacking, and how the HMT affected the processing characteristics of the mix powder and the physicochemical properties of cookies is still unknown, limiting the application of HMT on mix powder of wheat flour and black soybean flour.
Thus, in this study, HMT was used to process mix powder of wheat flour and superfine black soybean powder. The physicochemical properties of mix powder and the structure of the dough were analyzed, as well as the physical characteristics, texture, in vitro starch digestibility, and nutritional properties of the cookies. This study aims to decrease the starch digestibility of black soybean cookies, while maintaining the texture of the cookies, which is of great significance to consumers of obesity diseases and other chronic diseases. The results can provide theoretical guidance for the deep processing of black soybeans and the development of high-quality and low-digestibility black soybean cookies with HMT-black soybean flour.
2. Materials and Methods
2.1. Materials
Wheat flour and black soybeans were purchased from a local market, and the superfine black soybean flour was prepared using a high-energy nano-impact mill (CJM-SY-B, Qinhuangdao Taiji Ring Nano-Products Co., Ltd., Qinhuangdao, China). Mix powder was obtained by replacing wheat flour with 35% superfine black soybean flour. The porcine pancreas α-amylase (P7545, 8 × USP) and amyloglucosidase (A7095 ≥ 300 U/mL) were obtained from Sigma–Aldrich Co. (St. Louis, MO, USA). All other chemicals were of analytical grade.
2.2. Heat-Moisture Treatment (HMT)
The HMT of wheat and black soybean mix powder was conducted referring to Wang et al. [
13] with some modifications. The moisture level of the mix powder sample was adjusted to 25%, and the sample was equilibrated at 4 °C for 24 h. Then, 30 g of the sample was sealed in a 500 mL screwed stainless-steel reactor. The reactor was transferred into an oil bath equipped with a magnetic stirrer, and the HMT was conducted at 120 °C for 4 h, with continuous stirring to ensure uniform heating. After cooling, the HMT-modified mix powder sample was removed from the containers and subsequently dried at 40 °C to achieve a uniform moisture content. The HMT-modified mix powder sample was obtained after grinding and was labeled as HMT-mix powder.
2.3. Proximate Composition Analysis
The ash, total protein, fat, and total dietary fiber content of wheat flour, mix powder, and HMT-mix powder were determined using standard AACC (2000) methods [
14]. The nitrogen content was determined using an automatic Kieldahl apparatus (Kjeltec™ 8400, Foss Inc., Hoganas, Sweden), and the nitrogen conversion coefficient was set to 6.25. A moisture analyzer (MA35, Sartorius Stedim Biotech GmbH, Goettingen, Germany) was used to analyze the moisture content of the samples.
2.4. X-ray Diffraction and Relative Crystallinity
X-ray diffraction patterns of flour samples were obtained with the X-ray diffractometer (TTRIII, Rigaku, Japan) at 40 kV and 80 mA. The diffraction angle (2θ) scanning region range was 4°–50°, and the rate was 1°/min. The crystalline peak area and amorphous area were separated by PeakFit software (Version 4.12, Systat Software Inc., San Jose, CA, USA). The relative crystallinity of the samples was calculated as the ratio of the crystalline peak area to the total diffraction area [
15].
2.5. Water Retention Capacity, Lactic Acid Retention Capacity, and Oil Binding Capacity
The water retention capacity (WRC), lactic acid retention capacity (LARC), and oil binding capacity (OBC) of wheat flour, mix powder, and HMT-mix powder were determined by the method described by Cappa et al. [
8]. Briefly, 3 g of mixed powder samples were weighed and transferred to a 50 mL centrifuge tube. Next, 30 mL of water, lactic acid (5.0%,
w/
w), and maize oil were added to determine the WRC, LARC, and OBC, respectively. The mixtures were vigorously shaken for 10 s. After that, the tubes were incubated in a 30 °C water bath for 30 min, shaken for 5 s every 10 min, and then centrifuged at 3000×
g for 10 min to remove the supernatant. Centrifuge tubes with precipitate were weighed, and the WRC, LARC, and OBC values were calculated as the weight of the solvent contained in the sample. The formula is as follows:
2.6. Thermal Properties
The thermal properties of the wheat flour, mix powder, and HMT-mix powder were measured using a differential scanning calorimeter (Model DSC3, Mettler-Toledo, Greifensee, Switzerland). The method was referred to Yang et al. [
15] with some modifications. Briefly, 3 mg of starch and 9 μL of distilled water were added into an aluminum pan and hermetically sealed. After equilibration at room temperature for 24 h, the samples were heated from 20 °C to 120 °C at 5 °C min
−1 using an empty pan. The gelatinization temperature at onset (To), peak (Tp), and end (Tc) and gelatinization enthalpy (ΔH) were calculated based on the thermogram.
2.7. Scanning Electron Microscopy (SEM)
The surface morphology of wheat flour, mix powder, HMT-mix powder, and their doughs were observed under cold field-emission scanning electron microscopy (EVO-18, Carl Zeiss, Jena, Germany). For the dough preparation, wheat flour, mix powder, and HMT-mix powder were separately mixed with water, and the dough was prepared by stirring the flour at 50 rpm for 10 min in a dough mixer (SJJ-D08G1, Little Bear Electric Appliance Co., Ltd., Guangdong, China). Then, the dough was freeze-dried and cut into small pieces [
16]. The flour and dough samples were attached to double-sided tape mounted on an aluminum stub and sputter-coated with a thin layer of platinum under a vacuum. The examination was conducted at an accelerating voltage of 20.0 kV.
2.8. Determination of Free Sulfhydryl Groups and Disulfide Bonds
The determination of free sulfhydryl groups (-SH) in the gluten was performed according to the spectrophotometric assay method reported by Bressiani et al. [
17] and Cao et al. [
18]. The dough sample was freeze-dried and ground (75 mg) to determine the content of free SH and total SH. The contents of free SH, total SH, and S–S were calculated using the following formulas:
where
A412 means the absorbance at 412 nm;
D means the dilution factor (
D1 is 5.02 and
D2 is 10);
C denotes the sample concentration in mg/mL.
2.9. Fourier Transform Infrared Spectroscopy (FTIR) Analysis
The secondary structures of the gluten were studied by an FTIR spectrometer (IS50, Thermo Nicolet Corporation, Waltham, MA, USA), according to the method described by Xu et al. [
16]. After lyophilization and grinding, the powdered samples were mixed with anhydrous KBr (1:100,
w/
w) and compressed into thin disk-shaped pellets. FTIR spectra were recorded from 4000 to 400 cm
−1 with a resolution of 4 cm
−1.
2.10. Preparation of Cookies
Cookies were separately prepared using wheat flour, mix powder, and HMT-mix powder. The cookies were produced using the method reported by Sulieman et al. [
19] with a slight modification. The basic dough formula (based on 100 g of flour) for making cookies was as follows: 16.0 mL of water, 20.0 g of sugar, 14.0 g of vegetable oil, 14.0 g of margarine, 0.3 g of salt, 0.3 g of ammonium bicarbonate, and 0.2 g of sodium bicarbonate. All baking ingredients and water were weighed into a stainless-steel bowl and manually mixed for 15 min to obtain a homogeneous cream system. Then, all the flour was subsequently added and mixed in a 300 g pin mixer (Brabender, Duisburg, Germany) at 25 °C for 5 min at the speed of 6000 rpm to form a homogenous dough. The dough was pressed into 3.0 mm thickness pieces and rotated and shaped in circular molds with 65 mm diameter and 3.5 mm depth. Cookies were baked in an oven (Mondial Forni, Verona, Italy) at 200 °C for 13 min, then cooled to room temperature and packaged in sealed polyethylene bags for further physicochemical, structure, and sensory analysis.
2.11. Amino Acid Composition and Evaluation
The amino acid composition of the cookie samples was measured by Amino Acids Automatic Analyzer (Hitachi Ltd. L-8900, Tokyo, Japan) following the method described by Zhao, Mu, and Sun [
20] with few modifications. Briefly, 80 mg powdered cookie was mixed with 10 mL of 6 N HCl in a Pyrex test tube and subjected to nitrogen sweeping for 1 min. Then, the test tube was sealed and heated for 24 h at 110 °C to prepare the hydrolysate. The hydrolysate was filtered through 0.2 μm filter membranes and dried at 60 °C under vacuum conditions. The dry hydrolysate was dissolved in 1 mL of 0.02 N HCl and then analyzed with 20 μL of the solution. Protein quality was evaluated by amino acid score (AAS), which was calculated by comparing the essential amino acid (EAA) content in the cookies’ protein with the FAO/ WHO 2007 recommendations. The suggested levels of each EAA (mg/g) were as follows: lysine, 4.5; leucine, 5.9; valine, 3.9; histidine, 1.5; threonine, 2.3; isoleucine, 3.0; methionine, 1.6; phenylalanine, 3.0.
2.12. Physical Characteristics Evaluation of Cookies
The physical parameters of the cookies, such as weight, diameter, thickness, spread ratio, density, and baking loss, were determined according to the method reported by Sulieman et al. [
19] and Hera et al. [
21].
2.13. In Vitro Starch Digestibility
The cookies were ground into powders to determine the in vitro starch digestibility. The enzymatic hydrolysis of the cookies was determined as described by Yang et al. [
15].
The fractions of RDS, SDS, and RS were calculated by the following formulas:
where
G20 represents the glucose released after 20 min;
G120 represents glucose released after 120 min;
G0 represents free glucose.
2.14. Textural Properties Measurements
The textural properties of the cookies were determined by texture profile analysis using a CT3 texture analyzer (Stable Micro systems Ltd., Godalming, UK) with a TA39 probe. The test parameters were set as follows: the pre-test speed, test speed, and post-test speed were 1 mm/s; the degree of compression was 50%; the dwell time between two compressions was 2 s, and cycled twice. The TextureLoader software was used for data collection and processing. The hardness, fracturability, gumminess, and chewiness were recorded.
2.15. Statistical Analysis
All analyses were conducted in triplicate using SPSS 17.0 (SPSS Inc., Chicago, IL, USA). Significant differences were determined by comparing the means using Duncan’s multiple range test at a significance level of p < 0.05.
4. Conclusions
In this study, HMT was used to treat the mix-powder of wheat flour and black soybean to improve the nutritional value and reduce the starch digestibility of cookies. The physicochemical properties, structural characteristics of the flour samples and corresponding dough, and physical, nutritional, and textural properties of the cookies were investigated. The results showed that HMT could significantly vary the properties and structure of the dough and cookies. After HMT, the water retention, lactic acid retention capacity, and oil binding capacity of the mix powder dramatically increased. The gelatinization temperature (To, Tp and Tc) increased by approximately 10 °C, while ΔH decreased. The morphology and size of the granules were not affected by HMT, but some cracks and pores appeared on the HMT-mix powder granules and HMT-mix powder dough, respectively. HMT facilitated the formation of disulfide bonds and improved the stability of the dough. The amino acid analysis showed that HMT significantly increased the chemical score of the cookies. It increased from 12.35% in mix powder-cookies to 19.64% in HMT-mix powder cookies. Notably, HMT dramatically decreased the in vitro digestion characteristics of starch. These results suggest that HMT can be used as an effective ‘green’ process for increasing the total SDS content, RS content, and chemical score of cookies with superfine black soybean flour. In addition, HMT can effectively improve the nutritional value of cookies without negative effects on the dough’s processing properties and the cookies’ physical properties. Therefore, this study can provide guidance for the applications of HMT-superfine black soybean flour in baked foods. Considering that starch is the main component of all ingredients (wheat flour and mix powders) in this paper, their starch digestibility was emphasized; while protein was another important component, its role in the whole digestion process was unfortunately ignored, which is worthy of further study as one of the research directions.