1. Introduction
Hydrogels have attracted attention over the last 50 years as an effective and easy-to-apply drug delivery system owing to their favorable properties of absorbing large amounts of water [
1]. The hydrogel polymeric structure can be modified to obtain the desired functionality, such as spontaneous response to temperature [
2,
3]. Temperature-responsive hydrogel is useful as a dermal drug delivery system because it shows a transition in its phase at a particular temperature, causing a sudden change in solubility [
4]. Pluronic F127 (PF127) is a temperature-responsive polymer with potential use in the synthesis of temperature-responsive hydrogels. PF127 polymer is in sol-phase below the phase-transition temperature and changes to gel-phase upon increasing the temperature above the phase-transition temperature [
5]. Owing to this phase transition characteristic, the formulation of temperature-responsive hydrogel could be designed such that the temperature-responsive hydrogel is in sol-phase at room temperature to fill the wound surface and transforms into a rigid hydrogel at the temperature of the human body. The rigid temperature-responsive hydrogel at human body temperature acts like a solid artificial barrier with a sustained release feature. Moreover, PF127 as a wound dressing could be used as a cleaner to remove dead tissues and/or debris that are generated from the wound [
6]. PF127 also exhibits surfactant properties—this can help in improving the interactions with hydrophobic drugs and cell membranes owing to PF127′s hydrophobic and hydrophilic domains; thus, it plays a vital role in drug delivery systems [
7,
8]. However, despite the multiple benefits of PF127, it cannot stand alone for hydrogel formation because of its poor mechanical properties [
9] To circumvent these problems, other polymers (synthetic or natural) have to be added into the hydrogel network to enhance its mechanical strength.
Unfortunately, petroleum-based and synthetic cellulose-added polymers used in hydrogel synthesis are expensive, highly toxic, and non-biodegradable [
10,
11]. The hydrogels from these base materials can create environmental problems related to waste disposal after usage [
12]. Therefore, with the purpose of protecting the environment, as well as reducing environmental impacts, additional efforts should be made to find a sustainable means of developing a natural and environmental friendly hydrogel to substitute for current synthetic polymer-based hydrogels for different applications, such as drug delivery systems [
13]. Recent advances in the utilisation of biocellulose extracted from agricultural wastes has greatly expanded the avenues for hydrogel synthesis. However, the synthesis processes for biocellulose hydrogels involve the use of toxic cross-linkers; unreacted toxic cross-linkers retained in the hydrogel matrix may cause skin irritation and sensitisation during application. In addition, although biocellulose hydrogel is easier to administer compared to conventional drug delivery systems, its flat stagnant sheet structure is not able to cover uneven wound/burn surfaces completely, creating risk of site infection. Furthermore, stagnant sheet biocellulose hydrogels have the drawbacks of a complicated drug loading process, low holding, and difficult drug release control kinetics for application as a drug delivery system. Therefore, the synthesis of functionalised biocellulose hydrogels using a green chemical process, which can easily flow at body temperature, with sustained release properties with respect to the temperature stimulus, are required for better drug delivery system development.
It has been estimated that 75% of deaths in patients with burns are due to infection [
14]. Every year, more than 180,000 people die due to burn wounds in low- to middle-income countries [
15]. Although many therapeutic treatments have been introduced for wound healing with significant advances in wound care and treatment, incidence and death rates have increased, due to a large extent to ensuing microbial infections in patients with burns. Silver sulfadiazine (SSD), combining sulfadiazine with silver, is widely employed as an antibacterial agent for burn management [
16]. The antimicrobial activity of SSD develops by the degradation of SSD molecules into sulfadiazine and silver ions. The silver ion of the SSD interrupts the triphosphate synthesis in the bacteria, whereas the sulfadiazine inhibits the synthesis of folic acid in the bacteria. Folic acid plays an essential role in the growth and reproduction of bacteria [
17]. Once the bacteria’s synthesis of folic acid is inhibited by sulfadiazine, the DNA replication of the bacteria is also inhibited, which results in interference with the replication of the bacteria, followed by bacteria cell death.
Generally, the temperature-responsive hydrogel′s properties and performance are influenced by the concentration of polymers in its matrix [
18]. The most important factor for the sol-to-gel transition at the phase-transition temperature, also known as the lower critical solution temperature (LCST), is the temperature-responsive polymer concentration. At low PF127, the weight percent in the temperature-responsive hydrogel formulation will prevent micelle formation of PF127 unimers, so gelation will not occur [
19]. On the other hand, a higher PF127 percent in the temperature-responsive hydrogel means more micelles are produced, which will lead to the aggregation of unimers of PF127, promoting the formation of a solid-like hydrogel at lower temperatures [
20]. The LCST of temperature-responsive hydrogels is also affected by the percentage of biocellulose in the matrix. LCST decreases with increasing biocellulose weight percent [
20]. Apart from LCST, temperature-responsive hydrogel composition affects its mechanical strength reflected in the storage modulus, the half-life of drug release (t
50%), and the inhibition zone diameter against bacteria. However, there have been few studies on the optimization of temperature-responsive hydrogel formulation by manipulation of its formulation. This optimization is considered vital to engineering design and to ensure superior performance in drug release.
The purpose of the present work was to optimise the formulation of temperature-responsive hydrogels using a response surface methodology (RSM) and to test the toxicity and biocompatibility of the optimised formula. The optimum formulation was determined based on drug delivery performance. Independent process variables, including biocellulose percentage and PF127, were manipulated to optimise the lower critical solution temperature (LCST), storage modulus (G′), t50%, and the inhibition zone diameter against Staphylococcus of the temperature-responsive hydrogel. Furthermore, confirmatory experimental procedures were performed under optimal conditions for comparison with the predicted response. Moreover, to evaluate the toxicity of the optimum temperature-responsive hydrogel, in vitro cytotoxicity testing against human epidermal keratinocyte cells was performed. Finally, in vivo (animal) dermal testing, including dermal sensitization and animal irritation, was performed to evaluate safety and biocompatibility.
3. Conclusions
Optimisation of temperature-responsive hydrogel formulation as a drug delivery system was conducted using RSM via the CCD method. The developed quadratic models, which set the responses of LCST near to the body surface temperature, maximum value of G′, t50%, and maximum inhibition zone diameter, suggested that the optimum temperature-responsive hydrogel formulation was 3.000 w/v% biocellulose percentage and 19.047 w/v% PF127 percentage. Correspondingly, the experimental values of the LCST, G′, t50%, and inhibition zone diameter under the optimum process variables were determined as 28.000 °C, 37.455 kPa, 15.659 h, and 22.388 mm, respectively, with error percentages of −7.692%, 3.479%, 9.327%, and 4.181%, respectively. This was found to be in good agreement with the predicted optimised LCST, G′, t50%, and inhibition zone diameter values according to the mathematical model. This confirmed the validity of the mathematical model developed by RSM in this study to approximate the characterisation and performance of the temperature-responsive hydrogel during drug delivery. Moreover, in vitro cytotoxicity testing against HaCaT cells was performed to evaluate the toxicity of the optimum temperature-responsive hydrogel suggested by RSM. It was found that the SSD-loaded temperature-responsive hydrogel could be a safe replacement for the commercial SSD cream with no toxic effect on the HaCaT cells. Last, but not least, in vivo (animal) dermal testing, including both dermal sensitization and animal irritation, was conducted to evaluate the safety and biocompatibility of the optimised formula. The results of the dermal sensitization revealed that no sensitization effects on the skin of guinea pigs at either 24 h or 48 h following patch removal occurred. In addition, the results of animal irritation testing showed no irreversible alterations on the skin treated with the SSD-loaded temperature-responsive hydrogel throughout the 72 h observation period. The SSD-loaded temperature-responsive hydrogel did not cause an irritant response.
4. Materials and Methods
4.1. Materials
Oil palm empty fruit bunches (OPEFBs) were gathered from a palm oil mill namely Tennamaram, Selangor, Malaysia. Pluronic F127 (PF127) (molecular weight (MW): 12,600 g/mol), dimethylsulfoxide (DMSO), 3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyltetrazolium bromide (MTT), 1-chloro-2,4-dinitrobenzene (DNCB), and sodium lauryl sulfate (SLS) were supplied by Sigma–Aldrich, Hamburg, Germany. SSD was supplied by the Tokyo Chemical Industry, Tokyo, Japan. Human epidermal keratinocyte (HaCaT) cells were purchased from the American Type Culture Collection (ATCC), Virginia, USA. Fetal bovine serum (FBS), penicillin/streptomycin antibiotic, and Dulbecco′s modified Eagle′s medium high glucose (DMEM-HG) were supplied from Thermo Fisher Scientific, Waltham, MA, USA. Ammonia solution (25 v/v%) was supplied by Guangdong Guanghua Sci-Tech Co. Ltd., Shantou, China. Staphylococcus aureus (S. aureus) (ATCC® 6538) was purchased from Microbiologics Inc., Saint Cloud, MN, USA. Nutrient broth and nutrient agar were obtained from HiMedia Laboratories Pvt. Ltd., Ambernath, India. Normal saline was supplied by B. Braun Medical Inc., Melsungen, Germany. Ethanol was purchased from Systerm chemicals, Shah Alam, Malaysia. Finally, sodium dodecyl sulphate (SDS) was provided by the Promega Corporation, Madison, WI, USA. All chemicals were American Chemical Society (ACS) grade and were used as received.
4.1.1. Synthesis of Temperature-Responsive Hydrogel
OPEFBs were the source of biocellulose; the extraction process was performed following the methodology described in our previous study [
36]. Additionally, the temperature-responsive hydrogels were synthesized via a cold method [
20]. Typically, different weight/volume percentage of PF127 was dissolved in deionized water and kept in a refrigerator at 2–8 °C for 20 h until complete dissolution. Following this, pre-determined extracted biocellulose was added into the PF127 solution. The combined solution was then stirred for 7 days at 200 rpm at a temperature between 2–8 °C in order to obtain a homogeneous temperature-responsive hydrogel.
4.1.2. Optimisation of Temperature-Responsive Hydrogel Formulation
RSM was used to determine the optimum formulation of the temperature-responsive hydrogel for its application as a topical drug delivery system. Generally, optimisation by RSM involves three major steps, namely, design of experiments (DOE), model fitting and statistical analysis, and condition optimisation.
4.1.3. DOE
The central composite design (CCD) technique was used with the aid of Design Expert software version 7.0.0 (Stat-Ease Inc., Minneapolis, MN, USA). CCD is a standard, effective, and the most used, design of RSM. It is ideal for estimating the main effects of variables and the interactions between them through a rationalised number of experimental runs, along with the ability to develop a higher polynomial response model with a smaller number of factors [
26].
In this study, two independent process variables, namely, the biocellulose
w/
v% percentage (A) and the PF127
w/
v% percentage (B), were selected as the studied effects. The range of each independent process variables was selected based on our previous study [
20]. An amount of 15–35
w/
v% PF127 was selected due to the temperature-responsive properties of PF127 within this range [
37,
38,
39]. On the other hand, 0–3
w/
v% biocellulose was selected because a homogenous hydrogel solution was not able to be produced once the biocellulose concentration exceeded 3
w/
v%. In this study, 5 levels were used including high level (+1), low level (−1), and centre point (0), in addition to 2 outer points corresponding to (-𝛼) and (+𝛼). Alpha (𝛼) has a maximum value of (2n/4);, it is well-defined as a distance from the centre point, where (n) is the number of independent process variables [
40]. Accordingly, the value of α in this study was 1.41421. In addition, DOE in this study included 6 centre points to reduce the experimental error. There were 14 experimental runs in total.
Table 11 shows the ranges of the independent process variables. The DOE variables for the optimisation of temperature-responsive hydrogel formulation based on RSM are shown in
Table 12.
4.1.4. Model Fitting and Statistical Analysis
The predictive model for each response was developed as part of the RSM application. Four responses, namely, lower critical solution temperature (LCST), G′, half-life of SSD release (t
50%), and inhibition zone diameter against
S. aureus, were selected as the desired responses.
S. aureus was selected as it is the major cause of morbidity and death in burns [
41]. Analysis of variance (ANOVA) was utilized to test the accuracy and significance of the developed models. Both coefficient R
2 and the adjusted R
2 values were used to determine the accuracy of the fitted model, while the model statistical significance was evaluated using the 𝐹-value. The probability value (
p-value) was used to evaluate the significance of the model at the 95% confidence level.
4.1.5. Condition Optimisation
After validation of the developed models, a three-dimensional contour plot was obtained (known as a three-dimensional response surface) according to the mathematical analysis of the experimental data in order to visualise the interaction between different independent process variables and their impact on the four responses. The optimum process variables with LCST ranged between 28–32 °C near to the body surface temperature [
42]; the highest value of G′ and t
50%, and the highest inhibition zone diameter, were identified.
After obtaining the optimum independent process variables using RSM, a confirmatory run of the experiment was performed and evaluated against the predicted response from the model. Equation (5) was used to calculate the percentage of error between the experimental and the predicted values.
4.1.6. In Vitro Cytotoxicity Test
An MTT assay method was followed to find out the in vitro cytotoxicity of the optimum temperature-responsive hydrogel against HaCaT cells. In general, the MTT assay method includes two main steps, including, HaCaT cell culture and MTT assay, which are described in the following sections.
4.1.7. HaCaT Cell Culture
HaCaT cells were seeded and grown in DMEM-HG with 10
v/
v% FBS and 1
w/
v% streptomycin/penicillin antibiotic [
43]. Then, HaCaT cells were incubated under 5
v/
v% carbon dioxide (CO
2) supplied at 37 °C for 20 h. Then, HaCaT cells were plated until reaching 70% confluency. Finally, the temperature-responsive hydrogel was dissolved and diluted in DMEM-HG with different concentrations ranging from 156.3 μg/mL to 5000.0 μg/mL.
4.1.8. MTT Assay
The International Organization for Standardization (ISO) standard number:10993-5 was followed to perform the MTT assay [
44]. Initially, the cells of HaCaT were seeded into a 96-well plate with a density of 3000 HaCaT cells/well. Temperature-responsive hydrogel was added to each well with a 100 µL final volume. The HaCaT cells were then incubated for 24 h. Later, 5 mg/mL MTT with a volume of 10 µL was loaded into each well; therefore, the final concentration was 0.45 mg/mL. Next, the plate was incubated for 4 h. Afterwards, 100 µL of DMSO was added into the HaCaT cells and the absorbance was measured at a wavelength of 570 nm. SDS was used as a positive control, whereas the negative control was the cells before treatment with temperature-responsive hydrogel or SDS. The percentage cell viability was calculated using Equation (6).
The HaCaT cell morphologies before treatment and after 24 h of SSD-loaded temperature-responsive hydrogel treatment were observed using microscope ckx41 (Olympus, Tokyo, Japan) under 100× magnification.
4.1.9. In Vivo (Animal) Dermal Test
Dermal sensitization and animal irritation tests were performed in accordance with the ISO10993-10 standards [
35]. All procedures involving the use and care of animals adhered to the Universiti Kebangsaan Malaysia Research and Ethics Committee approval code: BIOSERASI/UKM/2021/MIMI NORHILDA/30- JUNE/1188-JUNE-2021-JUNE-2022.
4.1.10. Dermal Sensitization
A closed-patch test (Buehler test) was conducted to assess the results of the dermal sensitization assay of the temperature-responsive hydrogel. The Buehler test consists of two major phases, namely, the induction and challenge phases, as described in the following sub-sections. Healthy albino Dunkin–Hartley guinea pigs were assigned to two groups. Ten guinea pigs were used as the test group and received temperature-responsive hydrogel formulation, whereas five guinea pigs were used as a negative control group and received normal saline. Ten guinea pigs were used as a positive control group and received 0.08 v/v% 1-chloro-2,4-dinitrobenzene and 80 v/v% ethanol). A 10 cm × 15 cm fur area was shaved on the guinea pigs’ backs prior to the test.
4.1.11. Induction Phase
An 8 cm
2 patch was first soaked in the temperature-responsive hydrogel and applied onto the upper left flank on the back of each guinea pig to cover the induction phase sites (
Figure 9a). The patch was secured with an occlusive dressing. On the other hand, negative controls were treated with normal saline. The patches were removed after 6 h. The test was repeated three days a week for three weeks.
4.1.12. Challenge Phase
The guinea pigs from the test group were treated with the temperature-responsive hydrogel after 14 days of the induction phase. The same procedures were applied in the challenge phase; that is, patches were applied at the upper right flank on the back of each guinea pig to cover the challenge phase sites (
Figure 9a). The patches were removed after 6 h.
The appearance of each application site was observed at 24 and 48 h after patch application. Full-spectrum lighting was used to visualize skin reactions. Magnusson and Kligman grading was used to describe and grade skin reactions for erythema and edema on each challenge site at different intervals [
35].
4.1.13. Animal Irritation
An animal irritation test was carried out on three New Zealand white rabbits. A 10 cm × 15 cm fur area was shaved on each New Zealand white rabbits′ back prior to the test. A 2.5 cm × 2.5 cm patch was first soaked in the temperature-responsive hydrogel, applied onto two separate sites on the back of each rabbit (
Figure 9b), and secured with an occlusive dressing. The negative controls were treated with normal saline. The positive controls received 20
w/
v% sodium lauryl sulfate in deionized water. The patches were removed after 4 h.
The appearance of each application site was observed at 1, 24, 48, and 72 h after the application. Full-spectrum lighting was used to visualize the skin reactions, which were described and graded for erythema and edema following the scoring system shown in
Table 13 [
35]. The skin reaction score (SRS) of each application site at different intervals was calculated using Equation (7). The primary irritation score (PIS) of the test and control animals and the primary irritation index (PII) of the temperature-responsive hydrogel were calculated using Equations (8) and (9), respectively.
4.2. Characterisation of Temperature-Responsive Hydrogel
Rheological Property
A Physica MCR301 rheometer (Anton Paar, Graz, Austria) was used to measure the rheological properties of the synthesised temperature-responsive hydrogel. The heating rate was 1 °C/min with a temperature range between 15 °C (non-physiological condition) and 37 °C (physiological condition). The storage modulus (G′) value was recorded at a fixed angular frequency (10 1/s) as a function of temperature. A controlled shear stress (Css) mode was used during this test with a Css constant of 245 Pa/mN.m and amplitude gamma = 0.5%.
4.3. Performance Assessment of Temperature-Responsive Hydrogel
4.3.1. In Vitro Drug Delivery Study
A quantity of 100 mg of SSD was loaded into 10 g of temperature-responsive hydrogel at sol-phase. Next, the SSD-loaded temperature-responsive hydrogel was stirred at 200 rpm for 1 h under low temperature (2–8 °C) to obtain a homogeneous drug-loaded temperature-responsive hydrogel [
45]. A vertical diffusion cell, Copley HDT 1000 (COPLEY, UK) was used for a temperature-responsive hydrogel in vitro drug delivery study. The methodology used to perform the in vitro drug delivery study followed the methodology described in our previous work [
20,
46]. The concentration of SSD in the receptor medium was analyzed using a UV-visible spectrophotometer, Genesys 10S UV-VIS (Thermo scientific, Waltham, MA, USA), at a wavelength of 260 nm. Equation (10) was used to calculate the cumulative percentage of SSD released from the temperature-responsive hydrogel [
47].
where
CSSD(t) is the concentration of SSD drug released at time (
t) (mg/mL),
v is the volume of the withdrawn receptor medium (mL),
Vrm is the volume of the receptor medium (mL), and
WSSD is the SSD drug amount loaded initially in the temperature-responsive hydrogel (mg).
4.3.2. Antimicrobial Activity
The antimicrobial activity of the temperature-responsive hydrogel was indicated by the diameter of its zone of inhibition against
S. aureus. Firstly, the nutrient agar medium was poured into a sterilized petri plate and allowed to solidify at room temperature. A quantity of 100 μL of broth bacterial suspension (10
8 CFU/mL) was then spread on the nutrient agar surface using a sterile bent glass rod to prepare the confluent ground for
S. aureus bacterial growth [
16]. Subsequently, a 6 mm diameter well was created in the nutrient agar plate with a sterile tip. Next, 50 μL of drug-loaded temperature-responsive hydrogel was placed into the well. Lastly, the agar plate was incubated for 24 h at 37 °C. After 24 h of incubation, the diameter of the inhibition zone was measured using ImageJ software (NIH, Bethesda, MD, USA). A quantity of 1
w/
w% of dissolved SSD drug in 0.25
v/
v% ammonia phosphate buffer solution at pH 7.4 was used as the positive control.