1. Introduction
Pear is one of the most popular fruits in the world, and it is the third most important fruit in China after apple and citrus. According to the United Nations Food and Agriculture Organization (FAO), 2021 statistics show that China’s pear cultivation area of about 986,479 hectares, the total output of about 18,978,144 tonnes [
1], respectively, accounting for 70.5% and of the world’s total cultivation area 74.0% of the world’s total production, ranking firmly first in the world [
2]. China has a long history of pear cultivation, and literature states that pear cultivation in China is more than 3000 years old [
3]. The current problem is that the old model for planting fruit trees is slow to update, requiring many labor-intensive, tedious processes that cannot be mechanized [
4].
Pest efficacy in orchards is an important industry, and the number of pesticide applications is 8 to 15 times per year [
5]. While the frequent chemical application has been effective in controlling pests and diseases, it has led to the ‘3R’ (Residue, Resurgence, and Resistance) problems, which affect the entire agroforestry ecosystem [
6]. Over the past decade, many research institutions have designed and developed orchard sprayers as well as pesticide reduction and precision application technologies for orchards [
7,
8,
9,
10,
11]. For example, the profiling technology changes the spraying parameters in real-time according to the canopy characteristics of the target crop [
12,
13]. Target application technology that uses sensing and detection technology to spray with trees and not to spray without trees [
14,
15,
16]. Automatic spraying systems utilize machine vision as well as image processing [
17,
18]. These can greatly improve the efficiency of pesticide application and reduce the number of pesticides. However, problems such as low operational efficiency and exposure of operators to pesticides posing a health hazard, still exist [
19].
In recent years, new pesticide spraying equipment based on unmanned aerial vehicles (UAVs) has been developed in Asia [
20,
21], especially with the support and leadership of the Chinese government. Meanwhile, there are problems such as labor intensity and labor shortage in orchard cultivation. Many locations limit the use of ground spraying machinery, such as hilly terrain, high-density planting patterns, irregular spacing, and fragmented land [
22]. It is also these reasons that have accelerated the development of the UAV industry. Many researchers and enterprises are actively exploring the application of UAVs in orchards.
Scientists have conducted many field trials to study food crops using UAVs, with most research applications related to pesticide spraying by UAVs [
23,
24], followed by seeding [
25,
26] and fertilization. And some sensors, RGB cameras, thermal imagers, multispectral, hyperspectral cameras, etc., were carried by UAVs for detection. These were used to collect canopy images [
27,
28,
29,
30], evaluate the yield [
31], assess pruning effects [
32], evaluate the economic benefits [
33], detect disease [
34], and assess spray deposition [
35] in modern orchards.
UAVs are less often used in orchards, mainly because of two limitations. (1) Ground orchard sprayers usually spray pesticides at an application rate of 800–1500 L/ha, while UAVs carry less than 30 L. If UAVs operate at the same pesticide rate as ground sprayers, they need to take off and land frequently, which seriously affects the operational efficiency of UAVs. (2) The downwash airflow of the UAV moves vertically down from the top of the tree canopy, preventing contact of the spray droplets with the adaxial side of the leaves (opposite of the ground sprayer), so spray coverage, and deposit density do not meet pest efficacy requirements. At the same time, the downwash airflow is blocked by the larger tree canopy, resulting in an unstable flow distribution. Therefore, if the vertical component of downwash airflow is weak, the penetration will be weakened, and the risk of drift loss will be increased [
36].
A large number of pesticides are widely used to control various pests and diseases in order to improve the yield and quality of agricultural products [
37]. The complex cultivation structure of orchards leads to different pesticide requirements. In order to achieve accurate pesticide application, it needs to be simulated according to the canopy structure [
38]. For ground orchard sprayers, a number of studies have shown that target-specific profiling variable sprays are used to adjust the profiling mechanism of the profiling sprayer to match the contours of the tree canopy [
39,
40,
41,
42]. However, due to space and load constraints, UAVs cannot carry heavy equipment [
43]. Therefore, in order to achieve precise pesticide application and up to effectiveness pest efficacy, more solutions are needed to adjust the operating parameters of the UAVs [
44].
Numerous studies have been conducted with the aim of quantifying the relationship between the quality of the spray application process and the differences in canopy characteristics [
45,
46]. Different shapes of the canopy structure and different operating parameters have important effects on the deposition of droplets [
47]. Derksen et al. [
48] suggest experiments with different application rates and speed settings that can make effective applications more efficient. Trees with an open tree center can achieve a higher density of droplet deposition than those with a rounded crown shape. The UAV performed better on open center-shaped plants at a working height of 1.0 m [
49]. The deposit density in the lower layer of inverted triangle-shaped trees was 48.04% higher than in triangle-shaped trees [
50]. The spraying uniformity is different between the Y-shape and central-leader-shape peach trees. In trees with a Y-shape, droplets are distributed more uniformly in both the inner and outer layers [
51]. UAV spraying at a flight height below 1.0 m and a flying speed of 1.7 m/s with an open tree shape were able to achieve better droplet penetration and distribution in citrus orchards [
52]. The effect of the inverted triangular shape on the lower droplet density was more pronounced, showing an 82.0% increase in droplet density compared to the triangular shape [
53].
With the development of the pear industry, the problem of soaring labor costs is becoming more and more prominent, and saving manpower has become a research and production imperative [
54]. In 2008, the ‘The modern agricultural industry technology system’ construction special was launched by the Chinese government [
55]. The technology of pear cultivation was carried out in more comprehensive, systematic, and thorough research. The weak point of orchard mechanization is constantly broken by the integration of agricultural machinery in the field. Pear cultivation is constantly innovated, and the cultivation of pear trees is changing or optimized [
56].
A unique cultivation pattern has been invented by the Hubei Province Academy of Agricultural Sciences Fruit and Tea Research, which is known as ‘Double Primary Branches Along the Row Flat Type’ standard trellised pear orchards
(FT orchard) [
57]. This structure is easier to manage and mechanize than the traditional treeless cultivation model and solves the ‘trellis separation’ problem of existing three-pole trellises [
58,
59]. Moreover, the
FT orchard is conducive to enhancing photosynthesis and the accumulation of organic matter, which helps to improve the quality and yield of fruits [
60].
There is no suitable application technology for the new cultivation methods, and the traditional application method is prone to many problems, such as excessive application, heavy pollution, and pesticide residues [
61]. In this study, based on the previous work, a 3-level orthogonal test with four factors (spray application volume rate, flight speed, flight height, and flight direction) was designed using a representative model of a multi-rotor UAV. The parameters of the multi-rotor UAV for pear orchard trellis operation were preferentially selected by correlation analysis of the orthogonal test results. It is expected to provide supplementary information to improve UAV field operation parameters for trellised pear orchards and droplet deposition criteria, provide a reference for the preferred selection of field operation parameters of other similar models, and provide a basis for developing technical specifications of orchard operations based on agricultural unmanned aerial vehicles.
2. Materials and Methods
2.1. Field Plots
Two field experiments were conducted in October 2021 at the Shanxi Province Agricultural Academy Fruit Tree Institute (112°35′24′′ E, 37°25′51′′ N) and in September 2021 at the Hubei Province Agricultural Academy Fruit Tree Institute (114°19′27′′ E, 30°29′14′′ N), China (
Figure 1). Both experimental fields were planted with
FT orchards. This was a very special cultivation method in which the canopy was all concentrated on the top of the trunk, and the branches were woven into a grid using special agricultural methods, as shown in
Figure 2. Pear trees were cultivated in a row spacing of 3 m and a tree spacing of 4 m. The trees in the basic FT orchard formed conjoined rows with a height of 3.0–3.5 m and a crown diameter of 0.5–0.8 m.
2.2. Spraying Platform and Spraying Systems
The unmanned aerial vehicle was a series UAV sprayer (DJI T20, SZ DJI Technology Co., Ltd., Shenzhen, China), as shown in
Figure 3.
The UAV was equipped with a GNSS + RTK dual redundancy system (SZ DJI Technology Co., Ltd., Shenzhen, China) that provided centimeter-level high-precision positioning, while omnidirectional digital radar was installed to provide horizontal omnidirectional obstacle sensing and horizontal omnidirectional obstacle bypassing functions, which could plan obstacle avoidance paths, automatically bypass obstacles, and support ground-like flight.
A variable pesticide application system was installed on the UAV. The spray flow rate was automatically adjusted according to the flight speed during the operation of the UAV. A four-channel electromagnetic flow meter (SZ DJI Technology Co., Ltd., Shenzhen, China) ensured that the flow rate was consistent from nozzle to nozzle. All adjustments were made via software that controlled application rate, flight speed, and relative flight height. Two types of nozzles (SX11001VS/SX110015VS, Spraying Systems Co., Wheaton, IL, USA) were selected for aerial crop protection in this experiment. Eight extended-range flat-fan nozzles (Spraying Systems Co., Wheaton, IL, USA), divided into four sets, were attached below the corresponding rotors of the UAV, which rendered better atomization stability. The spraying system also comprised auxiliary components such as a peristaltic pump and tank. The technical parameters of the UAV are presented in
Table 1.
In the previous research, the precise measurement of the droplet size spectrum of the flat-fan nozzle was obtained following the method previously described by [
62,
63,
64,
65,
66], which was carried out using a laser diffraction system (SprayTec, Malvern Panalytical Ltd., Malvern, Worcestershire WR14 1GD, UK) at the Centre for Chemicals Application Technology, China Agricultural University according to ISO standard [
67].
2.3. Experimental Design
To study the effect of application parameters on spray deposition distribution, based on the orthogonal experimental design method, a 4-factor 3-level orthogonal test was designed to investigate the effects of application rate, flight height, flight speed, and flight direction on droplet deposition in trellised pear canopies to determine appropriate parameters for UAV application in
FT orchard. These factors and levels are described in
Table 2.
All parameters were in juxtaposition, and interactions between factors were not examined. The orthogonal table L
9(3
4) was used to arrange the tests according to the factors and levels examined in the tests. The detailed tests are presented in
Table 3. Considering the complexity of the actual test environment, the number of tests was minimized, but effective repetition should be guaranteed. If strong gusts or severe course deviations were observed during the test, these should be regarded as invalid data. The spray solution was pure water, and three valid replicates were performed in each treatment group.
2.4. Sampling Layout
According to the structural characteristics of the
FT orchard cultivation, the canopy was divided into an upper and lower part in the vertical direction. The upper part represented the newly grown branches of the pear tree, also known as the “nutrient branch”, which are relatively short and not woven into a grid, hereinafter collectively called the “nutrient layer”
(NL). The lower part represents the mature branches, which were already woven into a grid. It represents the area of fruit growth, hereinafter collectively called the “fruit layer”
(FL), as shown in
Figure 4A.
According to the different zones of the canopy and ISO22522 [
68], each target tree was divided into three levels: NL deposition, FL deposition, and ground loss. As shown in
Figure 4B, the
X-axis ran in parallel to the tree row, the
Y-axis was across to the tree row, and the
Z-axis was vertical to the ground. In the upper and lower part of the NL, in each layer of the fruit tree, it was divided into five sampling points, which were front (
X-axis positive direction), back (
X-axis negative direction), left (
Y-axis positive direction), right (
Y-axis negative direction) and middle (
Z-axis direction), the sampling points were placed symmetrically at 2 m intervals along the
X-axis and at 1.5 m intervals along the
Y-axis. The sampling points were placed the same way in the FL. Two pieces of water-sensitive paper (WSP) (38 × 26 mm, Syngenta Crop Protection AG, Basel, Switzerland) were attached at each sampling point using a clip. They were fixed along the petiole to the adaxial and abaxial surfaces of the leaf so that the collectors fitted closely to the surface of the leaf to ensure that the droplets received by the collectors were at a similar angle to the leaf, to evaluate spray coverage parameters on the surface of the leaves. Front-up WSP cards were placed on the ground at five corresponding positions below the canopy to assess the ground loss.
In the
FT orchard, the test area was chosen away from the boundary to ensure that the UAV downwash airflow could be steadily maintained in the test area. Three pear trees were selected as a target for sampling points to capture spray deposition in the test area
Figure 4C.
2.5. Weather Conditions
The environmental metrological conditions were tested using an anemometer (Pocketwind IV, Lechler GmbH, Metzingen, Germany) with reference to the ISO 22,522 standard. Details are shown in
Table 4. The anemometer was about 5 m upwind of the test area (
Figure 4C).
2.6. Characterization of the Spray Deposition and Statistical Analysis
Each test was completed after the droplets on the WPS had dried, and the WPS were attached to labeled papers and stored in a sealed bag to avoid moisture contamination. According to the method of [
69], all collected WSP samples were scanned using a scanner (EPSON DS-1610, Seiko Epson Corporation, Nagano-ken, Japan) at high pixel (600 dpi × 600 dpi) resolution. Then, the scanned pictures were determined using the macro DepositScan programmed in ImageJ software (V1.38x, National Institutes of Health, Bethesda, Maryland, USA) to calculate the data of droplet deposition parameters, such as the spray coverage, droplet deposit density, and droplet size.
Spray deposition parameters were obtained for canopy location, as follows:
(1) Spray coverage (SC, %). The ratio of the target surface area covered by droplets to the total target surface area.
(2) Deposit density (DD, deposits/cm2). The number of spray deposits per unit surface area (usually 1 cm2).
(3) DV50 (μm) is the particle size below which 50% of the spray lies. This may be termed the “fifty percent cut-off point”.
In addition, there were two parameter values that indicated droplet distribution performance.
(4) The coefficient of variation (CV, %) indicated the uniformity of the deposition distribution of the spray coverage parameters on the canopy:
where
SD is the standard deviation of the sample and
is the average coverage parameters of the droplets, with:
where
Xi is the droplet coverage of each sampling point and n is the number of sampling points of each test group.
A lower CV means that spray coverage is distributed more evenly. According to the sampling points of pear trees, this work distinguished between the uniformity of deposition distribution in the horizontal direction and the uniformity of deposition distribution in the vertical direction, which were denoted by (CV_P, %) and (CV_V, %), respectively.
(5) The penetration coefficient (PC, %) is the percentage of droplets collected on the fruit layer in the vertical direction of the pear tree to the total number of droplets in this direction. A higher PC value indicates better spray penetration.
In this research, statistical analyses were performed using SPSS Statistics (Version 26, IBM Corporation, Armonk, NY, USA), one-way ANOVA analysis, and multi-factor main effects analysis to establish the effect of treatment with LSD and Duncan’s post hoc test at a significance level of 0.05.
2.7. Comprehensive Evaluation Methods and Evaluation Criteria
Agrochemicals in fruit orchards are usually applied with an air-assisted sprayer, which is a conventional volume sprayer with an application rate of at least 450 L/ha. Droplet disposition quality is usually assessed by two elements, namely SC and DD. According to the NY/T992 [
70] standard requirements, SC shall not be less than 33%, DD is greater than or equal to 30 deposits/cm
2 for systemic pesticides, and DD is not less than 70 deposits/cm
2 for general pesticides.
However, spray application rates of 7.5–450 L/ha are used as a common range for sprayers [
71,
72]. In particular, less than 50 L/ha is used as the application rate for UAVs, and sometimes an application rate of 15 L/ha achieves good results in orchard applications [
73]. For the standard of ground sprayers, the application rate of UAV is a low-volume spray. In the existing standards for UAV applications, there is only one indicator for DD and no indicator for SC.
In the standards [
71,
74], there are different DD requirements for different pesticide formulations (shown in
Table 5), but the coverage density allowed is not less than 20 deposits/cm
2.
Until 2018, the standard published on the technical specification of quality evaluation for crop protection UAV was based on using only 15 deposits/cm
2 as the minimum droplet density to measure the effective spray width [
75].
In orchard studies, some researchers used SC 33% as an evaluation indicator [
76], and others used 15 deposits/cm
2 as an evaluation indicator [
77,
78].
Although droplet size has an effect on droplet deposition [
79], the fact that droplets repeatedly fall on the same spot makes measurement data very difficult, and there is no standard to follow. This has resulted in fewer researchers using deposit density as an evaluation metric. In the quality indexes of the agricultural aviation operation standard [
80], the droplet size is required to be within a certain range, usually 150–300 μm for insecticides and fungicides at an application rate of 5 L/ha or more.
DD was used as the most important evaluation index when measuring the spray quality of UAVs. As M. Salyani and R. D. Fox [
81] proved that percent area appeared to be the most reliable, SC was used as a secondary evaluation index. DV50 was not used as an evaluation indicator but only as an observation indicator. According to the study in the previous section, the DD was at least 15 deposits/cm
2. Wang et al. [
82] used 15 deposits/cm
2 as the determination index and 1% SC as the detection index. The groups were evaluated according to this criterion in this study.
Currently, UAVs are mainly used for spraying systemic insecticides and fungicides. Combined with the previous analysis, a coverage rate of 1% and droplet density of 25 deposits/cm2 are used as evaluation criteria in this paper.
According to the requirements for DD, SC, and CV, we define the standard and perfect values of completion, as shown in
Table 6.
DDwi, SCwi, CVwi, where “w” represents the weights and “i” represents the ordinal number of trials 1–9. _V_DDwi, _P_DDwi, where “P” stands for horizontal direction and “V” stands for the vertical direction.
In this paper, the combined DD and SC were used as a comprehensive score to evaluate the quality of droplet deposition (Com_E). In Equation (6), DD, SC, and CV are three independent indices to evaluate the quality of droplet deposition, and their three values are normalized by Equations (3)–(5), respectively, so that the indices are in the same order of magnitude. DD and SC, as indexes for intuitively evaluating the quality of droplet deposition, the uniformity of distribution of DD and SC in the canopy also affects the effect of final biological control, so the CV is included in the comprehensive evaluation as a similar correction term.
4. Conclusions
By means of ANOVA and principal component analysis, factors FS (flight speed) and FD (flight direction) had the greatest effect on droplet coverage (p < 0.05), and the different factors were influenced by FD > FS > FH > SV in that order. Factor SV (spray application volume rate), FH (flight height), and FD had a significant effect on deposit density, and the relationship between the effects was Factor FD > FH > SV > FS in order.
The extreme difference analysis and the response surface analysis showed that the highest deposit density and spray coverage could be obtained by the combination SV3-FS1-FH1-FD3, which means flight along the row with an application rate of 90 L/ha, the flight speed of 1.5 m/s, flight height of 4.5 m.
The parameters suitable for operation at T4 (application rate of 75 L/ha, flight speed of 1.5 m/s, flight height of 5 m, flight along the row) and T8 (application rate of 90 L/ha, flight speed of 2 m/s, flight height of 4.5 m, flight along the row) were derived from the analysis of all test groups. Namely, it was required to fly along the tree rows with an application rate of no less than 75 L/ha, a speed of no more than 2 m/s, and a height of no more than 5 m. This satisfied the control requirements in different horizontal and vertical directions.
Although different parameter settings can change the deposition, there was still no significant improvement on the abaxial side of the leaves, which can only meet the demand of deposit density control but not spray coverage control. The coverage of the abaxial side of the leaves was less than 1%, with a maximum of only 0.84%, which appeared in the T4. For UAV spraying, or this top-to-bottom spraying, the deposition on the abaxial side of the leaves is more important. It was found that by satisfying the control needs on the abaxial side of the leaves, the needs on the adaxial side of the leaves could be satisfied.
In this study, a 1% evaluation index was used as the criterion to meet the spray coverage, and it was found that a deposit density of 25 deposits/cm2 could be met as long as the spray coverage criterion was met. The spray coverage better reflects the evaluation effect of spraying, but whether to use 1% as the evaluation standard needs a lot of experimental verification, which provides a reference for future standard settings.
In order to measure the effect of droplet deposition more accurately, it was subsequently necessary to combine the pest efficacy, find the spray coverage index suitable for low volumes, and use multiple indices for a comprehensive comparative analysis. At the same time, it was not possible to simply use the extreme difference analysis method to measure orchards with different canopy structures. This should be analyzed depending on the characteristics of the canopy structure and the location where spraying was most difficult.