Recent Advances in Metallurgy and Properties of Superalloys (Volume II)

A special issue of Crystals (ISSN 2073-4352). This special issue belongs to the section "Crystalline Metals and Alloys".

Deadline for manuscript submissions: closed (31 July 2022) | Viewed by 6424

Special Issue Editor

Special Issue Information

Dear Colleagues,

The hottest parts of aero-engines, power generation gas turbines, or some industrial plants (such as glass forming) require superalloys for their high strength and ductility at high temperatures and their resistance against chemical deterioration when they are exposed to complex mixtures of oxidant gases or aggressive molten substances. From the first superalloys used during WWII to the ones now available for applications that are very much demanding of thermal, mechanical, and chemical properties at elevated temperatures, many innovations and developments have been achieved. Performances have significantly increased, allowing for higher energy efficiency and longer sustainability of components. Currently, new improvements are being realized on classical superalloys and promising methods in the field of novel composition principles as well as fabrication techniques are emerging.

Accordingly, we invite metallurgist researchers studying superalloys to share their recent findings in this Special Issue entitled “Recent Advances in Metallurgy and Properties of Superalloys”. The submitted contributions may include but are not limited to the following possible topics:

  • New complex chemical compositions and microstructures for superalloys;
  • Advances in the development and improvements in the properties of alloys based on highly refractory metals;
  • Microstructures and properties of superalloys fabricated by additive manufacturing;
  • Advances in the engineering of reinforcement of superalloys and emerging new mechanical strengthening methods;
  • Improvements in resistance against isothermal or cyclic oxidation or corrosion;
  • Understanding of the oxidation and corrosion phenomena in complex aggressive hot gaseous and molten milieus;
  • New coatings for more efficiently protecting superalloys.

Dr. Berthod Patrice
Guest Editor

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Keywords

  • Cast/wrought superalloys
  • Powder metallurgy/ODS alloys
  • Additive manufacturing
  • High-entropy alloys
  • Refractory metal-based alloys
  • Coatings
  • Processing/microstructures/properties
  • Metallurgical stability at high temperatures
  • Mechanical behavior at elevated temperatures
  • Hot oxidation and corrosion

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Related Special Issue

Published Papers (3 papers)

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Research

13 pages, 5401 KiB  
Article
Effect of Co and Cr on the Stability of Strengthening Phases in Nickelbase Superalloys
by Martin Bäker and Joachim Rösler
Crystals 2022, 12(8), 1084; https://doi.org/10.3390/cryst12081084 - 2 Aug 2022
Cited by 3 | Viewed by 1703
Abstract
Nickel-base superalloys such as VDM 780 may possess a high content of Cr and Co. This influences solution energies of phase-forming elements such as Al and Ta (γ-phase), Nb (γ- and δ-phase), and Ti (η [...] Read more.
Nickel-base superalloys such as VDM 780 may possess a high content of Cr and Co. This influences solution energies of phase-forming elements such as Al and Ta (γ-phase), Nb (γ- and δ-phase), and Ti (η-phase). We perform density functional theory studies of a nickel matrix at 0 K with high concentrations of either Co and Cr and calculate the influence of these elements on solution energies. In the case of Co, the solution energy can be predicted well by the nearest-neighbor interaction in the Co-rich matrix. For Cr, the effect is more complicated because Cr has a larger ionic radius and changes the magnetic state of the material. The effect of a Cr-rich matrix on the energy of Co is dominated by magnetic effects and interactions with the other elements by elastic deformation of the lattice. A high content of Co or Cr will thus increase the solvus temperature of the strengthening phase in nickel-base superalloys, in agreement with the literature and thermodynamic calculations. Full article
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17 pages, 3666 KiB  
Article
Creep and Oxidation Behaviors of 25 wt.% Cr–Containing Nickel-Based Alloys Reinforced by ZrC Carbides
by Patrice Berthod and Safa Tlili
Crystals 2022, 12(3), 416; https://doi.org/10.3390/cryst12030416 - 17 Mar 2022
Viewed by 2016
Abstract
Three alloys based on nickel, rich in chromium due to their oxidation resistance at high temperature and containing ZrC carbides for their mechanical reinforcing against creep, were elaborated by foundry. After control of their as-cast microstructures, these alloys were subjected at 1100 °C [...] Read more.
Three alloys based on nickel, rich in chromium due to their oxidation resistance at high temperature and containing ZrC carbides for their mechanical reinforcing against creep, were elaborated by foundry. After control of their as-cast microstructures, these alloys were subjected at 1100 °C to flexural creep and to oxidation in air. Script-like ZrC carbides were obtained in the interdendritic spaces, forming a eutectic compound with a part of the matrix. One of the alloys additionally contained Cr7C3 eutectic carbides. By comparison with a Ni–Cr–C reference alloy with similar contents in Cr and C, the three alloys demonstrated a much better creep resistance for the same conditions of stress and temperature. However, their oxidation rates were much greater than for the reference alloy. In contrast with the chromia-forming reference alloy, several kinds of oxides formed in the case of the three alloys, as NiCr2O4 spinel and oxides involving zirconium. A significant inward interdendritic oxidation progression was noticed for the three studied alloys. To benefit from the interesting creep resistance of these alloys for long sustainability in service, it appears necessary to significantly improve their oxidation behavior. Full article
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15 pages, 4380 KiB  
Article
Oxidation and Microstructural Behaviors at 1200 °C of 32.5 wt.% Cr–Containing Co–Based Alloys Strengthened by HfC Carbides
by Patrice Berthod
Crystals 2022, 12(3), 361; https://doi.org/10.3390/cryst12030361 - 8 Mar 2022
Cited by 1 | Viewed by 1876
Abstract
Two alloys based on cobalt, designed to be reinforced by HfC and containing chromium with content beyond 30 wt.%, were produced by casting. They were subjected to a 46 h–long isothermal exposure at 1200 °C in synthetic air with thermogravimetric monitoring of the [...] Read more.
Two alloys based on cobalt, designed to be reinforced by HfC and containing chromium with content beyond 30 wt.%, were produced by casting. They were subjected to a 46 h–long isothermal exposure at 1200 °C in synthetic air with thermogravimetric monitoring of the oxidation progress. In the as–cast state, the two alloys contain high quantities of script–like shaped HfC carbides. Both of them demonstrated a much better behavior than previous similar alloys containing only 25 wt.% Cr. After 46 h at 1200 °C, the morphology of the carbides had almost not evolved. The control of the creep behavior at 1200 °C showed that these oxidation–resistant alloys are, additionally, as creep–resistant as the 25 wt.% Cr containing previous alloys. Full article
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