Catalysis in Plastics for the 21st Century

A special issue of Catalysts (ISSN 2073-4344). This special issue belongs to the section "Catalysis in Organic and Polymer Chemistry".

Deadline for manuscript submissions: closed (31 December 2021) | Viewed by 26731

Special Issue Editors


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Guest Editor
Department of Chemistry, University of Leicester, University Road, Leicester LE1 7RH, UK
Interests: coordination chemistry; homogeneous catalysis; polymers; catalyst design; organometallic chemistry

Special Issue Information

Dear Colleagues,

As we enter the third decade of this century, we face many new challenges. Whilst the issue of global plastic pollution has attracted much public, media and political attention over the last couple of years, the recent COVID-19 pandemic and the resulting surge in demand for PPE has also highlighted our dependence on established plastic materials.

In this Special Issue, we invite submissions that cover either new advances in catalysis associated with established petroleum-based plastics, or new catalytic strategies in forming new greener polymeric materials. This can, for example, include the ring-opening polymerization of cyclic esters or the copolymerization of epoxides with carbon dioxide. Emphasis, of course, is on catalyst design, performance and/or mechanistic aspects. Both homogeneous and heterogeneous systems are welcome.

We look forward to reading your contributions.

Prof. Dr. Carl Redshaw
Dr. Gregory A. Solan
Guest Editors

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Keywords

  • polyolefins
  • biodegradable polymers
  • catalysts design
  • catalysts performance
  • catalytic mechanism

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Published Papers (8 papers)

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Editorial

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2 pages, 166 KiB  
Editorial
Catalysis in Plastics for the 21st Century
by Carl Redshaw and Gregory A. Solan
Catalysts 2022, 12(12), 1641; https://doi.org/10.3390/catal12121641 - 14 Dec 2022
Viewed by 936
Abstract
For this Special Issue, which is part of the Organic and Polymer Chemistry Section, we would like to present the following editorial message [...] Full article
(This article belongs to the Special Issue Catalysis in Plastics for the 21st Century)

Research

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15 pages, 3230 KiB  
Article
Transition Metal-Catalyzed and MAO-Assisted Olefin Polymerization; Cyclic Isomers of Sinn’s Dimer Are Excellent Ligands in Iron Complexes and Great Methylating Reagents
by Kaidi Yang and Rainer Glaser
Catalysts 2022, 12(3), 312; https://doi.org/10.3390/catal12030312 - 9 Mar 2022
Cited by 3 | Viewed by 3046
Abstract
Methylaluminoxane (MAO) is the most commonly used co-catalyst for transition metal-catalyzed olefin polymerization, but the structures of MAO species and their catalytic functions remain topics of intensive study. We are interested in MAO-assisted polymerization with catalysts L(R2)FeCl2 (L = tridentate [...] Read more.
Methylaluminoxane (MAO) is the most commonly used co-catalyst for transition metal-catalyzed olefin polymerization, but the structures of MAO species and their catalytic functions remain topics of intensive study. We are interested in MAO-assisted polymerization with catalysts L(R2)FeCl2 (L = tridentate pyridine-2,6-diyldimethanimine; imine-R = Me, Ph). It is our hypothesis that the MAO species is not merely enabling Fe–Me bond formation but functions as an integral part of the active catalyst, a MAO adduct of the Fe-precatalyst [L(R2)FeCl]+. In this paper, we explored the possible structures of acyclic and cyclic MAO species and their complexation with pre-catalysts [L(R2)FeCl]+ using quantum chemical approaches (MP2 and DFT). We report absolute and relative oxophilicities associated with the Fe ← O(MAO) adduct formation and provide compelling evidence that oxygen of an acyclic MAO species (i.e., O(AlMe2)2, 4) cannot compete with the O-donor in cyclic MAO species (i.e., (MeAlO)2, 7; MeAl(OAlMe2)2, cyclic 5). Significantly, our work demonstrates that intramolecular O → Al dative bonding results in cyclic isomers of MAO species (i.e., cyclic 5) with high oxophilicities. The stabilities of the [L(R2)FeClax(MAO)eq]+ species demonstrate that 5 provides for the ligating benefits of the cyclic MAO species 4 without the thermodynamically costly elimination of TMA. Mechanistic implications are discussed for the involvement of such Fe–O–Al bridged catalyst in olefin polymerization. Full article
(This article belongs to the Special Issue Catalysis in Plastics for the 21st Century)
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10 pages, 2074 KiB  
Article
Synthesis of Semicrystalline Long Chain Aliphatic Polyesters by ADMET Copolymerization of Dianhydro-D-glucityl bis(undec-10-enoate) with 1,9-Decadiene and Tandem Hydrogenation
by Mika Kojima, Mohamed Mehawed Abdellatif and Kotohiro Nomura
Catalysts 2021, 11(9), 1098; https://doi.org/10.3390/catal11091098 - 12 Sep 2021
Cited by 10 | Viewed by 2339
Abstract
Acyclic diene metathesis (ADMET) copolymerization of dianhydro-D-glucityl bis(undec-10-enoate) (M1) with 1,9-decadiene (DCD) using ruthenium-carbene catalyst, RuCl2(IMesH2)(CH-2-OiPr-C6H4) [IMesH2 = 1,3-bis(2,4,6-trimethylphenyl)imidazolin-2-ylidene, HG2], afforded unsaturated polyesters (Mn = 9300–23,400) under [...] Read more.
Acyclic diene metathesis (ADMET) copolymerization of dianhydro-D-glucityl bis(undec-10-enoate) (M1) with 1,9-decadiene (DCD) using ruthenium-carbene catalyst, RuCl2(IMesH2)(CH-2-OiPr-C6H4) [IMesH2 = 1,3-bis(2,4,6-trimethylphenyl)imidazolin-2-ylidene, HG2], afforded unsaturated polyesters (Mn = 9300–23,400) under the optimized conditions. Subsequent tandem hydrogenation (H2 1.0 MPa, 50 °C) with the addition of a small amount of Al2O3 resulted in the saturated polymers having a melting temperature of 71.7–107.6 °C, depending on the molar ratio of M1 and DCD. Full article
(This article belongs to the Special Issue Catalysis in Plastics for the 21st Century)
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15 pages, 2560 KiB  
Article
Polymetallic Group 4 Complexes: Catalysts for the Ring Opening Polymerisation of rac-Lactide
by David T. Jenkins, Eszter Fazekas, Samuel B. H. Patterson, Georgina M. Rosair, Filipe Vilela and Ruaraidh D. McIntosh
Catalysts 2021, 11(5), 551; https://doi.org/10.3390/catal11050551 - 27 Apr 2021
Cited by 9 | Viewed by 3249
Abstract
Five novel air- and moisture-stable polymetallic Ti and Zr amino acid-derived amine bis(phenolate) (ABP) complexes were synthesised and fully characterised, including X-ray crystallographic studies. The reaction of the ABP proligands with Ti or Zr alkoxides has resulted in the formation of polymetallic aggregates [...] Read more.
Five novel air- and moisture-stable polymetallic Ti and Zr amino acid-derived amine bis(phenolate) (ABP) complexes were synthesised and fully characterised, including X-ray crystallographic studies. The reaction of the ABP proligands with Ti or Zr alkoxides has resulted in the formation of polymetallic aggregates of different nuclearity. The steric bulk on the pendant arm of the ligand was found to play a critical role in establishing the nuclearity of the aggregated complex. Sterically, less-demanding groups, such as H or Me, facilitated the formation of tetrametallic Ti clusters, bridged by carboxylate groups, while increased steric bulk (tBu) led to the formation of binuclear μ-oxo-bridged species. The isolated complexes were employed as catalysts for the ring opening polymerisation (ROP) of rac-lactide. Overall, the Ti catalysts were all active with the smaller, bimetallic Ti aggregates exhibiting relatively faster rates. A monometallic, bis(ABP) Zr complex was found to exert remarkable ROP activity, albeit with limited control over the tacticity and molecular weight distribution of the polymer. A further oxo-bridged Zr cluster was shown to display a previously unprecedented trimetallic structure and achieved a moderate rate in the ROP of rac-lactide. Full article
(This article belongs to the Special Issue Catalysis in Plastics for the 21st Century)
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9 pages, 1168 KiB  
Article
Synthesis of Ethylene/1-Octene Copolymers with Ultrahigh Molecular Weights by Zr and Hf Complexes Bearing Bidentate NN Ligands with the Camphyl Linker
by Chunyu Feng, Qingqiang Gou, Shaofeng Liu, Rong Gao and Zhibo Li
Catalysts 2021, 11(2), 276; https://doi.org/10.3390/catal11020276 - 18 Feb 2021
Cited by 11 | Viewed by 2834
Abstract
Ultrahigh molecular weight polyethylene (UHMWPE) is a class of high-performance engineering plastics, exhibiting a unique set of properties and applications. Although many advances have been achieved in recent years, the synthesis of UHMWPE is still a great challenge. In this contribution, a series [...] Read more.
Ultrahigh molecular weight polyethylene (UHMWPE) is a class of high-performance engineering plastics, exhibiting a unique set of properties and applications. Although many advances have been achieved in recent years, the synthesis of UHMWPE is still a great challenge. In this contribution, a series of zirconium and hafnium complexes, [2,6-(R1)2-4-R2-C6H2-N-C(camphyl)=C(camphyl)-N-2,6-(R1)2-4-R2-C6H2]MMe2(THF) (1-Zr: R1 = Me, R2 = H, M = Zr; 2-Zr: R1 = Me, R2 = Me, M = Zr; 1-Hf: R1 = Me, R2 = H, M = Hf; 2-Hf: R1 = Me, R2 = Me, M = Hf), bearing bidentate NN ligands with the bulky camphyl backbone were synthesized by the stoichiometric reactions of α-diimine ligands with MMe4 (M = Hf or Zr). All Zr and Hf metal complexes were analyzed using 1H and 13C NMR spectroscopy, and the molecular structures of complexes 1-Zr and 1-Hf were determined by single-crystal X-ray diffraction, revealing that the original α-diimine ligand was selectively reduced into the ene-diamido form and generated an 1,3-diaza-2-metallocyclopentene ring in the metal complexes. Zr complexes 1-Zr and 2-Zr showed moderate activity (up to 388 kg(PE)·mol−1(M)·h−1), poor copolymerization ability, but unprecedented molecular weight capability toward ethylene/1-octene copolymerization. Therefore, copolymers with ultrahigh molecular weights (>600 or 337 × 104 g∙mol−1) were successfully synthesized by 1-Zr or 2-Zr, respectively, with the borate cocatalyst [Ph3C][B(C6F5)4]. Surprisingly, Hf complexes 1-Hf and 2-Hf showed negligible activity under otherwise identical conditions, revealing the great influence of metal centers on catalytic performances. Full article
(This article belongs to the Special Issue Catalysis in Plastics for the 21st Century)
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20 pages, 4823 KiB  
Article
Comparison of the Reactivity and Structures for the Neutral and Cationic Bis(imino)pyridyl Iron and Cobalt Species by DFT Calculations
by Zilong Li, Yanping Ma and Wen-Hua Sun
Catalysts 2020, 10(12), 1396; https://doi.org/10.3390/catal10121396 - 30 Nov 2020
Cited by 8 | Viewed by 2272
Abstract
Density Functional Theory (DFT) method was adopted to investigate and compare the reaction mechanisms of ethylene polymerization catalyzed by neutral, cationic bis(imino)pyridyl (PDI) iron and cobalt derivatives. The electronic structure and the oxidation states of the metal center and the PDI ligand were [...] Read more.
Density Functional Theory (DFT) method was adopted to investigate and compare the reaction mechanisms of ethylene polymerization catalyzed by neutral, cationic bis(imino)pyridyl (PDI) iron and cobalt derivatives. The electronic structure and the oxidation states of the metal center and the PDI ligand were analyzed by taking spin states, natural bond orbital (NBO) charge distribution, etc. into consideration, revealing that the reactivity is closely related to the valence electron numbers instead of the charge numbers. The neutral Co(0) had the lowest reactivity as it possessed the most electrons. During the formation of the cationic Co(+)/Fe(+), one electron was mainly lost from PDI ligand rather than the metal center while the metal center maintained +II valence state through the process. Moreover, a special unsymmetrically bidentate N^N coordination manner was found to provide the deficient metal surroundings with 14e, which may initiate the reactivity of some unsymmetrical species with rich electrons. Finally, an anion [AlMe4] participating process was proposed to explain the presence of the experimentally observed LCo(+)B(C2H4). A special intermediate, Co(+)B(C2H4) [AlMe4] with Co in +I and absence of Co–C σ bond, was obtained. These calculation results may provide fundamental information for further understanding and designing the ethylene polymerization catalysts. Full article
(This article belongs to the Special Issue Catalysis in Plastics for the 21st Century)
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16 pages, 4706 KiB  
Article
Adjusting Ortho-Cycloalkyl Ring Size in a Cycloheptyl-Fused N,N,N-Iron Catalyst as Means to Control Catalytic Activity and Polyethylene Properties
by Mingyang Han, Qiuyue Zhang, Ivan I. Oleynik, Hongyi Suo, Irina V. Oleynik, Gregory A. Solan, Yanping Ma, Tongling Liang and Wen-Hua Sun
Catalysts 2020, 10(9), 1002; https://doi.org/10.3390/catal10091002 - 2 Sep 2020
Cited by 18 | Viewed by 2493
Abstract
Five examples of bis(arylimino)tetrahydrocyclohepta[b]pyridine dichloroiron(II) complex, [2-{(Ar)N=CMe}-9-{N(Ar)}C10H10N]FeCl2 (Ar = 2-(C5H9)-4,6-(CHPh2)2C6H2Fe1, 2-(C6H11)-4,6-(CHPh2)2C6H2Fe2 [...] Read more.
Five examples of bis(arylimino)tetrahydrocyclohepta[b]pyridine dichloroiron(II) complex, [2-{(Ar)N=CMe}-9-{N(Ar)}C10H10N]FeCl2 (Ar = 2-(C5H9)-4,6-(CHPh2)2C6H2Fe1, 2-(C6H11)-4,6-(CHPh2)2C6H2Fe2, 2-(C8H15)-4,6-(CHPh2)2C6H2Fe3, 2-(C12H23)-4,6-(CHPh2)2C6H2Fe4, and 2,6-(C5H9)2-4-(CHPh2)C6H2Fe5), incorporating ortho-pairings based on either benzhydryl/cycloalkyl (ring sizes ranging from 5 to 12) or cyclopentyl/cyclopentyl groups, have been prepared in reasonable yield by employing a simple one-pot template strategy. Each complex was characterized by FT-IR spectroscopy, elemental analysis, and for Fe3 and Fe5 by single crystal X-ray diffraction; pseudo-square pyramidal geometries are a feature of their coordination spheres. On treatment of Fe1Fe5 with modified methylaluminoxane (MMAO) or methylaluminoxane (MAO), a range in catalytic activities for ethylene polymerization were observed with benzhydryl/cyclopentyl-containing Fe1/MMAO achieving the maximum level of 15.3 × 106 g PE mol−1 (Fe) h−1 at an operating temperature of 70 °C. As a key trend, the activity was found to drop as the ortho-cycloalkyl ring size increased: Fe1C5H9/CHPh2~Fe5C5H9/C5H9 > Fe2C6H11/CHPh2 > Fe3C8H15/CHPh2 > Fe4C12H23/CHPh2. Furthermore, strictly linear polyethylenes (Tm > 126 °C) were formed with molecular weights again dependent on the ortho-cycloalkyl ring size (up to 55.6 kg mol−1 for Fe1/MAO); narrow dispersities were a characteristic of all the polymers (Mw/Mn range: 2.3–4.7), highlighting the well-controlled nature of these polymerizations. Full article
(This article belongs to the Special Issue Catalysis in Plastics for the 21st Century)
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Review

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49 pages, 10500 KiB  
Review
Synthesis of Biodegradable Polymers: A Review on the Use of Schiff-Base Metal Complexes as Catalysts for the Ring Opening Polymerization (ROP) of Cyclic Esters
by Orlando Santoro, Xin Zhang and Carl Redshaw
Catalysts 2020, 10(7), 800; https://doi.org/10.3390/catal10070800 - 18 Jul 2020
Cited by 85 | Viewed by 8352
Abstract
This review describes the recent advances (from 2008 onwards) in the use of Schiff-base metal complexes as catalysts for the ring opening polymerization (ROP) of cyclic esters. The synthesis and structure of the metal complexes, as well as all aspects concerning the polymerization [...] Read more.
This review describes the recent advances (from 2008 onwards) in the use of Schiff-base metal complexes as catalysts for the ring opening polymerization (ROP) of cyclic esters. The synthesis and structure of the metal complexes, as well as all aspects concerning the polymerization process and the characteristics of the polymers formed, will be discussed. Full article
(This article belongs to the Special Issue Catalysis in Plastics for the 21st Century)
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