1. Introduction
Since the early decades of the twentieth century, the oil and gas industry has mobilized several service networks and specialized segments which are part of the different levels of the industry’s supply chain. The activities in this chain can be grouped into four major categories: exploration and production, transportation, refining and petrochemical industries, and distribution. The nature of the oil and gas industry’s activities, which occupies a prominent position in the global energy sector [
1], depends on a network of companies operating from exploration to distribution. This broad spectrum of action has favored the production chain process of sectorization and restructuring, especially in the offshore segment. Several factors have contributed to this predisposition, such as the variety of highly specialized activities and short-term operations. Such phenomena substantially influenced the increase in outsourcing and significantly boosted the participation of suppliers in the activities of this sector, transforming it into a complex socio-technical system [
2].
In the context of various established working relationships, there is growing concern about the performance of these suppliers from a health, safety, and environment (HSE) standpoint and their potential exposure to high-risk activities. According to Smith [
3], the changing of the workforce nature and the increasing involvement of contractors in the execution of high-risk activities and decision-making justifies the development of further studies on how working relationships established between client companies and contractors can influence better business HSE performance. Hiring qualified suppliers through the most efficient evaluation method and appropriate criteria is a key factor in ensuring that service providers are adequately trained and aligned with client HSE standards [
4]. Such a process is crucial to the reliability of complex social-technical systems such as the offshore oil and gas industry, as those contractors and related subcontractors are often responsible for making decisions and performing controlling activities that lead to shut down a facility or facing system disturbances and other anomalies. Consequently, shaping a safer supply chain is highly relevant, as companies are held responsible not only for their actions but also for their partners’ adverse impacts [
5].
Although this is a relevant topic for the industry, supply chain HSE management is not yet a broadly addressed subject and is often treated as a subtopic of publications and studies related to general safety management [
3]. Hollnagel et al. [
6] outlined concepts on resilience engineering and introduced an initial approach to contractor safety management, promoting a debate about what is needed to control the associated HSE risk in a contractual environment effectively. Statistics of incident investigation worldwide have increasingly demonstrated that the number of accidents occurring in offshore oil and gas exploration and production activities has mostly involved third-party suppliers. It is also worth mentioning the occurrence of major process safety accidents in the global industry, such as the Deepwater Horizon disaster in the Gulf of Mexico in 2010, and more recently, the explosion at the São Mateus Cidade FPSO in Brazil, both involving one or more contractors, and leaving 11 and 9 dead, respectively.
Therefore, companies must have processes and systems for selecting, qualifying, managing, and influencing contractors concerning their capability to manage HSE aspects in contractual environments. Better contractor HSE performance can be achieved by integrating these aspects into the bidding process. The prequalification phase and the final selection of competent suppliers are key parts of the procurement process [
7] and determine the success of all subsequent stages of the contractual relationship in a project. Supplier selection has been predominantly approached in the academic literature as a multicriteria decision problem based on economic aspects [
8,
9,
10]. Therefore, cost should not be the only criterion to consider when selecting a contractor, as such a choice may impact project performance and the business in the long term [
4]. Several papers can be found applying conventional criteria to the supplier selection process, such as: cost, management capacity, technical ability, financial integrity, quality, and innovation [
7,
11]. However, most of these studies have analyzed HSE aspects in light of a single criterion and merged with other operational and commercial criteria. This approach does not seem to be the most appropriate, since safety criteria when grouped with other types of parameters are often neglected, receiving less relevance in the decision of the experts responsible for the evaluation process. Thus, the main contribution of this work is the definition of criteria based exclusively on safety issues for supplier selection in the oil and gas industry, which were validated by the FTOPSIS method. The supplier selection process can become ambiguous as often the decision criteria are evaluated based on evidence provided by the contractors themselves, such as documentation, questionnaires, statistics, information on equipment availability, and personnel competence, which makes the evaluation process and comparison difficult and highly subjective during the selection phase [
7]. In addition, it should be considered that for each judgment, different levels of importance, or weights, are assigned to the decision criteria, which are also influenced by subjective judgments. Thus, all these factors reflect a greater inaccuracy of numerical values attributed to each supplier’s score concerning their performance. Therefore, the main motivation for this research was the proposition of tangible safety criteria to be applied in a structured way in supplier selection problems, especially in the oil and gas industry.
As a multicriteria decision-making (MCDM) problem, different methods may be applied to supplier selection. The use of multi-attribute methods has been approached by several authors, who have explored their application in isolation or by combining techniques to solve this kind of problem. Usually, at least two techniques are used together, one to estimate the weights of each criterion, and another to select the most suitable supplier, through the ranking of available options. However, in cases wherein the number of experts is limited, such as in this case study, the use of weights for each criterion becomes less representative. In this paper, the relevance of each criterion in the final classification is given according to its relationship with the degree of risk involved in the activity. This is a different approach from the one used in previously published models, but it is pertinent to cases where safety criteria take precedence. Furthermore, although there is extensive literature on the subject, to the best of the author’s knowledge, this is the first study to use fuzzy TOPSIS to select suppliers in the oil and gas industry solely based on safety criteria. The selection of qualified contractors is a critical step for the success of oil and gas companies’ projects and operations. A robust selection process, considering appropriate criteria, enables greater reliability to this choice. However, such a decision should be cost-driven and influenced by non-economic criteria in this assessment [
4]. The HSE aspects are examples of non-economic criteria, which have been receiving increasing attention from companies to avoid accidents due to financial and reputational losses for the business.
The main objective of this study is to identify the HSE criteria for safety supplier selection in the oil and gas industry. The selected criteria were validated through a case study where a fuzzy-TOPSIS model was applied to select a supplier for an operations and maintenance (O&M) contract of a floating production storage and offloading (FPSO), with a focus on HSE aspects for supplier prioritization. Although several advanced MCDM methods have been developed in the last decades to deal with supplier selection problems, FTOPSIS has been used by several authors in case studies in the most diverse industries, such as automotive, petrochemical, energy, electronics, and logistics. The simple and flexible nature of the method [
9] motivated its use in this work, given the small number of specialists employed, thus ensuring fast and accurate information processing. Through this study, it will be possible to guide oil and gas professionals and other industries with the application of MCDM methods in selecting suppliers concerning HSE management.
The remainder of this paper is structured as follows:
Section 2 presents the conceptual background of the research, based on a review of the previous studies on multicriteria decision-making methods applied to supplier selection problems.
Section 3 describes the fuzzy-TOPSIS approach and the linguistic variables and criteria employed in this study.
Section 4 presents a numerical case to verify the proposed model and the research findings. Finally,
Section 5 discusses study implications, summarizes the conclusions, and exposes work limitations and directions for further research.
2. Literature Review
The concept of supply chain management (SCM) was developed in the 1980s [
12]. In recent years, researchers have widely explored the overall performance of the production chain by selecting the best possible supplier for a given product or service [
11,
13]. Suppliers are crucial partners and play a strategic role in any organization, as their activities directly affect the contractor’s competitive capacity and profitability [
9,
10]. Therefore, the decision-making process applied to the selection of suitable suppliers, based on the evaluation of their performance, is one of the most critical and substantial tasks of the SCM field and should be based on the choice of representative and relevant criteria [
14,
15].
Choosing the best criteria and determining their respective weights is fundamental as it establishes the basis for a fair and reliable analysis of suppliers and considerably affects the ranking of alternatives [
16]. However, it is not always possible to establish precise numerical metrics to this end [
5,
17]. Thus, linguistic variables such as “good,” “average,” or “poor” are often used by decision-makers (DM) to express their opinions [
17,
18]. Despite constituting a more organic form of judgment that respects human cognitive limitations, the use of linguistic terms is associated with a high level of uncertainty, given the subjective and imprecise characteristic inherent in the understanding of each DM [
19,
20]. Traditional methods based only on the simple evaluation of suppliers through the experience of referees or on trial-and-error strategies are not efficient, given the growing complexity of operations [
21]. Thereby, the use of decision-making models that mitigate the effects of this vagueness is more likely to obtain realistic results than deterministic models [
11].
Supplier selection is a typical problem of high-complexity multicriteria decision-making (MCDM) [
4,
8,
22], which is a very useful tool to identify the most suitable alternative where a limited number of suppliers are evaluated against a group of often conflicting criteria [
9,
23]. MCDM models combine qualitative techniques, which are highly dependent on the opinion of the DMs and which, by their nature, are not measurable, with quantitative procedures that depend on a mathematical approach and are based mainly on data [
19,
21]. In the last decade, distinct MCDM techniques have been proposed to allow the consideration of multiple criteria and alternatives at the same time [
24,
25,
26]. Each one has its advantages and limitations [
11], strongly depending on the studied business context [
27]. Thus, the option for the best method to be applied is directly related to the complexity and type of problem in question, making it impossible to define a single model that meets all situations [
28].
Among the different MCDM techniques employed to solve the supplier selection problem, some of the most applied are the analytic hierarchy process (AHP), the analytic network process (ANP), the technique for order of preference by similarity to ideal solution (TOPSIS), the VIseKriterijumska Optimizacija I Kompromisno Resenje (VIKOR), preference ranking organization method for enrichment evaluations (PROMOTHEE), the decision-making trial and evaluation laboratory (DEMATEL), and the best–worst method (BWM) [
4,
11,
16,
21,
29,
30,
31,
32,
33]. A new generation of MCDM techniques has been developed in recent decades and has also been successfully applied to solve supplier selection problems, such as the simultaneous evaluation of criteria and alternatives (SECA) [
34], the weighted aggregated sum product assessment (WASPAS) [
35,
36], the evaluation based on distance from average solution (EDAS) [
37,
38], the pivot pairwise relative criteria importance assessment (PIPRECIA) [
39], the additive ratio assessment (ARAS) [
40,
41], the weighted implementation of suboptimal paths (WISP) [
42] and the MULTIMOOSRAL method [
43]. Some authors have also proposed the application of hybrid models, which are combined MCDM techniques, to mitigate the weaknesses presented by them when used in isolation, such as AHP and VIKOR [
26], ANP and TOPSIS [
44], AHP and TOPSIS [
45], and AHP and DEA [
46].
Considering the methods mentioned above, TOPSIS has been most frequently employed to select suppliers [
47,
48,
49]. It may be due to the fact that in the literature many authors consider it more quick, flexible, understandable, and simple than other MCDM techniques [
9,
50]. However, despite being widely used, the traditional TOPSIS presents some limitations [
51]. The main one is related to the use of crisp numbers that are normally not efficient in representing the subjective nature of human thought [
4,
19], which, in real situations, may cause the method not to accurately reflect DMs’ preferences [
12,
51]. Therefore, according to Li et al. [
50], traditional TOPSIS cannot handle vagueness or ambiguous information from expert evaluations. To overcome this deficiency, several studies have implemented fuzzy logic concepts along with MCDM techniques to solve problems in the supplier selection field and what has been called fuzzy multicriteria decision-making (FMCDM) [
4,
9,
10,
12,
19,
33,
50,
52].
The fuzzy set theory (FST) was first proposed by Zadeh [
53]. The methodology was based on the principle that human thought is always fuzzy and generally imprecise when selecting an alternative among others with different levels of relevance [
9]. Since then, it has been used in combination with various methods to solve complex problems, allowing for the reduction of uncertainties inherent in the subjective judgment of experts [
12,
29,
54,
55]. FST applies linguistic variables rather than precise values, improving evaluators’ communication and increasing the accuracy of results [
56]. Thus, the fuzzy TOPSIS method (FTOPSIS) has been widely used in supplier selection problems, alone or integrated with other techniques [
50].
There are some notable studies in the literature using FTOPSIS in supplier selection. Memari et al. [
9] employed FTOPSIS to evaluate sustainable suppliers for an automotive manufacturer. Sahin et al. [
55] applied FTOPSIS to classify multiple suppliers in the context of shipping investment. Mina et al. [
4] used fuzzy AHP and fuzzy TOPSIS methods to evaluate and rank petrochemical industry suppliers in the circular supply chain. A similar strategy was presented by Chatterjee and Stevic [
57], who used fuzzy AHP to determine criteria weights and fuzzy TOPSIS to rank potential suppliers in a manufacturing organization. Li et al. [
50] proposed an extended TOPSIS method for sustainable supplier selection in a Chinese energy company. Tirkolaee et al. [
49] integrated fuzzy ANP, fuzzy DEMATEL, and fuzzy TOPSIS to maximize the supply chain’s reliability. Rashidi and Cullinane [
29] selected sustainable suppliers for a logistic industry in Sweden, comparing results from fuzzy DEA and fuzzy TOPSIS. Chen et al. [
30] developed a hybrid rough-fuzzy DEMATEL-TOPSIS for supplier selection in a smart supply chain. FTOPSIS was used by Hasan et al. [
58] to rank resilient suppliers in the logistic 4.0 industry. Kilic and Yalcin [
51] proposed an integrated methodology with TOPSIS strategy for supplier evaluation in the air filter industry in an intuitionistic fuzzy environment. Javad et al. [
59] first applied the BWM method to explore different criteria of green supplier selection, while FTOPSIS was employed to rank the considered suppliers based on their green innovation ability in a steel company. A hybrid MCDM approach was developed by Yucesan et al. [
60] to identify green suppliers in a plastic facility in Turkey using BWM and FTOPSIS methods. Kannan et al. [
61] selected green suppliers for a Brazilian electronics company using FTOPSIS to rank the 12 available suppliers. Çalik [
62] presented a real case study on an agricultural tools and machine company, integrating AHP and TOPSIS under the Pythagorean fuzzy environment to select the best green supplier. Finally, Banaeian et al. [
63] incorporated fuzzy theory into TOPSIS, VIKOR, and gray relational analysis (GRA) to select a green supplier for an agri-food company, comparing the results between the methods.
Given the literature review, the following objectives are identified for the hypothetical case study presented:
Identify the HSE criteria for safety supplier selection in the oil and gas industry;
Estimate weights for the HSE criteria through a risk matrix; and
Select the most suitable supplier using the fuzzy TOPSIS method.
5. Discussion and Conclusions
The fuzzy-TOPSIS model for supplier selection with a focus on HSE aspects was applied considering four decision criteria. Each criterion was defined based on oil and gas industry standards for HSE management. For each of them, qualitative and quantitative scales were attributed to guide the logical reasoning in the alternative’s evaluation in each criterion. Thus, the evaluation was performed by only one specialist since it was based on well-defined qualitative and quantitative foundations. Then, it is fair to say that the judgment of the supplier’s performance did not depend only on the perception or opinion of a group of experts but also on data and facts verified through documents submitted during the tendering process.
On the other hand, the level of importance attributed to each criterion was defined based on the risk analysis of the operational scope to be performed, based on the exposure involved in offshore FPSO O&M activities. The level of risk was determined through a reference matrix and defined as high. Each criterion was weighted using a scale of previously described linguistic variables. However, there is some subjectivity involved in this process since there is no quantitative correlation between the level of risk and the weights attributed to the decision criteria, which was based only on the qualitative judgment of the specialist responsible for applying the method.
The computational simulation step was implemented in MATLAB®. Different blocks of programming functions were used and proved to be suitable for this kind of problem, with good user experience and low computational complexity, allowing a simple implementation of the FTOPSIS model.
From the results found, it can be stated that the application of the fuzzy-TOPSIS model is suitable for supplier selection problems, especially in the final stage. Some of the benefits of applying this method are:
- -
Allowing to attribute weights according to the level of importance of each criterion;
- -
Considers the complexity, subjectivity, and uncertainty of the decision process.
As an FTOPSIS model result in the case study, the higher value of CCi was obtained for supplier S2, and a lower value of CCi was obtained for S1 and S3, respectively. Additionally, based on the judgment of each supplier’s performance, there is evidence that the final ranking order obtained by the FTOPSIS method is correct, given that, based on the expert’s experience and the assigned linguistic values, supplier S2 was expected to have better performance than suppliers S1 and S3.
Therefore, the importance of having a robust and consistent process for weighting the criteria and defining the most appropriate linguistic variables was clear. The results obtained in this paper reinforce the infinite possibilities that fuzzy sets have in representing and capturing the uncertainties and subjectivity inherent to supplier selection problems. It is noticeable that the application of the fuzzy-TOPSIS method by itself does not guarantee the ability of a supplier to safely execute and manage the risks of a given scope. However, it is highly recommended that a deeper and detailed assessment should be performed under the selected alternative to identify improvement opportunities and address the main gaps of the supplier regarding its HSE management system, so that these points are continuously addressed under the contract, before and after activities and according to the operational risk involved.
Although MCDM models integrated with fuzzy logic can effectively handle uncertainties of the decision-making process, this research is subjected to some limitations that should be considered, and some may serve as a stimulus for future work. First, this study considered the assessment of a single specialist, which rarely occurs in practice, as this important decision is usually taken by more than one DM. Second, four criteria are not enough to cover all aspects of HSE needed for reliable decision making, given its complexity and relevance. Third, once the most relevant safety criteria have been defined, several methods can be applied to rank the best suppliers. Thus, the use of other MCDM models is encouraged to investigate which one best fits the criteria in question. The combination of MCDM techniques with non-parametric methods such as DEA can also bring benefits to this type of research, as it allows the efficiency analysis of the options from multiple inputs and outputs. Therefore, current research can be extended in several directions to approaches the methodology to real-life supplier selection problems. The use of new techniques to establish the weight of each criterion based on each specialist’s experience and expand the number of criteria to be evaluated should be incorporated in future work.